This paper focuses on the mixed-refrigerant refrigeration process flows which are applied in the cryogenic separation section of ethylene plant. Based on a 120 kt/a ethylene plant which employs a sequence separation p...This paper focuses on the mixed-refrigerant refrigeration process flows which are applied in the cryogenic separation section of ethylene plant. Based on a 120 kt/a ethylene plant which employs a sequence separation process flow and lowpressure demethanization system, the energy consumption of three refrigeration process flows（typical cascade refrigeration, binary refrigeration and tertiary refrigeration） was calculated by means of the ASPEN PLUS simulation software. An optimized mixed-refrigerant composition which achieved the minimum energy consumption of refrigeration systems was found out and the exergy loss was analyzed and compared. Results indicated that the energy consumption of typical cascade refrigeration and binary refrigeration systems was almost equal and that of tertiary refrigeration system was higher than the other two systems. Based on the current situation of production, the suggestions on production optimization and refrigeration process flow selection were put forward.展开更多
A suitable mixing rule is important for vapor liquid equilibrium(VLE)investigations for mixed refrigerants.In this work,a new excess free energy mixing rule(MRv)was proposed at zero pressure based on the linear relati...A suitable mixing rule is important for vapor liquid equilibrium(VLE)investigations for mixed refrigerants.In this work,a new excess free energy mixing rule(MRv)was proposed at zero pressure based on the linear relationship between dimensionless parameter 1/(u-1)and a.MRv mixing rule was explicit adopted variable liquid molar volume.The applicable temperature range of MRv could be extended by means of an empirical method to estimate the liquid molar volume for components at high temperatures.Three mixing rules modified Huron-Vidal mixing rule(MHV1),Wong-Sandler mixing rule(WS),and MRv at two reference pressures were used to compare the VLE data in the calculation of 37 mixed refrigerants.Results demonstrated that MRv had a relatively similar accuracy to MHV1 and WS for component and pressure calculation.Moreover,the average excess Gibbs free energy using the MRv mixing rule for the 37 selected mixed refrigerants(0.0013)was much lower than those using the MHV1(0.0078)and WS(0.0809)mixing rules,which was very valuable for the design and optimization of thermodynamic systems using mixed refrigerants.展开更多
Recovery and purification of ethane has a significant impact on economic benefit improvement of the high-ethane content natural gas.However,current LNG-NGL integrated processes mainly focus on conventional natural gas...Recovery and purification of ethane has a significant impact on economic benefit improvement of the high-ethane content natural gas.However,current LNG-NGL integrated processes mainly focus on conventional natural gas,which are not applicable to natural gas with high ethane content.To fill this gap,three dual mixed refrigerant processes are proposed for simulation study of high-ethane content natural gas liquefaction.The proposed processes are optimized by a combination method of sequence optimization and genetic algorithm.Comparatively analysis is conducted to evaluate the three processes from the energetic and exergetic points of view.The results show that the power consumption of Process 3 which compressing natural gas after distillation is the lowest.For safety or other considerations,some common compositions of the mixed refrigerant may need to be removed under certain circumstances.Considering this,case studies of mixed refrigerant involving six composition combinations are carried out to investigate the effects of refrigerant selection on the process performance.展开更多
With the increasing environmental concern on global warming, hydrofluoro-olefin (HFOs), possessing low GWP, has attracted great attention of many researchers recently. In this study, non-azeotropic mixtures composed o...With the increasing environmental concern on global warming, hydrofluoro-olefin (HFOs), possessing low GWP, has attracted great attention of many researchers recently. In this study, non-azeotropic mixtures composed of HFOs (HFO-1234yf, HFO-1234ze(z), HFO-1234ze(e) and HFO-1234zf) are developed to substitute for HFC-134a and CFC-114 in air-conditioning and high-temperature heat pump systems, respectively. The cycle performances were evaluated by an improved theoretical cy-cle evaluation methodology. The results showed that all the mixtures proposed herein were favorable refrigerants with excel-lent thermodynamic cycle performances. M1A presented lower discharge temperature and pressure ratio and higher COPc than that of HFC-134a. The volumetric cooling capacity was similar to HFC-134a. It can be served as a good environmentally friendly alternative to replace HFC-134a. M3H delivered similar discharge temperature as CFC-114 did. And the COPh was 3% higher. It exhibits excellent cycle performance in high-temperature heat pump and is a promising refrigerant to substitute for CFC-114. And the gliding temperature differences enable them to exhibit better coefficient of performance by matching the sink/source temperature in practice. Because the toxicity, flammability and other properties are not investigated in detail, ex-tensive toxicity and flammability testing needs to be conducted before they are used in a particular application.展开更多
Refrigeration system holds an important role in process industries. The optimal synthesis cannot only reduce the energy consumption, but also save the production costs. In this study, a general methodology is develope...Refrigeration system holds an important role in process industries. The optimal synthesis cannot only reduce the energy consumption, but also save the production costs. In this study, a general methodology is developed for the optimal design of refrigeration cycle and heat exchanger network(HEN) simultaneously. Taking the heat integration between the external heat sources/sinks and the refrigeration cycle into consideration, a superstructure with sub-coolers is developed. Through defining logical variables that indicate the relative temperature positions of refrigerant streams after sub-coolers, the synthesis is formulated as a Generalized Disjunctive Programming(GDP) problem based on LP transshipment model, with the target of minimizing the total compressor shaft work in the refrigeration system. The GDP model is then reformulated as a Mixed Integer Nonlinear Programming(MINLP) problem with the aid of binary variables and Big-M Constraint Method. The efficacy of the process synthesis model is demonstrated by a case study of ethylene refrigeration system. The result shows that the optimization can significantly reduce the exergy loss as well as the total compression shaft work.展开更多
The optimal design of a compression refrigeration system(CRS) with multiple temperature levels is very important to chemical process industries and also represents considerable challenges in process systems engineerin...The optimal design of a compression refrigeration system(CRS) with multiple temperature levels is very important to chemical process industries and also represents considerable challenges in process systems engineering. In this paper, a general methodology for the optimal synthesis of the CRS, which simultaneously integrates CRS and Heat Exchanger Networks(HEN) to minimize the total compressor shaft work consumption based on an MINLP model, has been proposed. The major contribution of this method is in addressing the optimal design of refrigeration cycle with variable refrigeration temperature levels. The method can be used to make major decisions in the CRS design, such as the number of levels, temperature levels, and heat transfer duties. The performance of the developed methodology has been illustrated with a case study of an ethylene CRS in an industrial ethylene plant, and the optimal solution has been examined by rigorous simulations in Aspen Plus to verify its feasibility and consistency.展开更多
文摘This paper focuses on the mixed-refrigerant refrigeration process flows which are applied in the cryogenic separation section of ethylene plant. Based on a 120 kt/a ethylene plant which employs a sequence separation process flow and lowpressure demethanization system, the energy consumption of three refrigeration process flows（typical cascade refrigeration, binary refrigeration and tertiary refrigeration） was calculated by means of the ASPEN PLUS simulation software. An optimized mixed-refrigerant composition which achieved the minimum energy consumption of refrigeration systems was found out and the exergy loss was analyzed and compared. Results indicated that the energy consumption of typical cascade refrigeration and binary refrigeration systems was almost equal and that of tertiary refrigeration system was higher than the other two systems. Based on the current situation of production, the suggestions on production optimization and refrigeration process flow selection were put forward.
基金supported by the Nation Natural Science Foundation of China(Grant No.52076185)the Natural Science Foundation of Zhejiang Province(No.LZ19E060001)。
文摘A suitable mixing rule is important for vapor liquid equilibrium(VLE)investigations for mixed refrigerants.In this work,a new excess free energy mixing rule(MRv)was proposed at zero pressure based on the linear relationship between dimensionless parameter 1/(u-1)and a.MRv mixing rule was explicit adopted variable liquid molar volume.The applicable temperature range of MRv could be extended by means of an empirical method to estimate the liquid molar volume for components at high temperatures.Three mixing rules modified Huron-Vidal mixing rule(MHV1),Wong-Sandler mixing rule(WS),and MRv at two reference pressures were used to compare the VLE data in the calculation of 37 mixed refrigerants.Results demonstrated that MRv had a relatively similar accuracy to MHV1 and WS for component and pressure calculation.Moreover,the average excess Gibbs free energy using the MRv mixing rule for the 37 selected mixed refrigerants(0.0013)was much lower than those using the MHV1(0.0078)and WS(0.0809)mixing rules,which was very valuable for the design and optimization of thermodynamic systems using mixed refrigerants.
文摘Recovery and purification of ethane has a significant impact on economic benefit improvement of the high-ethane content natural gas.However,current LNG-NGL integrated processes mainly focus on conventional natural gas,which are not applicable to natural gas with high ethane content.To fill this gap,three dual mixed refrigerant processes are proposed for simulation study of high-ethane content natural gas liquefaction.The proposed processes are optimized by a combination method of sequence optimization and genetic algorithm.Comparatively analysis is conducted to evaluate the three processes from the energetic and exergetic points of view.The results show that the power consumption of Process 3 which compressing natural gas after distillation is the lowest.For safety or other considerations,some common compositions of the mixed refrigerant may need to be removed under certain circumstances.Considering this,case studies of mixed refrigerant involving six composition combinations are carried out to investigate the effects of refrigerant selection on the process performance.
基金supported by the National Natural Science Foundation of China (Grant No. 50976079)Science and Technology Support Key Project of Tianjin (Grant No. 10ZCKFGX01700)
文摘With the increasing environmental concern on global warming, hydrofluoro-olefin (HFOs), possessing low GWP, has attracted great attention of many researchers recently. In this study, non-azeotropic mixtures composed of HFOs (HFO-1234yf, HFO-1234ze(z), HFO-1234ze(e) and HFO-1234zf) are developed to substitute for HFC-134a and CFC-114 in air-conditioning and high-temperature heat pump systems, respectively. The cycle performances were evaluated by an improved theoretical cy-cle evaluation methodology. The results showed that all the mixtures proposed herein were favorable refrigerants with excel-lent thermodynamic cycle performances. M1A presented lower discharge temperature and pressure ratio and higher COPc than that of HFC-134a. The volumetric cooling capacity was similar to HFC-134a. It can be served as a good environmentally friendly alternative to replace HFC-134a. M3H delivered similar discharge temperature as CFC-114 did. And the COPh was 3% higher. It exhibits excellent cycle performance in high-temperature heat pump and is a promising refrigerant to substitute for CFC-114. And the gliding temperature differences enable them to exhibit better coefficient of performance by matching the sink/source temperature in practice. Because the toxicity, flammability and other properties are not investigated in detail, ex-tensive toxicity and flammability testing needs to be conducted before they are used in a particular application.
基金Supported by the National Natural Science Foundation of China(21676183)
文摘Refrigeration system holds an important role in process industries. The optimal synthesis cannot only reduce the energy consumption, but also save the production costs. In this study, a general methodology is developed for the optimal design of refrigeration cycle and heat exchanger network(HEN) simultaneously. Taking the heat integration between the external heat sources/sinks and the refrigeration cycle into consideration, a superstructure with sub-coolers is developed. Through defining logical variables that indicate the relative temperature positions of refrigerant streams after sub-coolers, the synthesis is formulated as a Generalized Disjunctive Programming(GDP) problem based on LP transshipment model, with the target of minimizing the total compressor shaft work in the refrigeration system. The GDP model is then reformulated as a Mixed Integer Nonlinear Programming(MINLP) problem with the aid of binary variables and Big-M Constraint Method. The efficacy of the process synthesis model is demonstrated by a case study of ethylene refrigeration system. The result shows that the optimization can significantly reduce the exergy loss as well as the total compression shaft work.
基金Supported by the National Natural Science Foundation of China(21676183)
文摘The optimal design of a compression refrigeration system(CRS) with multiple temperature levels is very important to chemical process industries and also represents considerable challenges in process systems engineering. In this paper, a general methodology for the optimal synthesis of the CRS, which simultaneously integrates CRS and Heat Exchanger Networks(HEN) to minimize the total compressor shaft work consumption based on an MINLP model, has been proposed. The major contribution of this method is in addressing the optimal design of refrigeration cycle with variable refrigeration temperature levels. The method can be used to make major decisions in the CRS design, such as the number of levels, temperature levels, and heat transfer duties. The performance of the developed methodology has been illustrated with a case study of an ethylene CRS in an industrial ethylene plant, and the optimal solution has been examined by rigorous simulations in Aspen Plus to verify its feasibility and consistency.
