基于 Moldflow 的汽车中控台框架翘曲变形分析及优化

以某汽车中控台框架为研究对象,测量试模样品发现其翘曲变形量超过了装配要求。通过Moldflow软件模拟了该塑件实际的注塑过程,翘曲变形量的模拟值与实测平均值的最大误差为5.98%,发现该塑件翘曲变形的主要因素为冷却不均和收缩不均。本文在原物料中添加质量分数为25%的玻璃纤维以及优化工艺参数后,翘曲变形量的模拟值与初始方案相比降低了86.22%。试模验证表明,优化后的翘曲变形量模拟值与实测平均值的最大误差为4.35%,证明了Moldflow软件模拟分析的准确性。试模后各检测点的最大翘曲变形量降到了1.6 mm以下,较优化之前降低了80%以上,为类似大型复杂注塑件的翘曲变形分析及优化提供了思路。

Hybrid Model for Short-Term Passenger Flow Prediction in Rail Transit

A precise and timely forecast of short-term rail transit passenger flow provides data support for traffic management and operation,assisting rail operators in efficiently allocating resources and timely relieving pressure on passenger safety and operation.First,the passenger flow sequence models in the study are broken down using VMD for noise reduction.The objective environment features are then added to the characteristic factors that affect the passenger flow.The target station serves as an additional spatial feature and is mined concurrently using the KNN algorithm.It is shown that the hybrid model VMD-CLSMT has a higher prediction accuracy,by setting BP,CNN,and LSTM reference experiments.All models’second order prediction effects are superior to their first order effects,showing that the residual network can significantly raise model prediction accuracy.Additionally,it confirms the efficacy of supplementary and objective environmental features.

基于Moldflow的绗缝机夹子注塑模设计

以绗缝机夹子的短板为例,基于Moldflow有限元分析软件,合理确定了塑件的浇口位置和浇口形式,精确预测出塑件的充型时间、注射压力、锁模力等工艺参数,并分析出塑件的体积收缩率及熔接线、气穴等潜在缺陷的位置。有限元模拟结果为注塑成型设备的选型和成型工艺参数的合理制定提供了可靠依据,为模具的优化设计提供了方向。基于Moldflow分析结果,设计出一套一模两腔侧浇口、带斜导柱侧向分型与抽芯机构的注塑模具并一次性试模成功。Moldflow有限元分析软件在注塑模设计中的应用不仅有效降低了模具设计的成本和周期,也为同类零件的模具优化设计提供了参考。

Formaldehyde degradation by UV/TiO_2/O_3 process using continuous flow mode

The degradation of formaldehyde gas was studied using UV/TiO2/O3 process under the condition of continuous flow mode. The effects of humidity, initial formaldehyde concentration, residence time and ozone adding amount on degradation of formaldehyde gas were investigated. The experimental results indicated that the combination of ozonation with photocatalytic oxidation on the degradation of formaldehyde showed a synergetic action, e.g,, it could considerably increase decomposing of formaldehyde. The degradation efficiency of formaldehyde was between 73.6% and 79.4% while the initial concentration in the range of 1.84--24 mg/m^3 by O3/TiO2flJV process. The optimal humidity was about 50% in UV/TiO2/O3 processs and degradation of formaldehyde increases from 39.0% to 94.1% when the ozone content increased from 0 to 141 mg/m^3. Furthermore, the kinetics of formaldehyde degradation reaction could be described by Langmuir-Hinshelwood model. The rate constant k of 46.72 mg/（m^3.min） and Langmuir adsorption coefficient K of 0.0268 m^3/mg were obtained.

Mode transition and oscillation suppression in supersonic cavity flow

Supersonic flows past two-dimensional cavities with/without control are investigated by the direct numerical simulation （DNS）. For an uncontrolled cavity, as the thickness of the boundary layer declines, transition of the dominant mode from the steady mode to the Rossiter Ⅱ mode and then to the Rossiter III mode is observed due to the change of vortex-corner interactions. Meanwhile, a low frequency mode appears. However, the wake mode observed in a subsonic cavity flow is absent in the current simulation. The oscillation frequencies obtained from a global dynamic mode decomposition （DMD） approach are consistent with the local power spectral density （PSD） analysis. The dominant mode transition is clearly shown by the dynamic modes obtained from the DMD. A passive control technique of substituting the cavity trailing edge with a quarter-circle is studied. As the effective cavity length increases, the dominant mode transition from the Rossiter Ⅱ mode to the Rossiter Ⅲ mode occurs. With the control, the pressure oscillations are reduced significantly. The interaction of the shear layer and the recirculation zone is greatly weakened, combined with weaker shear layer instability, responsible for the suppression of pressure oscillations. Moreover, active control using steady subsonic mass injection upstream of a cavity leading edge can stabilize the flow.

Dynamical mode decomposition of Gurney flap wake flow

The present work uses dynamic mode decomposition(DMD) to analyze wake flow of NACA0015 airfoil with Gurney flap.The physics of DMD is first introduced.Then the PIV-measured wake flow velocity field is decomposed into dynamical modes.The vortex shedding pattern behind the trailing edge and its high-order harmonics have been captured with abundant information such as frequency,wavelength and convection speed.It is observed that high-order dynamic modes convect faster than low-order modes;moreover the wavelength of the dynamic modes scales with the corresponding frequency in power law.

Application of empirical mode decomposition based energy ratio to vortex flowmeter state diagnosis

To improve the measurement performance, a method for diagnosing the state of vortex flowmeter under various flow conditions was presented. The raw sensor signal of the vortex flowmeter was adaptively decomposed into intrinsic mode functions using the empirical mode decomposition approach. Based on the empirical mode decomposition results, the energy of each intrinsic mode function was extracted, and the vortex energy ratio was proposed to analyze how the perturbation in the flow affected the measurement performance of the vortex flowmeter. The relationship between the vortex energy ratio of the signal and the flow condition was established. The results show that the vortex energy ratio is sensitive to the flow condition and ideal for the characterization of the vortex flowmeter signal. Moreover, the vortex energy ratio under normal flow condition is greater than 80%, which can be adopted as an indicator to diagnose the state of a vortex flowmeter.

STABILITY ANALYSIS IN SPATIAL MODE FOR CHANNEL FLOW OF FIBER SUSPENSIONS

Different from previous temporal evolution assumption, the spatially growing mode was employed to analyze the linear stability for the channel flow of fiber suspensions. The stability equation applicable to fiber suspensions was established and solutions for a wide range of Reynolds number and angular frequency were given numerically . The results show that, the flow instability is governed by a parameter H which represents a ratio between the axial stretching resistance of fiber and the inertial force of the fluid. An increase of H leads to a raise of the critical Reynolds number, a decrease of corresponding wave number, a slowdown of the decreasing of phase velocity , a growth of the spatial attenuation rate and a diminishment of the peak value of disturbance velocity. Although the unstable region is reduced on the whole, long wave disturbances are susceptible to fibers.

Hourly traffic flow forecasting using a new hybrid modelling method

Short-term traffic flow forecasting is a significant part of intelligent transportation system.In some traffic control scenarios,obtaining future traffic flow in advance is conducive to highway management department to have sufficient time to formulate corresponding traffic flow control measures.In hence,it is meaningful to establish an accurate short-term traffic flow method and provide reference for peak traffic flow warning.This paper proposed a new hybrid model for traffic flow forecasting,which is composed of the variational mode decomposition(VMD)method,the group method of data handling(GMDH)neural network,bi-directional long and short term memory(BILSTM)network and ELMAN network,and is optimized by the imperialist competitive algorithm(ICA)method.To illustrate the performance of the proposed model,there are several comparative experiments between the proposed model and other models.The experiment results show that 1)BILSTM network,GMDH network and ELMAN network have better predictive performance than other single models;2)VMD can significantly improve the predictive performance of the ICA-GMDH-BILSTM-ELMAN model.The effect of VMD method is better than that of EEMD method and FEEMD method.To conclude,the proposed model which is made up of the VMD method,the ICA method,the BILSTM network,the GMDH network and the ELMAN network has excellent predictive ability for traffic flow series.

Effects of Geometric Configurations on the Performance of Reverse Flow Diverters in Reverse Flow Mode

The reverse flow diverter (RFD) consisting of a nozzle and a diffuser is a key component in pneumatic pulse jet pumps. We investigated the effects of suction gap and diffuser configurations on RFD performance during the reverse flow mode. Three suction gap configurations were examined: (1) an axisymmetrical cylinder, (2) a cuboid whose bottom plane had no half-circle groove and was level with the diffuser entrance lower border, and (3) a cuboid with a half-circle groove on the bottom plane. Among them, the second one resulted in the highest RFD pumping capacity. The effect of receiver presence before the diffuser was also examined. RFD pumping efficiency was found to be enhanced in the presence of a receiver before the diffuser when the suction gap length is small and the jet outlet velocity at the nozzle exit is high enough. Based on experimental data, a dimensionless performance curve of the suction factor q versus the ratio of Euler numbers in sections out-out and 0-0 Eu out /Eu 0 was derived. This curve is insensitive to suction gap configurations.

Experimental investigation on flow modes of electrospinning

Electrospinning experiments are performed by using a set of experimental apparatus, a stroboscopic system is adopted for capturing instantaneous images of the cone- jet configuration. The cone and the jet of aqueous solutions of polyethylene oxide （PEO） are formed from an orifice of a capillary tube under the electric field. The viscoelastic con- stitutive relationship of the PEO solution is measured and discussed. The phenomena owing to the jet instability are described, five flow modes and corresponding structures are obtained with variations of the fluid flow rate Q, the electric potential U and the distance h from the orifice of the cap- illary tube to the collector. The flow modes of the cone-jet configuration involves the steady bending mode, the rotat- ing bending mode, the swinging rotating mode, the blurring bending mode and the branching mode. Regimes in the Q-U plane of the flow modes are also obtained. These results may provide the fundamentals to predict the operating conditions expected in practical applications.

Empirical mode decomposition of multiphase flows in porous media:characteristic scales and speed of convergence

We apply a proper orthogonal decomposition(POD)to data stemming from numerical simulations of a fingering instability in a multiphase flow passing through obstacles in a porous medium,to study water injection processes in the production of hydrocarbon reservoirs.We show that the time evolution of a properly defined flow correlation length can be used to identify the onset of the fingering instability.Computation of characteristic lengths for each of the modes resulting from the POD provides further information on the dynamics of the system.Finally,using numerical simulations with different viscosity ratios,we show that the convergence of the POD depends non-trivially on whether the fingering instability develops or not.This result has implications on proposed methods to decrease the dimensionality of the problem by deriving reduced dynamical systems after truncating the system’s governing equations to a few POD modes.

Effects of resonant magnetic perturbation on the instability of single tearing mode with non-shear flow

Non-shear flow can change the O-point position of a magnetic island, and thus it may play an important role in the effects of resonant magnetic perturbation(RMP) on the single tearing mode. We employ the nonlinear magnetohydrodynamics model in a slab geometry to investigate how RMP affects the single tearing mode instability with non-shear flow. It is found that the driving and suppressing effects of RMP on single tearing mode instability will appear alternately. When the flow velocity is small, the suppressing effect plays a major role through the development of the mode, and the tearing mode instability will be suppressed. With the flow velocity increasing, the driving effect will increase, while the suppressing effect will decrease. When the two effects reach equilibrium, the tearing mode will become stable.

Zonal Flows Driven by Small-Scale Drift-Alfven Modes

Generation of zonal flows by small-scale drift-Alfven modes is investigated by adopting the approach of parametric instability with the electron polarization drift included. The zonal mode can be excited by primary modes propagating at both electron and ion diamagnetic drift directions in contrast to the assertion in previous studies that only primary modes propagating in the ion diamagnetic drift directions can drive zonal instabilities. Generally, the growth rate of the driven zonal mode is in the same order as that in previous study. However, different from the previous work, the growth rate is no longer proportional to the difference between the diamagnetic drift frequencies of electrons and ions.

Centrifuge model tests of the formation mechanism of coarse sand debris flow

Using the self-developed visualization test apparatus, centrifuge model tests at 20 g were carried out to research the macro and microscopic formation mechanism of coarse sand debris flows. The formation mode and soil-water interaction mechanism of the debris flows were analyzed from both macroscopic and microscopic points of view respectively using high digital imaging equipment and micro-structure analysis software Geodip. The test results indicate that the forming process of debris flow mainly consists of three stages, namely the infiltration and softening stage, the overall slide stage, and debris flow stage. The essence of simulated coarse sand slope forming debris flow is that local fluidization cause slope to wholly slide. The movement of small particles forms a transient stagnant layer with increasing saturation, causing soil shear strength lost and local fluidization. When the driving force of the saturated soil exceeds the resisting force, debris flow happens on the coarse sand slope immediately.

Zonal Flows and Geodesic Acoustic Mode Oscillations in Tokamaks and Helical Systems

This paper reviews the theoretical foundations of zonal flow, putting emphasis on the linear response function of plasma to the external flow drive. An extension of the theory is made in order to apply it to helical systems and to study the properties of the zonal flow in the low frequency range. Further refinement of the theory is made incorporating the orbital effects of particles more precisely, and the role of neoclassical polarization current is identified.

Energetics of Resistive Wall Modes in Flowing Plasmas

Stabilization/destabilization of magnetohydrodynamic （MHD） waves are formulated in terms of wave energy, where the waves are subject to Alfven and sound resonances and also influenced by small resistivity at conductive wall. Negative energy wave, which may exist in the presence of mean flow, is shown to be destabilized by the resistive wall, where its growth rate is characterized by the energy dissipation rate. The effect of resonance is examined as well based on a recent knowledge of wave energy for Alfv4n and sound continuum modes. Resonant coupling between an eigenmode and a continuum mode having the same sign of energy results in phase mixing （or continuum） damping. In contrast, if their signs are opposite, such resonance triggers an instability.

Effect of shear equilibrium flow in Tokamak plasma on resistive wall modes

A code named LARWM with non-ideal magnetohydrodynamic equations in cylindrical model is used to describe the instability in Tokamak plasma surrounded by a conducting wall with finite resistivity. We mainly take three factors related to the shear equilibrium plasma flow into consideration to study the stabilizing effect of the shear flow on the resistive wall modes （RWMs）. The three factors are the velocity amplitude of flow, the shear rate of flow on plasma surface, and the inertial energy of equilibrium plasma flow. In addition, a local shear plasma flow is also calculated by the LARWM code. Consequently, it is found that the inertial energy of the shear equilibrium plasma flow has an important role in the stabilization of the RWMs.

Numerical linear analysis of the effects of diamagnetic and shear flow on ballooning modes

The linear analysis of the influence of diamagnetic effect and toroidal rotation at the edge of tokamak plasmas with BOUT++ is discussed in this paper. This analysis is done by solving the dispersion relation, which is calculated through the numerical integration of the terms with different physics. This method is able to reveal the contributions of the different terms to the total growth rate. The diamagnetic effect stabilizes the ideal ballooning modes through inhibiting the contribution of curvature. The toroidal rotation effect is also able to suppress the curvaturedriving term, and the stronger shearing rate leads to a stronger stabilization effect. In addition,through linear analysis using the energy form, the curvature-driving term provides the free energy absorbed by the line-bending term, diamagnetic term and convective term.

Dynamic mode decomposition and reconstruction of transient cavitating flows around a Clark-Y hydrofoil

The transient cavitating flow around the Clark-Y hydrofoil is numerically investigated by the dynamic mode decomposition with criterion.Based on the ranking dominant modes,frequencies of the first four modes are in good accordance with those obtained by fast Fourier transform.Furthermore,the cavitating flow field is reconstructed by the first four modes,and the dominant flow features are well captured with the reconstructed error below 12%when compared to the simulated flow field.This paper offers a reference for observing and reconstructing the flow fields,and gives a novel insight into the transient cavitating flow features.