The Research and Application of Non-quenched and Tempered Steel 12Mn2VBS

In this paper, the study group has researched the comprehensive performance and application of the content of sulfur properly.Based on the research such a conclusion can be d non-quenched and tempered steel 12Mn2VBS made of 12Mn2VB by increasing the rawn: 12Mn2VBS the non-quenched and tempered steel has superior comprehensive performance to traditional quenched and tempered steel such as 45 and 40Cr,and it is the best material to manufacture automobile parts.

Development of non-quenched and tempered bolt steel

The 8.8 grade non-quenched and tempered bolt steel was studied according to the process conditions of wire rod plant and customer requirments.Three types of experimental steel grades were selected.10MnSiTi Nb and 20Mn2VTi(N) were chosen as the formal steel after several experimemts.

Effect of inclusions on the formation of acicular ferrite in Ti-bearing non quenched-and-tempered steel

Nucleation of acicular ferrite and its influence factors in non quenched-and-tempered steel was studied by using TEM and thermodynamic calculation. The results show that the complex particles with a center made of Ti oxide, Al2O3, and silicate and an outside made of a small quantity of mixture of TiN and MnS are able to act as ferrite nucleation nuclei. The acicular ferrite percentage changes little with Ti. When the oxygen content was 80 ppm, the volume percentage of acicular ferrite decreased due to an increase in allotriomorphic ferrite. The larger the cooling rate and the shorter the incubation time, the finer the titanium oxide and the higher the nucleation ratio of acicular ferrite.

Rotating arc horizontal narrow gap welding of high strength quenched and tempered steel

Rotating arc borizontal narrow gap welding of quenched ＆ tempered （Q＆T） steel was innovatively performed for solving the bottleneck that the molten pool sagged due to the gravity. The shapely multilayer single pass horizontal joint could be obtairzed by using the rotating are welding process. The cold crack was not observed in the joint without controlling the heat input and selecting the consumables intentionally. Microstructure of the joint could be divided into three zones： base metal zone （BMZ） , heat-affected zone （ HAZ） and weld zone （WZ）. Because of the characteristic of the rotating arc horizontal welding process, the defects in the joints were slag inclztsion formed at the interlayer of lower side wall. Tbe tensile strength and hardness of HAZ and WZ were larger than those of BMZ. The impact toughness in WZ, HAZ and BM at 0 % is equal to 11.5, 212 and 236 J, respectively.

Laser Beam Welding of 600 MPa Quenched and Tempered High-Strength Steel

Conventional fusion arc welding of high-strength quenched and tempered steel can be improved through the use of non-conventional laser beam welding. This article presents the investigations of autogenous bead on plate and butt CO2 Laser Welding (LW) of 7 mm thick high-strength quenched and tempered low alloy SM570 (JIS) steel plates. The influence of laser welding parameters, mainly welding speed, defocusing distance and shielding gas flow rate on the weld profile, i.e., weld zone penetration depth and width, microstructure and mechanical properties of welded joints was determined. All welded joints showed smooth and uniform weld beads free from superficial porosity and undercuts. The selected best welding conditions were a laser power of 5.0 kW, welding speed of 500 mm/min, argon gas shielding flow rate of 30 L/min and a defocusing distance of -0.5 mm. It was observed that these conditions gave complete penetration and minimized the width of the weld bead. The microstructure of the welded joints was evaluated by light optical microscopy. The weld metal (WM) and heat-affected zone (HAZ) near weld metal achieved maximum hardness (355 HV). The tensile fractured samples showed the ductile mode of failure and ultimate tensile strength of 580 MPa.

Effect of induction heating and tempering on properties and microstructures of quenched and tempered pipes

In this study,a C-Mn quenched steel tube was quickly tempered by induction heating,and the influence of the tempering temperature on its performance was studied and compared with that by traditional tempering. The results show that the yield strength of both is quite strong with regular changes in the tempering temperature,but that the tensile strength of the tube tempered by induction heating is higher than that tempered by traditional tempering by about 25 MPa,and the elongation after induction tempering is significantly higher than that after traditional tempering. The differences in the microstructures of tubes after induction and traditional tempering were compared by metallographic microscope,scanning electron microscopy,and transmission electron microscopy.Theoretical analysis was also performed. Compared with traditional tempering,a fine dispersion of precipitated carbides occurs after induction tempering,which is the main reason for the performance differences.

Plastic Deformation in Quench-and 650℃ Tempered Steel

The variations of the dislocation structures in the quench and 650℃ tempered steel with increase of elongations have been investigated by using transmission electron microscopy. In the small elongation stage, the boundaries between ferrite and carbide in this steel can release dislocations. As the elongations increase, the moving dislocations in the ferrite slip onto the carbides. Then, the interaction between moving dislocations and dislocations released from this boundaries, and the interaction between the dislocations moving to the carbides in every slip plane occurs. Thereby, the dislocation tangles around the carbides can be formed. In the large elongation stage, the dislocation tangles with high dislocation density and the developed dislocation cells are formed.

Effect of low-temperature tempering on the mechanical properties of cold-rolled martensitic steel

Cold-rolled martensitic steel is an important type of advanced high-strength steel for automobile production.With martensite as its primary microstructure constituent, martensitic steel possesses exceptional high strength despite its low alloy content.As the strength of cold-rolled martensitic steel increases, the martensite and carbon content also increases, leading to a decrease in bending properties and toughness.In this paper, the effect of various tempering parameters on the bending property and impact toughness of a quenched cold-rolled martensitic steel sheet was studied.It is found that after quenching, the ductility and impact toughness of the experimental steel are improved using low-temperature heat treatment.The optimal tempering conditions for ductility and toughness are analyzed.

Analysis of microstructure and performance of temper bead welded joints for SA508-3 steel by Quenching and Tempering mode

The HAZ microstructure and performance of Quenching and Tempering mode temper bead welding and general welded joints which were made on SA508-3 steel of 60 mm thickness were compared in this article. The result shows that tempering sorbite which has excellent overall performance was obtained in both modes. The microstructure of Quenching and Tempering mode welded joints got more fine grain. Even though the hardness of tempering bead welded joints is higher than the general one,it still meets the standards which is lower than 350 HV. The impact absorbing energy of each district of tempering bead welded joints HAZ reached 170 J,which is equal to general one.

Cold extrusion deformation behavior of medium carbon steel after quenching and tempering

By taking 40Cr as a specific object, cold extrusion deformation behavior of medium carbon steel after quenching and tempering was studied by experimental works. The influence of deformation extent (10%-50%), cone angle of die (90 °-120 °), hardness after quenching and tempering (HRC21-29) and lubricated condition on the forming load was analyzed. The results show that there is no central bursting and micro crack in the inner of the extruded specimen, and the forming quality is good. The double-peak phenomenon takes place at the front-end of the specimen; the double-peak index increases with deformation extent, and larger deformation can avoid the double-peak phenomenon. The deformation extent is the most important influencing factor, and the lubricated condition almost has no influence, which means that the phosphate coating plus soap process is still a proper lubrication method for cold extrusion of medium carbon steel after quenching and tempering. By investigating the microscopic structure before and after deformation, the initial equiaxed grain is elongated in the extrusion direction, and this feature is more significant at the front-end of specimen.

Theoretical calculation of the impact work in the alloying non-quenched and tempered steel

Coupled with hot-continuous rolling technology and based on the calculation of the finishing rolling impact work in the non-quenched and tempered Si-Mn steel, the calculations of the finishing rolling impact work in the alloying non-quenched and tempered steel with the elements of Cr, Ni, Mo, W, Cu, V, Nb and Ti are studied with the covalent electron number nA of the strongest bond in alloying phases, the smallest electron density difference ?ρ of phase interfaces, and the number of atom states σ (σ′) which keep the interface electron density continuous. The calculated results show that the finishing rolling impact work of the alloying non-quenched and tempered steel intensely depends on strengthening mechanisms. The solution strengthening, interface strengthening, precipita- tion strengthening of pearlite, and dispersion strengthening will result in the decrease of the finishing rolling impact work; the refinement strengthening, the precipitation strength- ening of V, Nb and Ti in α-Fe-C-V(Nb, Ti), and the residual austenite containing Ni on the boundary of α-Fe-C-Ni will increase the impact work; and the increments or decrements can be calculated with nA, ?ρ, σ (σ′) and weights of alloying elements. The calculation formulas of the finishing rolling impact work in this paper are intergraded with the sug- gested ones of the finishing rolling tensile strength, yield strength, and elongation of the non-quenched and tempered steel. The calculated results agree well with the measured ones.

Theoretical calculation of the finishing rolling impact work in non-quenched and tempered Si-Mn steel

Based on the hot-continuous rolling technology, the finishing rolling impact work α k of the non-quenched and tempered Si-Mn steel is theoretically calculated with the covalent electron number nA of the strongest bond in alloying phases, and the smallest interface electron density difference Δρ of alloying phase interface and the number of atom states σ which keep the interface electron density continuous. Calculations show that the solution strengthening, the precipitation strengthening, and the interface strengthening will result in the decrease of the finishing rolling impact work α k, and the effects of the number of atom states σ which keep the interface electron density continuous on the finishing rolling impact work α k are different. Taking the impact work and the number of atom states σ 0 keeping the electron density continuous of the phase interface α-Fe/α-Fe-C between α-Fe and α-Fe-C as reference values, the impact work of the interface will increase when σ of some interface is larger than σ 0; otherwise, the impact will decrease. Therefore, the finishing rolling impact work α k can be calculated with the impact value of the refined α-Fe matrix and the influence amounts caused by the solution strengthening, the precipitation strengthening, the interface strengthening, and the number of atom states σ which keep the interface electron density continuous. The calculated results agree well with the measured ones. In this paper, the effect of S on the impact work is also discussed.

Effect of Nb-V Microalloying on Microstructures and Mechanical Properties of Medium Carbon Non-Quenched and Tempered Steel

Based on optical microscope(OM),transmission electron microscope(TEM) and mechanical performance measurement,the microstructures and mechanical properties of Nb-V micro-alloying non-quenched and tempered steels have been studied.The results showed that the microstructure consists of ferrite and pearlite,in which there exists a lot of intragranular ferrite.Niobium carbide is the main form of carbonitrides,Nb-enriched carbonitrides refine grains,V-enriched carbonitrides have precipitation strengthening effect,which promotes the toughness of the studied steel.The mechanical properties for steels 1,2 and 3 have met the standards required by high load automobile crankshaft,in which the comprehensive property for No.2 is the best.

一种提高45钢力学性能的热处理工艺

研究了提高45钢力学性能的高压调质热处理工艺。采用光学显微镜、硬度计和电子万能试验机观察和测试了该工艺处理后45钢的组织和力学性能,并与相同工艺常规热处理的样品相比较。结果表明:该工艺有效提高了45钢的力学性能,在4 GPa压力作用下,经900℃保温15 min处理后再经550℃保温40 min回火处理,45钢的硬度和压缩屈服强度分别为36.5 HRC和928 MPa,较同工艺常压调质处理的分别提高了17.74%和16.88%。

Dynamic Fracture Toughness of Armour Grade Quenched and Tempered Steel Joints Fabricated Using Low Hydrogen Ferritic Fillers

The armour grade quenched and tempered steel joints fabricated using low hydrogen ferritic steel （LHF） filler exhibited superior joint efficiency owing to preferential ferrite microstructure in the welds and also they offered required resistance to HIC. However, the combat vehicles used in military operations will be required to operate under a wide range of road conditions ranging from first class to cross country. Structural components in combat vehicles are subjected to dynamic loading with high strain rates during operation. Stress loadings within the vehicle hull of these vehicles are expected to fluctuate considerably and structural cracking especially in welds during the service life of these vehicles can lead to catastrophic failures. Under these conditions, fracture behaviour of high strain rate sensitive structural steels can be better understood by dynamic fracture toughness （K1d）. Hence, an attempt was made to study dynamic fracture toughness of the armour grade quenched and tempered steel and their welds fabricated using LHF consumables. The experimental results indicate that the K1d values of the joints fabricated by shielded metal arc welding （SMAW） are higher than those of the joints fabricated using flux cored arc welding （FCAW） process.

Hybrid Laser-GMAW Welding of High Strength Quenched-Tempered Steels

High-strength quenched and tempered (HSQT) steels have been widely used in structural applications where light weight is of primary design interest.Gas metal arc welding is a common way to join QT steels.When GMAW is used to join the HSQT steel,multi-pass is usually required to achieve full penetration.In addition,weld crack is often observed because of HSQT steel's high susceptibility to hydrogen embrittlement.In addition,due to the large amount of heat input from the arc,the heat affected zone is often softened.This reduces the ductility and strength of welds and makes the weld weaker than the base metal.In this study,a hybrid laser/GMAW process is proposed to produce butt joint for 6.5mm thick HSQT A514 steel plate.Hydrogen diffusion mechanism is first discusses for GMAW and hybrid laser-GMAW welding processes.Metal transfer mode during the hybrid laser/GMAW welding process is also analyzed.A high speed CCD camera with 4000 frame/second is used to monitor the welding process in real time.Welds obtained by GMAW and hybrid laser/GMAW techniques are compared and tested by static lap shear and dynamic impact.Effects of gap between two metal plates and laser beam/GMAW torch spacing on weld property are studied.By appropriately choosing these two parameters,crack-free butt joints with full penetration can be successfully obtained by the hybrid laser/GMAW welding process for HSQT A514 steel plate.

淬回火工艺对N-Mo合金化Cr13型耐蚀塑料模具钢组织与力学性能的影响

对N-Mo合金化Cr13型耐蚀塑料模具钢进行925~1150℃保温0.5 h的油淬处理,再分别进行150~300℃保温2 h或者350~600℃保温1 h的回火处理,研究了淬回火工艺对该钢组织与力学性能的影响。结果表明:试验钢淬火后的组织主要为淬火马氏体,随着淬火温度的升高,晶粒长大,第二相逐渐固溶进基体,试验钢的硬度先增大后降低,当淬火温度为1050℃时,硬度达到峰值,为57.7 HRC,此时第二相基本固溶进基体,残余奥氏体体积分数仅为8.49%。随着回火温度的升高,试验钢组织由回火马氏体向索氏体转变,第二相逐渐析出并长大;硬度呈先降低后升高再迅速降低的趋势,冲击吸收能量随回火温度的变化规律与回火硬度的变化规律相反,抗拉强度的变化规律与硬度的变化规律一致,屈服强度呈先增大后降低的趋势,并在回火温度为480℃时达到最大值,为1445 MPa;在200℃以上温度回火后试验钢的塑性均保持在一个较好的水平。试验钢获得优异综合性能的热处理工艺为1050℃×0.5 h淬火+200~300℃×2 h回火,此时组织为回火马氏体,硬度为48~53 HRC,抗拉强度为1752~2050 MPa,屈服强度为1171~1223 MPa,冲击吸收能量为41~51 J,断面收缩率为42%~51%,断后伸长率为17.1%~17.7%。

高承载曲轴用34CrNiMo6钢调质处理工艺强韧化机理研究

针对高承载曲轴需要高强塑性匹配的要求,选用34CrNiMo6钢并进行调质热处理,研究淬、回火温度对合金钢力学性能的影响规律,建立工艺-组织-性能的匹配关系,揭示合金钢调质热处理后强韧化机理。得出结论为:回火温度一定时,随着淬火温度升高,34CrNiMo6钢硬度、强度是逐渐小幅下降,伸长率先增加后减少,并在860℃时达到峰值,冲击功则逐渐增加。淬火温度一定时,随回火温度增加,硬度、抗拉强度和屈服强度呈现出先降低后增加最后又降低的趋势,伸长率和冲击功呈现出先增加后减小的抛物线形态。在580℃回火,硬度、强度达到小高峰,伸长率获得最大值,冲击功比560℃时的最大值略有下降。当回火温度超过600℃时,各项性能急剧下降。因此,34CrNiMo6钢的最佳调质工艺为:860℃淬火+580℃回火,其强韧化机理与索氏体的细化程度和残余奥氏体含量及变形过程组织中的位错密度有关。

07MnMoVR水电钢CCT曲线测定与应用

在Gleeble3800热模拟试验机上测定了07MnMoVR水电钢以不同冷却速度连续冷却时的膨胀曲线,结合金相-硬度法获得了该钢的静态CCT曲线,分析以不同冷却速度连续转变时的组织转变,阐明冷却速度与组织演变及硬度变化的关系。试验钢热处理工艺为920℃淬火,然后进行600℃回火时,力学性能满足生产技术要求。

770 MPa级调质铸钢液态金属致脆失效原因及相应防护对策

采用金相显微镜、电子扫描显微镜等对某大型截面铸钢工件裂纹成因进行了分析。结果表明:开裂高强度调质铸钢,在热浸锌过程中,基体产生了垂直于表面的裂纹,裂纹长度约为3 mm,且裂纹沿晶开裂。能谱结果表明,裂纹中富含大量锌,为典型的液态金属致脆现象。针对此情况,在热浸锌工艺、焊接工艺、成型工艺、涂装体系等方面给出了避免产生液态金属致脆的防护对策。