A non-phosgene route for the synthesis of hexamethylene-1,6-diisocyanate(HDI) was developed via catalytic decomposition of hexamethylene-1,6-dicarbamate(HDC) over Zn–Co bi-metallic supported ZSM-5 catalyst.The cataly...A non-phosgene route for the synthesis of hexamethylene-1,6-diisocyanate(HDI) was developed via catalytic decomposition of hexamethylene-1,6-dicarbamate(HDC) over Zn–Co bi-metallic supported ZSM-5 catalyst.The catalyst was characterized by FTIR and XRD analyses. Three solvents dioctyl sebacate(DOS), dibutyl sebacate(DBS) and 1-butyl-3-methylimidazolium tetrafluoroborate(BMIMBF_4) were investigated and compared; DOS gave better performance. The catalytic performances for thermal decomposition of HDC to HDI using DOS as solvent were then investigated, and the results showed that, under the optimized reaction conditions, i.e.,10 wt%concentration of HDC in DOS, 250 °C temperature, 60 min reaction time, 83.8% yield of HDI had been achieved over Zn–Co/ZSM-5. Decomposition of the intermediate hexamethylene-1-carbamate-6-isocyanate(HMI) over Zn–Co/ZSM-5 in DOS solvent was further studied and the results indicated that yield of HDI from HMI reached to 69.6%(98.6% HDI selectively) at 270 °C, which further increased the yield of the total HDI(HDI_(tol)) to as high as 95.0%. Recycling of catalyst showed that HDI and HMI yield slightly decreased, and by-product yield increased after the catalyst was reused for 4 times. At last possible reaction mechanism was proposed.展开更多
Currently, industrial production of isocyanates, or diisocyanates in particular, has been exclusively based on phosgene processes. Phosgene is extremely toxic and large amounts of corrosive HC1 are produced as a side ...Currently, industrial production of isocyanates, or diisocyanates in particular, has been exclusively based on phosgene processes. Phosgene is extremely toxic and large amounts of corrosive HC1 are produced as a side product. In the view of environment protection and society safety, development of non-phosgene processes for isocyanates production will be highly desired, and this should be one of the most important missions for green chemistry and catalysis. In this review, efforts for development of non-phosgene method for syntheses of isocyanates, i.e., catalytic syntheses of N-substituted carbamates from nitro- or amino-compounds with CO, dimethyl carbonate （DMC）, urea and even CO2 etc. as carbonyl sources, then thermal cracking of N-substituted carbamates to afford corresponding i socyanates, are summarized, and a brief prospect for non-phosgene syntheses of isocyanates is also addressed.展开更多
基金Supported by the National Natural Science Foundation of China(21476244,21406245)Transformational Technologies for Clean Energy and Demonstration,Strategic Priority Research Program of the Chinese Academy of Sciences,(XDA 21030600)the Youth Innovation Promotion Association CAS(2016046)
文摘A non-phosgene route for the synthesis of hexamethylene-1,6-diisocyanate(HDI) was developed via catalytic decomposition of hexamethylene-1,6-dicarbamate(HDC) over Zn–Co bi-metallic supported ZSM-5 catalyst.The catalyst was characterized by FTIR and XRD analyses. Three solvents dioctyl sebacate(DOS), dibutyl sebacate(DBS) and 1-butyl-3-methylimidazolium tetrafluoroborate(BMIMBF_4) were investigated and compared; DOS gave better performance. The catalytic performances for thermal decomposition of HDC to HDI using DOS as solvent were then investigated, and the results showed that, under the optimized reaction conditions, i.e.,10 wt%concentration of HDC in DOS, 250 °C temperature, 60 min reaction time, 83.8% yield of HDI had been achieved over Zn–Co/ZSM-5. Decomposition of the intermediate hexamethylene-1-carbamate-6-isocyanate(HMI) over Zn–Co/ZSM-5 in DOS solvent was further studied and the results indicated that yield of HDI from HMI reached to 69.6%(98.6% HDI selectively) at 270 °C, which further increased the yield of the total HDI(HDI_(tol)) to as high as 95.0%. Recycling of catalyst showed that HDI and HMI yield slightly decreased, and by-product yield increased after the catalyst was reused for 4 times. At last possible reaction mechanism was proposed.
基金This work was supported by the National Natural Science Foundation of China （No. 21173240）.
文摘Currently, industrial production of isocyanates, or diisocyanates in particular, has been exclusively based on phosgene processes. Phosgene is extremely toxic and large amounts of corrosive HC1 are produced as a side product. In the view of environment protection and society safety, development of non-phosgene processes for isocyanates production will be highly desired, and this should be one of the most important missions for green chemistry and catalysis. In this review, efforts for development of non-phosgene method for syntheses of isocyanates, i.e., catalytic syntheses of N-substituted carbamates from nitro- or amino-compounds with CO, dimethyl carbonate （DMC）, urea and even CO2 etc. as carbonyl sources, then thermal cracking of N-substituted carbamates to afford corresponding i socyanates, are summarized, and a brief prospect for non-phosgene syntheses of isocyanates is also addressed.
