Penetration and impact resistance of PDC cutters inclined at different attack angles

In order to develop a rotary percussive bit with diamond enhanced cutters assisted by high pressure water jets, it is necessary to study the damage mechanism and the penetration properties of PDC cutters subject to different impact load level and rock types. Therefore the impact experiments of the single PDC cutters with different attack angles in four rocks: black basalt, Missouri red granite, Halston limestone, and a very soft (Roubidoux) sandstone were carried out, and the effects of rake angles of PDC cutters on both the penetration and impact resistance of PDC cutters have been discussed in detail. Test results show that a PDC insert can withstand a very strong impact in compression but is easily damaged by impact shearing, the PDC cutters are more easily damaged by shearing if the attack angles are relatively small, the 45? PDC cutters have the least penetration resistance among the cutters tested. Thus it is suggested that the attack angles of PDC cutters should be larger than 30? for bits which must withstand impact from a hammer.

Experimental investigation on anti-penetration performance of polyurea-coated ASTM1045 steel plate subjected to projectile impact

In this study,the anti-penetration performance of polyurea/ASTM1405-steel composite plate subjected to high velocity projectile was analyzed.Two kinds of modified polyurea material(AMMT-053 and AMMT-055)were selected and a ballistic impact testing system including speed measuring target system and high-speed camera was designed.This experiment was conducted with a rifle and 5.8 mm projectile to explore the effects by the polyurea coating thickness,the polyurea coating position and the glass-fiber cloth on the anti-penetration performance of polyurea/ASTM1405-steel composite plate.The result showed that the effects of polyurea coating position were different between two types of polyurea,and that the effects of glass-fiber position were disparate between two types of polyurea as well.For AMMT-053 polyurea material,it was better to be on front face than on rear face;whereas for AMMT-055 polyurea,it was better to be on rear surface although the difference was very subtle.Additionally,formulas had been given to describe the relationship between the effectiveness of polyurea and the thickness of polyurea coating.In general,AMMT-055 had better anti-penetration performance than AMMT-053.Furthermore,five typical damage modes including self-healing,crack,local bulge,spallation and local fragmentation were defined and the failure mechanism was analyzed with the results of SHPB test.Additionally,the bonding strength played an important role in the anti-penetration performance of polyurea/steel composite plate.

Impact point prediction guidance of ballistic missile in high maneuver penetration condition

An impact point prediction(IPP) guidance based on supervised learning is proposed to address the problem of precise guidance for the ballistic missile in high maneuver penetration condition.An accurate ballistic trajectory model is applied to generate training samples,and ablation experiments are conducted to determine the mapping relationship between the flight state and the impact point.At the same time,the impact point coordinates are decoupled to improve the prediction accuracy,and the sigmoid activation function is improved to ameliorate the prediction efficiency.Therefore,an IPP neural network model,which solves the contradiction between the accuracy and the speed of the IPP,is established.In view of the performance deviation of the divert control system,the mapping relationship between the guidance parameters and the impact deviation is analysed based on the variational principle.In addition,a fast iterative model of guidance parameters is designed for reference to the Newton iteration method,which solves the nonlinear strong coupling problem of the guidance parameter solution.Monte Carlo simulation results show that the prediction accuracy of the impact point is high,with a 3 σ prediction error of 4.5 m,and the guidance method is robust,with a 3 σ error of 7.5 m.On the STM32F407 singlechip microcomputer,a single IPP takes about 2.374 ms,and a single guidance solution takes about9.936 ms,which has a good real-time performance and a certain engineering application value.

Virtual ballistic impact testing of Kevlar soft armor:Predictive and validated finite element modeling of the V0-V100 probabilistic penetration response

This works presents the first fully validated and predictive capability to model the V_0-V_(100) probabilistic penetration response of a woven fabric using a yarn-level fabric finite element model. The V_0-V_(100) curve describes the probability of complete fabric penetration as a function of projectile impact velocity. The exemplar case considered in this paper comprises of a single-layer, fully-clamped, plain-weave Kevlar fabric impacted at the center by a 17-gr, 0.22 cal FSP or fragment-simulating projectile. Each warp and fill yarn in the fabric is individually modeled using 3 D finite elements and the virtual fabric microstructure is validated in detail against the experimental fabric microstructure. Material and testing sources of statistical variability including yarn strength and modulus, inter-yarn friction, precise projectile impact location, and projectile rotation are mapped into the finite element model. A series of impact simulations at varying projectile impact velocities is executed using LS-DYNA on the fabric models, with each model comprising unique mappings. The impact velocities together with the outcomes(penetration, nonpenetration) are used to generate the numerical V_0-V_(100) curve which is then validated against the experimental V_0-V_(100) curve. The numerical Vi-Vrdata(impact, residual velocities) is also validated against the experimental Vi-Vrdata. For completeness, this paper also reports the experimental characterization data and its statistical analysis used for model input, viz. the Kevlar yarn tensile strengths, moduli, and inter-yarn friction, and the experimental ballistic test data used for model validation.

Penetration of foliar-applied Zn and its impact on apple plant nutrition status:in vivo evaluation by synchrotron-based X-ray fluorescence microscopy

The absorption of foliar fertilizer is a complex process and is poorly understood.The ability to visualize and quantify the pathway that elements take following their application to leaf surfaces is critical for understanding the science and for practical applications of foliar fertilizers.By the use of synchrotron-based X-ray fluorescence to analyze the in vivo localization of elements,our study aimed to investigate the penetration of foliar-applied Zn absorbed by apple(Malus domestica Borkh.)leaves with different physiological surface properties,as well as the possible interactions between foliar Zn level and the mineral nutrient status of treated leaves.The results indicate that the absorption of foliar-applied Zn was largely dependent on plant leaf surface characteristics.High-resolution elemental maps revealed that the high binding capacity of the cell wall for Zn contributed to the observed limitation of Zn penetration across epidermal cells.Trichome density and stomatal aperture had opposite effects on Zn fertilizer penetration:a relatively high density of trichomes increased the hydrophobicity of leaves,whereas the presence of stomata facilitated foliar Zn penetration.Low levels of Zn promoted the accumulation of other mineral elements in treated leaves,and the complexation of Zn with phytic acid potentially occurred owing to exposure to high-Zn conditions.The present study provides direct visual evidence for the Zn penetration process across the leaf surface,which is important for the development of strategies for Zn biofortification in crop species.

Partial penetration of annular grooved projectiles impacting ductile metal targets

Changing and optimizing the projectile nose shape is an important way to achieve specific ballistic performance.One special ballistic performance is the embedding effect,which can achieve a delayed high-explosive reaction on the target surface.This embedding effect includes a rebound phase that is significantly different from the traditional penetration process.To better study embedment behavior,this study proposed a novel nose shape called an annular grooved projectile and defined its interaction process with the ductile metal plate as partial penetration.Specifically,we conducted a series of lowvelocity-ballistic tests in which these steel projectiles were used to strike 16-mm-thick target plates made with 2024-O aluminum alloy.We observed the dynamic evolution characteristics of this aluminum alloy near the impact craters and analyzed these characteristics by corresponding cross-sectional views and numerical simulations.The results indicated that the penetration resistance had a brief decrease that was influenced by its groove structure,but then it increased significantlydthat is,the fluctuation of penetration resistance was affected by the irregular nose shape.Moreover,we visualized the distribution of the material in the groove and its inflow process through the rheology lines in microscopic tests and the highlighted mesh lines in simulations.The combination of these phenomena revealed the embedment mechanism of the annular grooved projectile and optimized the design of the groove shape to achieve a more firm embedment performance.The embedment was achieved primarily by the target material filled in the groove structure.Therefore,preventing the shear failure that occurred on the filling material was key to achieving this embedding effect.

Experimental study on the penetration effect of ceramics composite projectile on ceramic/A3 steel compound targets

In order to improve the penetration of projectiles into ceramic composite armors,the nose of 30 mm standard projectile was replaced by a toughened ceramic nose,and the performance of ceramic-nose projectiles penetrating into ceramic/A3 steel composite targets has been experimentally researched.According to impact dynamics theory,,the performances of 30 mm ceramic-nose projectile and 30 mm standard projectile penetrating into the ceramic/A3 steel composite targets were analyzed and compared using DOP method,especially focusing on the effects made by different nose structures and materials.The aperture and depth of perforation of projectile into the armor plates as well as the residual mass of bullet core under the same conditions were comparatively analyzed.A numerical simulation was built and computed by ANSYS/LS-DYNA.Based on the simulated results,the penetration performance was further analyzed in terms of the residual mass of bullet core.The results show that the ceramic nose has a great effect on the protection of bullet core.

Ballistic model for the prediction of penetration depth and residual velocity in adobe:A new interpretation of the ballistic resistance of earthen masonry

In this paper, a new one-dimensional phenomenological model is developed for the assessment of the ballistic performance of Adobe. Adobe is a masonry largely spread in areas of the world involved in military operations. Addressing fundamental ballistic parameters such as residual velocity or penetration depth for this building technology is necessary. The model follows the hypotheses for the ballistic response of concrete targets to high velocity impacts, provided with a dominant contribution of shear friction typical of soils. The hypotheses at the basis of the model are consistent with all experimental evidence collected by authors on Adobe. Adobe brick and mortar belong to the material class of concrete,whereas the overall mechanical parameters are determined by the internal soil mixture, including the percentage of fibre reinforcement. Despite its relative simplicity, the model is capable of well predicting ballistic test results currently available in literature for Adobe, including the data of an experimental campaign recently performed by the authors on real Adobe walls in the field.

Experimental and numerical investigation on penetration of clay masonry by small high-speed projectile

This study investigates a kind of masonry consisting of clay-fired brick(f_(c)=10 MPa;r=1:38 g/cm^(3))and mortar(f_(c)=10 MPa;r=1:8 g/cm^(3)).Clay-fired brick masonry connotes a traditional construction material of old architecture and public buildings.We carried out penetration experiments in which four clay-fired brick walls employing two different patterns were subjected to impact from small high-speed projectile,i.e.12.7 mm armor-piercing explosive incendiary projectile and material tests in which the static and dynamic compressive strengths of clay-fired brick and mortar were determined by quasi-static and SHPB(Split Hopkinson Pressure Bar)tests.The experimental data include hit and exit velocities,damage configuration of clay brick masonry and mechanical properties of material at low and high strain rates,though which influence of thickness and bonding patterns of wall on kinetic loss of bullet,the damage patterns of masonry observed experimentally and dynamic increase of material strengths are analyzed.To keep minimum boundary inconsistency with reality,full 3D detailed finite element model consisting of two different material is established.Sharing common nodes and employing automatic tiebreak contact are combined to reduce computational time usage of large-scale model.For description of clay-fired brick and mortar RiedeleHiermaiereThoma(RHT)material model is employed.Material parameter set is derived based on experimental data,available literature and engineering assumptions.The numerical simulations study the mesh resolution dependency of material model,reproduce the crucial phenomena of masonry in experiment acceptably and offer more time-resolved insight into motion of bullet in the process of penetration.The feasibility of means of constructing finite element model and applying RHT model to the masonry herein and analogous constructions is explored through numerical investigation.

Analysis on the velocity relationship and deceleration of long-rod penetration

The relationship between the average penetration velocity,UˉUˉ,and the initial impact velocity, V0V0,in long-rod penetration has been studied recently. Experimental and simulation results all show the linear relationship between UˉUˉ and V0V0 over a wide range of V0V0 for different combinations of rod and target materials. However, the physical essence has not been fully revealed.In this paper, the Uˉ?V0Uˉ?V0relationship is profoundly analyzed using hydrodynamic model and Alekseevskii-Tate model. Especially, the explicitUˉ?V0Uˉ?V0 relationships are derived fromapproximate solutions of Alekseevskii-Tate model. Besides, the decelerationin long-rod penetration is discussed. The decelerationdegree is quantified by adeceleration index,α=2μˉ/(KΦJp)≈Ypρ?1/2p(ρ?1/2p+ρ?1/2t)V?20α=2μˉ/(KΦJp)≈Ypρp?1/2(ρp?1/2+ρt?1/2)V0?2, which is mostly related to the impact velocity, rod strength and rod/target densities. Thus, the state of penetration process can be identified and designed in experiments.

Visualization of High-Speed Impact of Penetrator into Icy Target

For application to exploration under the surface of icy objects in the solar system, the penetration of an impact probe into an icy target was experimentally simulated by using the ballistic range. Slender projectiles with a cylindrical body and various nose shapes were tested at the impact velocity 130 - 420 m/s. The motion of the penetrator, fragmentation of ice and crater forming were observed by the high-speed camera. It revealed that the crown-shaped ejection was made for a short time after the impact and then the outward normal jet-like stream of ice pieces continued for much longer time. The concave shape of the crater was successfully visualized by pouring the plaster into it. The two-stage structure, the pit and the spall, was clearly confirmed. The rim was not formed around the crater. Observation of the crater surface and the ice around the trace of the penetrator shows that both crushing into smaller ice pieces and recompression into ice blocks are caused by the forward motion of the penetrator. In case of a body with a flow-through duct, ice pieces entering the inlet at the nose tip were ejected from the tail, resulting in relaxation of the impact force. The correlation of the penetration distance and the crater diameter with the impact velocity was investigated.

Ballistic performance of spherical fragments penetrating PCrNi3MoV target plates

PCrNi3MoV steel is a medium-carbon,low-alloy quenched and tempered steel that finds its applications in military gun barrels due to the high wear resistance and ablation resistance.To study the penetration and failure modes of PCrNi3MoV plates impacted by tungsten spheres,tungsten spheres of various diameters(5 mm,8 mm,and 10 mm)were used to impact PCrNi3MoV steel plates with thicknesses of 6 mm,9 mm,and 14 mm.The penetration performance of the spheres was analyzed for different velocities,and the ultimate penetration velocity of the plate was obtained.It was found that the primary failure modes of the PCrNi3MoV plate were compression pitting failure and shear failure.Using the dimensional analysis method,a relationship between the bulge height of the steel plate and the fragment velocity,an equation for the ultimate penetration velocity,and a relationship between the target penetration energy and the fragment velocity were obtained.Then,a projectile-target action index was proposed to describe the process of tungsten spheres with different velocities impacting target plates.The results suggested that under the same thickness of the target plate,a larger-diameter fragment required more kinetic energy to obtain the same ultimate penetration effect as a smaller-diameter fragment.The equations obtained through dimensional analysis predicted values that agreed well with experimental values,indicating that these equations can be applied to engineering applications.

Damage of multi-layer spaced metallic target plates impacted by radial layered PELE

Three different kinds of PELE(the penetrator with lateral efficiency) were launched by ballistic artillery to impact the multi-layer spaced metal target plates.The lmpact velocities of the projectiles were measured by the velocity measuring system.The damage degree and process of each laye r of target plate impacted by the three kinds of projectiles were analyzed.The experimental results show that all the three kinds of projectiles have the effect of expanding holes on the multi-layer spaced metal target plates.For the normal structure PELE(without layered) with tungsten alloy jacket and the radial layered PELE with tungsten alloy jacket,the diameters of holes on the seco nd layer of plates are 3.36 times and 3.76 times of the diameter of the projectile,re spectively.For radial layered PELE with W/Zr-based amorphous composite jacket,due to the large number of tungsten wires dispersed after the impact,the diameter of the holes on the four-layer spaced plates can reach 2.4 times,3.04 times,5.36 times and 2.68 times of the diameter of the projectile.Besides,the normal structure PELE with tungsten alloy jacket and the radial layered PELE whit tungsten alloy jacket formed a large number of fragments impact marks on the third target plate.Although the number of fragments penetrating the third target plate is not as large as that of the normal structure PELE,the area of dispersion of fragments impact craters on the third target plate is larger by the radial layered PELE.The radial layered PELE with W/Zr-based amorphous composite jacket released a lot of heat energy due to the impact of the matrix material,and formed a large area of ablation marks on the last three target plates.

Experimental study on ceramic balls impact composite armor

Ceramic balls represent a new type of damaging element,and studies on their damaging power of composite armor are required for a comprehensive evaluation of the effectiveness of various types of weapons.The goal of this study was to determine the impact ofφ7 mm toughened Al2 O3 ceramic balls on a composite ceramic/metal armor.The influences of the ceramic panel and the thickness of the metal backing material on the destroying power of the ceramic balls were first determined.Based on the agreement between numerical simulation,experimental results,and calculation models of the target plate resistance,the response mechanism of the ceramic balls was further analyzed.The results indicate that for a back plate of Q235 steel,with an increasing thickness of the ceramic panel,the piercing speed limit of the ceramic balls gradually increases and the diameter of the out-going hole on the metal back decreases.Different conditions were tested to assess the effects on the piercing speed,the diameter of the out-going hole,the micro-element stress,and the integrity of the recovered ceramic bowl.

Assessment of rapid impact compaction in ground improvement from in-situ testing

Ground improvement has been used on many construction sites to densify granular materials, in other word, to improve soil properties and reduce potential settlement. This work presents a case study of ground improvement using rapid impact compaction （RIC）. The research site comprises the construction of workshop and depots as part of railway development project at Batu Gajah-Ipoh, Malaysia. In-situ testing results show that the subsurface soil comprises mainly of sand and silty sand through the investigated depth extended to 10 m. Groundwater is approximately 0.5 m below the ground surface. Evaluation of improvement was based on the results of pre- and post-improvement cone penetration test （CPT）. Interpretation software has been used to infer soil properties. Load test was conducted to estimate soil settlement. It is found that the technique succeeds in improving soil properties namely the relative density increases from 45% to 70%, the friction angle of soil is increased by an average of 3°, and the soil settlement is reduced by 50%： The technique succeeds in improving soil properties to approximately 5.0 m in depth depending on soil uniformity with depth.

Failure investigation on high velocity impact deformation of boron carbide(B_(4)C) reinforced fiber metal laminates of titanium/glass fiber reinforced polymer

High velocity ballistic impact deformation behaviour of Titanium/GFRP Fiber Metal Laminates(FML)has been explored.Both single and multiple projectiles impact conditions were considered.Ti/GFRP FML targets were fabricated with addition of 5%and 10%weight percentage of boron carbide(B_(4)C)particles.Mechanical properties of Ti/GFRP FML targets were determined as per ASTM standards.High velocity ballistic experiments were conducted using Armour Piercing Projectile(APP)of diameter 7.62 mm and velocity ranging between 350 and 450 m/s.Depth of penetration of the projectile into the target was measured.The deformation behaviour of Ti/GFRP targets with and without the presence of ceramic powder(B_(4)C)was investigated.“Ductile hole growth”failure mode was observed for pure GFRP target when subjected to single projectile impact whereas“plugging”failure mode was noted for Ti/GFRP targets.The presence of B_(4)C(5%by weight)particles has significantly improved the ballistic resistance of the Ti/GFRP FML target by offering frictional resistance to the projectile penetration.Further addition(10%by weight)of B_(4)C has reduced the ballistic performance due to agglomeration.None of the targets showed‘brittle cracking’or‘fragmentation’failures.When compared to the published results of Aluminium(Al 1100/GFRP and Al 6061/GFRP)FMLs,Ti/GFRP FML showed lesser DoP which increases its potential application to aerospace industry.

Investigation of normal,lateral,and oblique impact of microscale projectiles into unidirectional glass/epoxy composites

Spacesuits and spacecraft must endure high velocity impacts from micrometeoroids. This work considers the impact of 100 μm diameter projectiles into composite targets at velocities from 0.5 km/s to 2 km/s.This work begins by presenting an energy-based theoretical model relating depth of penetration(Do P)and impact force to impact velocity, characteristic time, and threshold velocity and force. Next, this work compares numerical simulations of normal impact on composites to the theoretical model. Numerical simulations are conducted with LS-DYNA and the well-known composite model, MAT-162. The numerical models consider unidirectional S2-glass fiber reinforced SC-15 epoxy composite laminates. The numerical model shows good correlation with the theoretical model. The numerical model also investigates lateral impact, parallel to the fiber direction, and oblique impact at angles from 30°to 82.5°.This work decomposes oblique impact into normal and lateral components, and compares them with normal and lateral impact results. The results show good correlation of the normal component of oblique results with the theoretical model. This numerical and theoretical study focuses on Do P, velocity, and penetration resistance force as functions of time. The theoretical model and numerical simulations are used to determine new Do P parameters: characteristic time of depth of penetration and threshold impact velocity. These models are a first step in developing the capability to predict Do P for oblique,microscale, high-speed impact on composite materials.

Simulation of Fragment Impact on Multi-Layer Targets Using Contact Method

Cased explosives generate highly energetic fragments as their casing breaks up. Due to the complexity of casing fragment related behavior such as embedment, perforation and ricochet, it may be insufficient to use equivalent triangular pressure loading in fragment impact simulations. This simplified method may over- or under-predict the target response. Recently, a procedure using contact techniques has been proposed to overcome such difficulties. It has been shown that the new method has the inherent capability in modeling the multi-piece and multi-hit fragment impact problems in a more realistic way. To investigate the applicability of the proposed method to simulations involving multi-layer penetration, the selected problems of fragment impact on multi-layer targets are described in this paper. It is demonstrated that this method is capable of predicting the complicated multi-layer structural response caused by fragment impact and penetration. Modeling procedures and some technical issues are also discussed.

Numerical simulation on the impact characteristics between rockfalls of different shapes and gravel cushions

The shape of rockfalls significantly affects the performance of the impact cushion,which is manifested by the difference in the impact force and the penetration depth of the rockfall during the collision.In this study,we built the collision numerical model between rockfalls and cushions based on the results from previous studies,and simulated the collision process of rockfalls with four different shapes(cylindrical,cuboid,spherical,and cubic)and different cushions.Essential parameters when rockfalls impact cushions are calculated,including the maximum impact forces on the surface and bottom of the cushions and the maximum penetration depth of the rockfall.The results showed that the maximum impact force on the surface and the bottom of the cushions varies with the rockfall shapes.The maximum impact force on the cushion surface caused by cylindrical rockfall is the smallest,followed by the cuboid rockfall,the cube rockfall,and the spherical rockfall.The maximum impact force at the cushion bottom also follows this trend.However,the penetration depth of cuboid rockfall is the smallest,followed by the cylindrical rockfall,the cubic rockfall,and the spherical rockfall.The results of this study provide more extensive theoretical support for rockfall disaster prevention using gravel cushions.

FIELD STUDIES OF SINGLE POINT IMPACT ON LIQUEFIABLE SOIL FOUNDATION OF HIGHWAY

A highway in the floodplain of the Abandoned Yellow River in the north of Jiangsu Province is recently remediated to reduce liquefaction potential using the dynamic compaction(DC)method of densification of in-place soils.Firstly,the liquefaction potential of the soil at the project site is analysed according to the code of seismic design.Then the in-situ single point impact tests are performed on the liquefiable soil.Settlement of crater,excess pore pressure,ground heave and lateral deformation under DC impact are measured and analyzed.Subsequently, the standard penetration test(SPT)and cone penetration test(CPT)are used for investigating the compaction effectiveness.At last,the improvement effect of DC is discussed according to the technical specification of dynamic consolidation to ground treatment.The investigation results indicate that the DC technique is an effective way for remediating liquefiable soil in highway engineering practice.