Instrumented oscillographic study on impact toughness of an axle steel DZ2 with different tempering temperatures

Compared with the conventional Charpy impact test method,the oscillographic impact test can help in the behavioral analysis of materials during the fracture process.In this study,the trade-off relationship between the strength and toughness of a DZ2 axle steel at various tempering temperatures and the cause of the improvement in impact toughness was evaluated.The tempering process dramatically influenced carbide precipitation behavior,which resulted in different aspect ratios of carbides.Impact toughness improved along with the rise in tempering temperature mainly due to the increase in energy required in impact crack propagation.The characteristics of the impact crack propagation process were studied through a comprehensive analysis of stress distribution,oscilloscopic impact statistics,fracture morphology,and carbide morphology.The poor impact toughness of low-tempering-temperature specimens was attributed to the increased number of stress concentration points caused by carbide morphology in the small plastic zone during the propagation process,which resulted in a mixed distribution of brittle and ductile fractures on the fracture surface.

Numerical Simulation of Stress Field in Physical Tempering Process of Flat Soda Lime Silica Glass

Based on the analysis of different theory for glass tempering process,the“structural theory”with stress relaxation and structural relaxation effects was selected to investigate the tempering of flat glass quantificationally.The geometrical model with small size and non-homogeneous mesh were considered to build the finite element models according to the characteristics of stress field.The tempering process of flat glass with12 mm thickness was calculated with the verified finite element model.The transient and permanent stress of the central area,edge and corner end of the flat glass are obtained and analyzed.From the calculation results of basic case,the transient tensile stress at the upper surface of the central area,the center point of edge,the edge of edge,the edge of corner were 14.30,18.94,40.76 and 34.75 MPa,respectively.The transient tensile stress at these points were dangerous to promote the glass to break during the tempering.In addition,the point at the diagonal line of symmetry plane in the thickness direction,which is 14 mm from corner,has the maximum permanent tensile stress about 70.01 MPa in the flat glass after tempering.Thus,it is indicated that the corner is the weakest region in the tempered glass.

Effect of low-temperature tempering on the mechanical properties of cold-rolled martensitic steel

Cold-rolled martensitic steel is an important type of advanced high-strength steel for automobile production.With martensite as its primary microstructure constituent, martensitic steel possesses exceptional high strength despite its low alloy content.As the strength of cold-rolled martensitic steel increases, the martensite and carbon content also increases, leading to a decrease in bending properties and toughness.In this paper, the effect of various tempering parameters on the bending property and impact toughness of a quenched cold-rolled martensitic steel sheet was studied.It is found that after quenching, the ductility and impact toughness of the experimental steel are improved using low-temperature heat treatment.The optimal tempering conditions for ductility and toughness are analyzed.

Effect of quenching and tempering processes on properties and microstructure of G115 steel

The novel martensitic heat-resistant steel G115 was designed for thick-section boiler components of ultra-supercritical(USC) power plants at 630-650 ℃.The impact of the quenching and tempering processes on the properties and microstructure of G115 steel was explored.The samples that were quenched and tempered twice had a higher tensile strength at room temperature and 650 ℃,and the impact energy was significantly improved.The strength and impact energy increased in proportion to the increase in the first quenching temperature.The microstructure differences between the single and double quenched and tempered samples were examined using metallographic microscopy and scanning electron microscopy.The grain size of the double quenched and tempered samples was finer than that of the single quenched and tempered samples, and the tempered martensite lath is more visible, as are the carbides and other precipitates, which are finer and more uniformly distributed.As the first quenching temperature increased, the grains became coarser but more uniform.

Temperate Stutzerimonas Phage Encoding Toxin-Antitoxin System Genes Represents a Novel Genus

Stutzerimonas have been extensively studied due to their remarkable metabolic and physiological diversity.However,research on its phages is currently limited.In this study,we isolated a novel double-stranded DNA(dsDNA)phage,vB_SstM-PG1,from the marine environment that infects Stutzerimonas stutzeri G1.Its dsDNA genome is 37204 bp long with a G/C content of 64.14%and encodes 54 open reading frames.The phage possesses a tail packaging structure that is different from known Stutzerimonas stutzeri phages and exhibits structural protein characteristics similar to those of temperate phages.In addition,two genes of toxin-antitoxin system,including YdaS_antitoxin and HEPN_SAV_6107,were found in the vB_SstM-PG1 genome and play important roles in regulating host growth and metabolism.With phylogenetic tree and comparative genomic analysis,it has been determined that vB_SstM-PG1 is not closely related to any phages previously identified in the GenBank database.Instead,it has a connection with enigmatic,uncultured viruses.Specifically,the vB_SstM-PG1 virus exhibits an average nucleotide identity of over 70%with six uncultivated viruses identified in the IMG/VR v4 database.This significant finding has resulted in the identification of a novel viral genus known as Metabovirus.

Grouping tree species to estimate basal area increment in temperate multispecies forests in Durango,Mexico

Multispecies forests have received increased scientific attention,driven by the hypothesis that biodiversity improves ecological resilience.However,a greater species diversity presents challenges for forest management and research.Our study aims to develop basal area growth models for tree species cohorts.The analysis is based on a dataset of 423 permanent plots(2,500 m^(2))located in temperate forests in Durango,Mexico.First,we define tree species cohorts based on individual and neighborhood-based variables using a combination of principal component and cluster analyses.Then,we estimate the basal area increment of each cohort through the generalized additive model to describe the effect of tree size,competition,stand density and site quality.The principal component and cluster analyses assign a total of 37 tree species to eight cohorts that differed primarily with regard to the distribution of tree size and vertical position within the community.The generalized additive models provide satisfactory estimates of tree growth for the species cohorts,explaining between 19 and 53 percent of the total variation of basal area increment,and highlight the following results:i)most cohorts show a"rise-and-fall"effect of tree size on tree growth;ii)surprisingly,the competition index"basal area of larger trees"had showed a positive effect in four of the eight cohorts;iii)stand density had a negative effect on basal area increment,though the effect was minor in medium-and high-density stands,and iv)basal area growth was positively correlated with site quality except for an oak cohort.The developed species cohorts and growth models provide insight into their particular ecological features and growth patterns that may support the development of sustainable management strategies for temperate multispecies forests.

Self tempering effect of near eutectic Al-Si casting with different wall thickness solidified and cooled in permanent die

In order to study the self tempering effect on the solidification of Al-Si alloy, a setup was designed to conduct experiments. The characters of β phases in different thicknesses of Al-Si samples were investigated. The results show that the size distributions of β phases obey the logarithmic normal distribution. The Brinell hardness tests were also carried out. The tested hardness results show that the hardness distribution of the casting cooled in water is evener than that cooled in air, and its averaged value is higher than that cooled in air.

Stability of Ultra-fine Microstructures during Tempering

The stability of ultra-fine microstructure during tempering at 650 degreesC was investigated on a Nb-containing steel. The steel had undergone 5 passes controlled rolling, then was relaxed lair cooled) to 730 degreesC: and cooled in water. The evolution of microstructure was that, in early stage of tempering, no obvious change was detected by means of optical microscopy while dislocation cells were formed inside bainitic laths. With further tempering, bainitic laths started to coalesce in some regions. Finally, polygonal ferrite was formed while hardness decreased dramatically. Some samples taken from the same primary plate were reheated at 930 degreesC for 0.5 h followed by quenching into water before tempering. Despite their lower original hardness, the reheated samples softened Faster during tempering. Ferrite was quickly formed in the reheated samples. These results indicate that the evolution of microstructures towards equilibrium during tempering of the steel is mainly determined by whether dislocations are pinned rather than the dislocation density.

Precipitation behavior and martensite lath coarsening during tempering of T/P92 ferritic heat-resistant steel

Tempering is an important process for T/P92 ferritic heat-resistant steel from the viewpoint of microstructure control, as it facili- tates the formation of final tempered martensite under serving conditions. In this study, we have gained deeper insights on the mechanism underlying the microstructural evolution during tempering treatment, including the precipitation of carbides and the coarsening of martensite laths, as systematically analyzed by optical microscopy, transmission electron microscopy, and high-resolution transmission electron mi- croscopy. The chemical composition of the precipitates was analyzed using energy dispersive X-ray spectroscopy. Results indicate the for- mation of M3C （cementite） precipitates under normalized conditions. However, they tend to dissolve within a short time of tempering, owing to their low thermal stability. This phenomenon was substantiated by X-ray diffraction analysis. Besides, we could observe the precipitation of fine carbonitrides （MX） along the dislocations. The mechanism of carbon diffusion controlled growth of M23C6 can be expressed by the Zener＇s equation. The movement of Y-junctions was determined to be the fundamental mechanism underlying the martensite lath coarsening process. Vickers hardness was estimated to determine their mechanical properties. Based on the comprehensive analysis of both the micro- structural evolution and hardness variation, the process of tempering can be separated into three steps.

An Internal State Variable Model for the Low Temperature Tempering of Low Alloy Steels

An internal state variable (ISV) framework is used to predict the rate and degree of strain relaxation associated with the stage I, low temperature tempering of martensite. A single variable tracks the change in volume between the tempered an untempered structures. The rate at which this occurs is taken to be a function of martensite fraction, temperature, degree of tempering, and carbon concentration. Experimental dilatometty data is used to both fit and validate the model.

Tempering microstructure and mechanical properties of pipeline steel X80

The tempering microstructure and mechanical properties of X80 steel used for heating-bent pipe were analyzed. The results show that the microstructure of X80 steel tempered at 550 ℃ and 600 ℃ is bainitic ferrite (BF)+granular bainite (GB), and partial ferrite laths in BF merge and broaden. The interior sub-lath boundary of some GB begins to disappear due to merging, the M/A constituent (a mixture of martensite plus retained austenite) in GB is orbicular. At the two tempering temperatures the tested X80 steel shows a certain degree of tempering stability. After being tempered at 650 ℃, the microstructure of X80 steel is GB+quasi-polygonal ferrite(QF), and the original BF laths have merged to form smaller GB crystal grains. The reason is that the steel shows better match of strength and toughness. After being tempered at 700 ℃ , the microstructure of X80 steel is composed mainly of QF, which can improve the plasticity but decline severely the yield strength of X80, and the M/A constituent assembles and grows up at the grain boundary of QF, resulting in excellent lower low-temperature toughness of X80.

TEM observation of precipitation phase produced during tempering of steel AerMet100 and first principles calculations of phase evolution

The microstructure evolution law and the structure of precipitates produced during the tempering of steel AerMet100 based on TEM observation and the calibration of diffraction spot were revealed.The electronic structure and the stability of the MoxCr2-xC phase were calculated using the plane-wave pseudo-potential method on basis of density functional theory.TEM observations show that the precipitation phases Fe3C and Fe2-xCx(x=0.05～0.14) between martensite lath are produced at 425 and 480 ℃,respectively.The increase of tempering temperature or time can lead to the redissolution of both phases Fe3C and Fe2-xCx,and also lead to the precipitation of the phase Cr2C in martensite lath.The calculation results of formation energies and the density of state(DOS) demonstrate that in point of MoxCr2-xC structures formed during tempering,the early precipitation phase is Cr2C and finally later evolves into Mo2C phase with diffusing of incorporation of Mo atom into the Cr2C crystal cell,lattice,which can results in a energy decreases of the structure MoxCr2-xC phase with the increase of x.

Tempering stability of Fe–Cr–Mo–W–V hot forging die steels

The tempering stability of three Fe–Cr–Mo–W–V hot forging die steels(DM, H21, and H13) was investigated through hardness measurements and transmission electron microscopy(TEM) observations. Both dilatometer tests and TEM observations revealed that DM steel has a higher tempering stability than H21 and H13 steels because of its substantial amount of M_2C(M represents metallic element) carbide precipitations. The activation energies of the M_2C carbide precipitation processes in DM, H21, and H13 steels are 236.4, 212.0, and 228.9 kJ/mol, respectively. Furthermore, the results indicated that vanadium atoms both increase the activation energy and affect the evolution of M_2C carbides, resulting in gradual dissolution rather than over-aging during tempering.

Application of the Controllable Quenching Technology to the Quenching and tempering Workpieces

In order to obtain the desired mechanical properties of quenching and tempering workpieces, as well as reduce the cracking tendency and distortion, a program of controllable quenching was established. Furthermore, a computer-aided quenching system (CAQ) was also developed. The application samples of the CAQ system showed satisfactory results.

Research on the Numerical Simulation of the Tempering Process of Steel

In this paper, the kinetics and creeping behavior in the tempering of were experimentally investigated in detail with two kinds of large-forging steel. The martensitic and bainitic transformations were expressed as functions of the tempering parameter. The kinetics of phase transformation of the retained austenite was described by the Avrami equation. Based on the elastoplastic-creeping theory, the constitutive relations for steel tempering process were obtained, and an FEM code was developed. The program was verified with the tempering process of a cylindrical specimen, and the quenching-tempering process of a turbine rotator was analyzed.

Study on stable and meta-stable carbides in a high speed steel for rollers during tempering processes

A high speed steel （HSS） was studied for rollers in this work. The steel was quenched at 1150℃ and tempered at 520℃. The phase structures of the steel were determined by X-ray diffraction （XRD）, and the hardness of specimens was measured. The volume fraction of carbides was counted by Image-Pro Plus software. The typical microstructures were observed by field emission scanning electron microscope （FESEM）. Stable and meta-stable carbides were deduced by removing the existing phases one by one in the Fe-C equilibrium calculation. It is found that the precipitated carbides are bulk-like MC, long stripe-like M2C, fishbone-like M6C, and daisy-like M7C3 during the tempering process. The stable carbides are MC and M6C, but the meta-stable ones are M2C, M7C3, and M3C.

Overaging Phenomenon of Fe-2% Mn-Sb-Ce Structural Steels during Tempering

The temper embrittlement of Fe-2%Mn-Sb-Ce structure steels was studied by measurements of the ductile-brittle transition temperature and observations by AES and SEM of the fracture surface of isothermally embrittle steel. It shows that Sb and Mn can produce non-equilibrium co-segregation to grain boundaries and bring about the temper embrittlement of Fe-2%Mn-Sb-Ce structure steels. Cerium may reduce the temper embrittlement of the steels and the segregation of cerium to grain boundaries may play an important part in reducing the temper embrittlement of the steels.

Mathematical Model for Tempering Time Effect on Quenched Steel Based on Hollomon Parameter

Through the differentiating and integrating process, a mathematical model for tempering time effect on quenched steel was derived based on the attribute of state function and the general equation of Hollomon parameter, which correlates the tempering hardness with the tempering time at different tempering temperature. Using the established model, the linear relationship between the tempering hardness and the tempering time in logarithm was proved theoretically, and the tempering hardness for various tempering time was reduced to the measurement and calculation of a hardness experiment tempered for 1 h at different tempering temperatures. Moreover, the hardness of steel 42CrMo and T8Mn tempered for various times at 200-600℃ was calculated using this method. The predicted results are in good agreement with those of the available experiments.

Effect of tempering temperature on microstructure and mechanical properties of high boron white cast iron

The effect of different tempering temperatures on the microstructure and mechanical properties of airquenched high boron white cast iron was studied.The results indicate that the high boron white cast iron comprises dendritic matrix and inter-dendritic M 2 B boride;and the matrix comprises martensite and pearlite.After quenching in the air,the matrix is changed into lath martensite;but only 1-μm-size second phase exists in the matrix.After tempering,another second phase of several tens of nanometers is found in the matrix,and the size and quantity increase with an increase in tempering temperature.The two kinds of second precipitation phase with different sizes in the matrix have the same chemical formula,but their forming stages are different.The precipitation phase with larger size forms during the austenitizing process,while the precipitation phase with smaller size forms during the tempering process.When tempered at different temperatures after quenching,the hardness decreases with an increase in the tempering temperature,but it increases a little at 450 ℃ due to the precipitation strengthening effect of the second phase,and it decreases greatly due to the martensite decomposition above 450 ℃.The impact toughness increases a little when tempered below 300 ℃,but it then decreases continuously owing to the increase in size and quantity of the secondary precipitate above 300 ℃.Considered comprehensively,the optimum tempering temperature is suggested at 300 ℃ to obtain a good combination of hardness and toughness.

Research into Grinding Hardening of Microalloyed Non-quenched and Tempered Steel

Grinding hardening is a new technology of hardening steel piece surfaces with grinding heat generated in the grinding process instead of with a high or medium frequency induction heating method,which can effectively integrate grinding and surface hardening. Experimental studies were carried out on grinding hardening of non-quenched and tempered steel. Through grinding experiments with variable depths of cut and feeding rate,the variation in the depth of the hardening layer was studied and the microstructure of the hardening zone of the test pieces was subsequently ana-lyzed. In the end,the hardening effect of non-quenched and tempered steel was compared with that of 40Cr steel,which revealed the superiority of non-quenched and tempered steel in grinding hardening technology.