Modeling and Multi-objective Optimization of Refinery Hydrogen Network

The demand of hydrogen in oil refinery is increasing as market forces and environmental legislation, so hydrogen network management is becoming increasingly important in refineries. Most studies focused on single-objective optimization problem for the hydrogen network, but few account for the multi-objective optimization problem. This paper presents a novel approach for modeling and multi-objective optimization for hydrogen network in refineries. An improved multi-objective optimization model is proposed based on the concept of superstructure. The optimization includes minimization of operating cost and minimization of investment cost of equipment. The proposed methodology for the multi-objective optimization of hydrogen network takes into account flow rate constraints, pressure constraints, purity constraints, impurity constraints, payback period, etc. The method considers all the feasible connections and subjects this to mixed-integer nonlinear programming （MINLP）. A deterministic optimization method is applied to solve this multi-objective optimization problem. Finally, a real case study is intro-duced to illustrate the applicability of the approach.

Study on Multi-stream Heat Exchanger Network Synthesis with Parallel Genetic/Simulated Annealing Algorithm

The multi-stream heat exchanger network synthesis (HENS) problem can be formulated as a mixed integer nonlinear programming model according to Yee et al. Its nonconvexity nature leads to existence of more than one optimum and computational difficulty for traditional algorithms to find the global optimum. Compared with deterministic algorithms, evolutionary computation provides a promising approach to tackle this problem. In this paper, a mathematical model of multi-stream heat exchangers network synthesis problem is setup. Different from the assumption of isothermal mixing of stream splits and thus linearity constraints of Yee et al., non-isothermal mixing is supported. As a consequence, nonlinear constraints are resulted and nonconvexity of the objective function is added. To solve the mathematical model, an algorithm named GA/SA (parallel genetic/simulated annealing algorithm) is detailed for application to the multi-stream heat exchanger network synthesis problem. The performance of the proposed approach is demonstrated with three examples and the obtained solutions indicate the presented approach is effective for multi-stream HENS.

Simulated Annealing Approach to the Optimal Synthesis of Distillation Column with Intermediate Heat Exchangers

This article presents a simulated annealing-based approach to the optimal synthesis of distillation column considering intermediate heat exchangers arrangements. T-he number of intermediate condensers and/or intermediate reboilers, the placement locations, the.operating pressure of column, and the heat duties of intermediate heat exchangers are treated as optimization variables. A novel coding procedure making use of an integer number series is proposed to represent and manipulate the structure of system and a stage-to-stage method is used for column design and cost calculation. With the representation procedure, the synthesis problem is formulated as a mixed integer nonlinear programming （MINLP） problem, which can then be solved with an improved simulated annealing algorithm. Two examples are illustrated to show the effectiveness of the suggested approach.

Multi-objective modeling and optimization for scheduling of cracking furnace systems

Cracking furnace is the core device for ethylene production. In practice, multiple ethylene furnaces are usually run in parallel. The scheduling of the entire cracking furnace system has great significance when multiple feeds are simultaneously processed in multiple cracking furnaces with the changing of operating cost and yield of product. In this paper, given the requirements of both profit and energy saving in actual production process, a multi-objective optimization model contains two objectives, maximizing the average benefits and minimizing the average coking amount was proposed. The model can be abstracted as a multi-objective mixed integer non- linear programming problem. Considering the mixed integer decision variables of this multi-objective problem, an improved hybrid encoding non-dominated sorting genetic algorithm with mixed discrete variables （MDNSGA-II） is used to solve the Pareto optimal front of this model, the algorithm adopted crossover and muta- tion strategy with multi-operators, which overcomes the deficiency that normal genetic algorithm cannot handle the optimization problem with mixed variables. Finally, using an ethylene plant with multiple cracking furnaces as an example to illustrate the effectiveness of the scheduling results by comparing the optimization results of multi-objective and single objective model.

Hierarchical On-line Scheduling of Multiproduct Batch Plants with a Combined Approach of Mathematical Programming and Genetic Algorithm

In this contribution we present an online scheduling algorithm for a real world multiproduct batch plant. The overall mixed integer nonlinear programming (MINLP) problem is hierarchically structured into a mixed integer linear programming (MILP) problem first and then a reduced dimensional MINLP problem, which are optimized by mathematical programming (MP) and genetic algorithm (GA) respectively. The basis idea relies on combining MP with GA to exploit their complementary capacity. The key features of the hierarchical model are explained and illustrated with some real world cases from the multiproduct batch plants.

Synthesis of refrigeration system based on generalized disjunctive programming model

Refrigeration system holds an important role in process industries. The optimal synthesis cannot only reduce the energy consumption, but also save the production costs. In this study, a general methodology is developed for the optimal design of refrigeration cycle and heat exchanger network(HEN) simultaneously. Taking the heat integration between the external heat sources/sinks and the refrigeration cycle into consideration, a superstructure with sub-coolers is developed. Through defining logical variables that indicate the relative temperature positions of refrigerant streams after sub-coolers, the synthesis is formulated as a Generalized Disjunctive Programming(GDP) problem based on LP transshipment model, with the target of minimizing the total compressor shaft work in the refrigeration system. The GDP model is then reformulated as a Mixed Integer Nonlinear Programming(MINLP) problem with the aid of binary variables and Big-M Constraint Method. The efficacy of the process synthesis model is demonstrated by a case study of ethylene refrigeration system. The result shows that the optimization can significantly reduce the exergy loss as well as the total compression shaft work.

Modeling and optimization methods of integrated production planning for steel plate mill with flexible customization

With diversified requirements and varying manufacturing environments, the optimal production planning for a steel mill becomes more flexible and complicated. The flexibility provides operators with auxiliary requirements through an implementable integrated production planning. In this paper, a mixed-integer nonlinear programming(MINLP) model is proposed for the optimal planning that incorporates various manufacturing constraints and flexibility in a steel plate mill. Furthermore, two solution strategies are developed to overcome the weakness in solving the MINLP problem directly. The first one is to transform the original MINLP formulation to an approximate mixed integer linear programming using a classic linearization method. The second one is to decompose the original model using a branch-and-bound based iterative method. Computational experiments on various instances are presented in terms of the effectiveness and applicability. The result shows that the second method performs better in computational efforts and solution accuracy.

Modeling and optimization for oil well production scheduling

In this paper,an oil well production scheduling problem for the light load oil well during petroleum field exploitation was studied.The oil well production scheduling was to determine the turn on/off status and oil flow rates of the wells in a given oil reservoir,subject to a number of constraints such as minimum up/down time limits and well grouping.The problem was formulated as a mixed integer nonlinear programming model that minimized the total production operating cost and start-up cost.Due to the NP-hardness of the problem,an improved particle swarm optimization(PSO) algorithm with a new velocity updating formula was developed to solve the problem approximately.Computational experiments on randomly generated instances were carried out to evaluate the performance of the model and the algorithm's effectiveness.Compared with the commercial solver CPLEX,the improved PSO can obtain high-quality schedules within a much shorter running time for all the instances.

Component reallocation and system replacement maintenance based on availability and cost in series systems

Component reallocation(CR)is receiving increasing attention in many engineering systems with functionally interchangeable and unbalanced degradation components.This paper studies a CR and system replacement maintenance policy of series repairable systems,which undergoes minimal repairs for each emergency failure of components,and considers constant downtime and cost of minimal repair,CR and system replacement.Two binary mixed integer nonlinear programming models are respectively established to determine the assignment of CR,and the uptime right before CR and system replacement with the objective of minimizing the system average maintenance cost and maximizing the system availability.Further,we derive the optimal uptime right before system replacement with maximization of the system availability,and then give the relationship between the system availability and the component failure rate.Finally,numerical examples show that the CR and system replacement maintenance policy can effectively reduce the system average maintenance cost and improve the system availability,and further give the sensitivity analysis and insights of the CR and system replacement maintenance policy.

Decision-making model for risk management of cascade hydropower stations

In a medium-term electricity market,in order to reduce the risks of price and inflow uncertainties, the cascade hydropower stations may use the options contract with electricity supply companies. A profit-based model for risk management of cascade hydropower stations in the medium-term electricity market is presented. The objective function is profit maximization of cascade hydropower stations. In order to avoid the risks of price and inflow uncertainties, two different risk-aversion constraints: a minimum profit constraint and a minimum conditional value-at-risk, are introduced in the model. In addition, the model takes into account technology constraints of the generating units, which includes reservoir flow balance, reservoir capacity limits, water discharge constraints, etc. The model is formulated as a mixed integer nonlinear programming problem. Because the search space of the solution is very large, a genetic algorithm is used to deal with the problem.

Optimal integration of solar home systems and appliance scheduling for residential homes under severe national load shedding

In developing countries like South Africa,users experienced more than 1030 hours of load shedding outages in just the first half of 2023 due to inadequate power supply from the national grid.Residential homes that cannot afford to take actions to mitigate the challenges of load shedding are severely inconvenienced as they have to reschedule their demand involuntarily.This study presents optimal strategies to guide households in determining suitable scheduling and sizing solutions for solar home systems to mitigate the inconvenience experienced by residents due to load shedding.To start with,we predict the load shedding stages that are used as input for the optimal strategies by using the K-Nearest Neighbour(KNN)algorithm.Based on an accurate forecast of the future load shedding patterns,we formulate the residents’inconvenience and the loss of power supply probability during load shedding as the objective function.When solving the multi-objective optimisation problem,four different strategies to fight against load shedding are identified,namely(1)optimal home appliance scheduling(HAS)under load shedding;(2)optimal HAS supported by solar panels;(3)optimal HAS supported by batteries,and(4)optimal HAS supported by the solar home system with both solar panels and batteries.Among these strategies,appliance scheduling with an optimally sized 9.6 kWh battery and a 2.74 kWp panel array of five 550 Wp panels,eliminates the loss of power supply probability and reduces the inconvenience by 92%when tested under the South African load shedding cases in 2023.