Fused deposition modeling(FDM) is one of the latest rapid prototyping techniques in which parts can be manufactured at a fast pace and are manufactured with a high accuracy. This research work is carried out to study ...Fused deposition modeling(FDM) is one of the latest rapid prototyping techniques in which parts can be manufactured at a fast pace and are manufactured with a high accuracy. This research work is carried out to study the friction and wear behavior of parts made of newly developed Nylon6-Fe composite material by FDM. This work also involves the comparison of the friction and wear characteristics of the Nylon6-Fe composite with the existing acrylonitrile butadiene styrene(ABS) filament of the FDM machine. This Is carried out on the pin on disk setup by varying the load(5, 10, 15 and 20 N) and speed(200 and 300 r/min). It is concluded that the newly developed composite is highly wear resistant and can be used in industrial applications where wear resistance is of paramount importance. Morphology of the surface in contact with the Nylon6-Fe composite and ABS is also carried out.展开更多
During deep drawing process,the material parameters of blank have a significant effect on the quality of the drawn part and the determination of process parameters. Here,a 3D finite element model is developed for the ...During deep drawing process,the material parameters of blank have a significant effect on the quality of the drawn part and the determination of process parameters. Here,a 3D finite element model is developed for the deep drawing process of a thin-walled hemispheric surface part. Then the influences of material parameters including hardening exponent n,yield stress σs and elastic modulus E on the process are investigated by simulation. The results show that the effects of n and σs on punch force,thickness variation and equivalent strain are more notable. The maximum equivalent plastic strain occurs outside the die corner. However,when the value of n is 0.03 or σs is smaller than 120 MPa,higher equivalent plastic strain occurs at ball top.展开更多
The experiment regarding material determination of a vehicle part was conducted.The experiment on stamping production of a part using the steels A,B and C was made.The strain data on the deformed parts were measured.T...The experiment regarding material determination of a vehicle part was conducted.The experiment on stamping production of a part using the steels A,B and C was made.The strain data on the deformed parts were measured.The forming limit diagrams for the steels were examined and evaluated.The results show that three steels are unsuitable for this stamping part.The desired material properties with an optimal strain hardening exponent value were determined using experimental and analytical methods.The steel D was chosen as a desired material.The results show that the steel D is appropriate for mass production.In addition,the feasibility of the application of thinner material to this part was studied.The validity of the material selection was verified theoretically and experimentally.展开更多
How to directly fabricate metallic functional parts with selective laser sintering (SLS) process is a potential technique that scientists are researching. Existent problems during directly fabricating metal part by us...How to directly fabricate metallic functional parts with selective laser sintering (SLS) process is a potential technique that scientists are researching. Existent problems during directly fabricating metal part by use of SLS are analyzed. For the sake of solving the problems, a new idea of adding self-propagating high-temperature synthesis (SHS) material into metallic powder material to form new type of SLS metallic powder material is put forward. This powder material can release controllable amount of heat during its interaction with the laser beam energy to reduce the requirement to laser power during directly sintering metallic part, to prolong the time of metallic liquid phase existing, and to improve the intensity and accuracy of SLS part. For this reason, SHS material′s interaction with the CO2 laser beam energy is researched, which proves that CO2 laser beam energy may instantly ignite SHS reaction. On the basis of the above-mentioned researches, the effect of sintering the metal powder material mixing SHS material with CO2 laser is also researched, which shows: there is an optimal blending ratio of various material in the new metallic powder material. Under the optimal blending ratio and SLS process parameters, this new metallic powder material can indeed release amount of heat and SHS reaction may be controlled within the laser sintering. This research result makes it possible that the metallic part is directly sintered with small CO2 laser (less than 50W), which may greatly reduce the volume, cost and running expenditure of SLS machine, be propitious to application.展开更多
基金PTU Jalandhar,Manufacturing Research Lab GNDEC,Ludhiana and DST GOI for financial support
文摘Fused deposition modeling(FDM) is one of the latest rapid prototyping techniques in which parts can be manufactured at a fast pace and are manufactured with a high accuracy. This research work is carried out to study the friction and wear behavior of parts made of newly developed Nylon6-Fe composite material by FDM. This work also involves the comparison of the friction and wear characteristics of the Nylon6-Fe composite with the existing acrylonitrile butadiene styrene(ABS) filament of the FDM machine. This Is carried out on the pin on disk setup by varying the load(5, 10, 15 and 20 N) and speed(200 and 300 r/min). It is concluded that the newly developed composite is highly wear resistant and can be used in industrial applications where wear resistance is of paramount importance. Morphology of the surface in contact with the Nylon6-Fe composite and ABS is also carried out.
基金Project(2007CB613802) supported by the National Basic Research Program of ChinaProject(50805121) supported by the National Natural Science Foundation of China
文摘During deep drawing process,the material parameters of blank have a significant effect on the quality of the drawn part and the determination of process parameters. Here,a 3D finite element model is developed for the deep drawing process of a thin-walled hemispheric surface part. Then the influences of material parameters including hardening exponent n,yield stress σs and elastic modulus E on the process are investigated by simulation. The results show that the effects of n and σs on punch force,thickness variation and equivalent strain are more notable. The maximum equivalent plastic strain occurs outside the die corner. However,when the value of n is 0.03 or σs is smaller than 120 MPa,higher equivalent plastic strain occurs at ball top.
文摘The experiment regarding material determination of a vehicle part was conducted.The experiment on stamping production of a part using the steels A,B and C was made.The strain data on the deformed parts were measured.The forming limit diagrams for the steels were examined and evaluated.The results show that three steels are unsuitable for this stamping part.The desired material properties with an optimal strain hardening exponent value were determined using experimental and analytical methods.The steel D was chosen as a desired material.The results show that the steel D is appropriate for mass production.In addition,the feasibility of the application of thinner material to this part was studied.The validity of the material selection was verified theoretically and experimentally.
文摘How to directly fabricate metallic functional parts with selective laser sintering (SLS) process is a potential technique that scientists are researching. Existent problems during directly fabricating metal part by use of SLS are analyzed. For the sake of solving the problems, a new idea of adding self-propagating high-temperature synthesis (SHS) material into metallic powder material to form new type of SLS metallic powder material is put forward. This powder material can release controllable amount of heat during its interaction with the laser beam energy to reduce the requirement to laser power during directly sintering metallic part, to prolong the time of metallic liquid phase existing, and to improve the intensity and accuracy of SLS part. For this reason, SHS material′s interaction with the CO2 laser beam energy is researched, which proves that CO2 laser beam energy may instantly ignite SHS reaction. On the basis of the above-mentioned researches, the effect of sintering the metal powder material mixing SHS material with CO2 laser is also researched, which shows: there is an optimal blending ratio of various material in the new metallic powder material. Under the optimal blending ratio and SLS process parameters, this new metallic powder material can indeed release amount of heat and SHS reaction may be controlled within the laser sintering. This research result makes it possible that the metallic part is directly sintered with small CO2 laser (less than 50W), which may greatly reduce the volume, cost and running expenditure of SLS machine, be propitious to application.
