Combination Method of Principal Component Analysis and Support Vector Machine for On-line Process Monitoring and Fault Diagnosis

On-line monitoring and fault diagnosis of chemical process is extremely important for operation safety and product quality. Principal component analysis (PCA) has been widely used in multivariate statistical process monitoring for its ability to reduce processes dimensions. PCA and other statistical techniques, however, have difficulties in differentiating faults correctly in complex chemical process. Support vector machine (SVM) is a novel approach based on statistical learning theory, which has emerged for feature identification and classification. In this paper, an integrated method is applied for process monitoring and fault diagnosis, which combines PCA for fault feature extraction and multiple SVMs for identification of different fault sources. This approach is verified and illustrated on the Tennessee Eastman benchmark process as a case study. Results show that the proposed PCA-SVMs method has good diagnosis capability and overall diagnosis correctness rate.

Nonlinear online process monitoring and fault diagnosis of condenser based on kernel PCA plus FDA

A novel online process monitoring and fault diagnosis method of condenser based on kernel principle component analysis （KPCA） and Fisher discriminant analysis （FDA） is presented. The basic idea of this method is： First map data from the original space into high-dimensional feature space via nonlinear kernel function and then extract optimal feature vector and discriminant vector in feature space and calculate the Euclidean distance between feature vectors to perform process monitoring. Similar degree between the present discriminant vector and optimal discriminant vector of fault in historical dataset is used for diagnosis. The proposed method can effectively capture the nonlinear relationship among process variables. Simulating results of the turbo generator＇s fault data set prove that the proposed method is effective.

On-line Batch Process Monitoring and Diagnosing Based on Fisher Discriminant Analysis

A new on-line batch process monitoring and diagnosing approach based on Fisher discriminant analysis （FDA） was proposed. This method does not need to predict the future observations of variables, so it is more sensitive to fault detection and stronger implement for monitoring. In order to improve the monitoring performance, the variables trajectories of batch process are separated into several blocks. The key to the proposed approach for on-line monitoring is to calculate the distance of block data that project to low-dimension Fisher space between new batch and reference batch. Comparing the distance with the predefine threshold, it can be considered whether the batch process is normal or abnormal. Fault diagnosis is performed based on the weights in fault direction calculated by FDA. The proposed method was applied to the simulation model of fed-batch penicillin fermentation and the resuits were compared with those obtained using MPCA. The simulation results clearly show that the on-line monitoring method based on FDA is more efficient than the MPCA.

Exploring impedance spectrum for lithium-ion batteries diagnosis and prognosis:A comprehensive review

Lithium-ion batteries have extensive usage in various energy storage needs,owing to their notable benefits of high energy density and long lifespan.The monitoring of battery states and failure identification are indispensable for guaranteeing the secure and optimal functionality of the batteries.The impedance spectrum has garnered growing interest due to its ability to provide a valuable understanding of material characteristics and electrochemical processes.To inspire further progress in the investigation and application of the battery impedance spectrum,this paper provides a comprehensive review of the determination and utilization of the impedance spectrum.The sources of impedance inaccuracies are systematically analyzed in terms of frequency response characteristics.The applicability of utilizing diverse impedance features for the diagnosis and prognosis of batteries is further elaborated.Finally,challenges and prospects for future research are discussed.

Development and Application of On-Line Corrosion Monitoring Device for Condenser Tube

This paper introduces the development and industrial application of an on-line corrosion monitoring device for condenser tubes. Corrosion sensors are made up of representative condenser tubes chosen by eddy current test, which enable the monitoring result to be consistent with the corrosion of actual condenser tubes. Localized corrosion rate of condenser tubes can be measured indirectly by a galvanic couple made up of tube segments with and without pits. Using this technology, corrosion problems can be found in time and accurately, and anticorrosive measures be made more economic and effective. Applications in two power plants showed the corrosion measurements are fast and accurate.

Dynamic Vision-Based Machinery Fault Diagnosis With Cross-Modality Feature Alignment

Intelligent machinery fault diagnosis methods have been popularly and successfully developed in the past decades,and the vibration acceleration data collected by contact accelerometers have been widely investigated.In many industrial scenarios,contactless sensors are more preferred.The event camera is an emerging bio-inspired technology for vision sensing,which asynchronously records per-pixel brightness change polarity with high temporal resolution and low latency.It offers a promising tool for contactless machine vibration sensing and fault diagnosis.However,the dynamic vision-based methods suffer from variations of practical factors such as camera position,machine operating condition,etc.Furthermore,as a new sensing technology,the labeled dynamic vision data are limited,which generally cannot cover a wide range of machine fault modes.Aiming at these challenges,a novel dynamic vision-based machinery fault diagnosis method is proposed in this paper.It is motivated to explore the abundant vibration acceleration data for enhancing the dynamic vision-based model performance.A crossmodality feature alignment method is thus proposed with deep adversarial neural networks to achieve fault diagnosis knowledge transfer.An event erasing method is further proposed for improving model robustness against variations.The proposed method can effectively identify unseen fault mode with dynamic vision data.Experiments on two rotating machine monitoring datasets are carried out for validations,and the results suggest the proposed method is promising for generalized contactless machinery fault diagnosis.

Pathogenesis, diagnosis, and treatment of epilepsy: electromagnetic stimulation-mediated neuromodulation therapy and new technologies

Epilepsy is a severe,relapsing,and multifactorial neurological disorder.Studies regarding the accurate diagnosis,prognosis,and in-depth pathogenesis are crucial for the precise and effective treatment of epilepsy.The pathogenesis of epilepsy is complex and involves alterations in variables such as gene expression,protein expression,ion channel activity,energy metabolites,and gut microbiota composition.Satisfactory results are lacking for conventional treatments for epilepsy.Surgical resection of lesions,drug therapy,and non-drug interventions are mainly used in clinical practice to treat pain associated with epilepsy.Non-pharmacological treatments,such as a ketogenic diet,gene therapy for nerve regeneration,and neural regulation,are currently areas of research focus.This review provides a comprehensive overview of the pathogenesis,diagnostic methods,and treatments of epilepsy.It also elaborates on the theoretical basis,treatment modes,and effects of invasive nerve stimulation in neurotherapy,including percutaneous vagus nerve stimulation,deep brain electrical stimulation,repetitive nerve electrical stimulation,in addition to non-invasive transcranial magnetic stimulation and transcranial direct current stimulation.Numerous studies have shown that electromagnetic stimulation-mediated neuromodulation therapy can markedly improve neurological function and reduce the frequency of epileptic seizures.Additionally,many new technologies for the diagnosis and treatment of epilepsy are being explored.However,current research is mainly focused on analyzing patients’clinical manifestations and exploring relevant diagnostic and treatment methods to study the pathogenesis at a molecular level,which has led to a lack of consensus regarding the mechanisms related to the disease.

On-Line Monitoring of Cutting Tool Fracture & Wear

A technique of detecting cutting tool fracture and ultimate wear by si- multaneously monitoring both the spindle motor current and cutting process related acoustic emission(AE)in the cutting process is reported.The technique can detect breakage of drills having diameter over 0.8mm,turning cutter crack of area over 0.2mm,and the ultimate wear.The principle,system construction,experimental method and result of the technique are discussed.The ratio of success in detection approaches 96% or higher.

MPDP: A Probabilistic Architecture for Microservice Performance Diagnosis and Prediction

In recent years,container-based cloud virtualization solutions have emerged to mitigate the performance gap between non-virtualized and virtualized physical resources.However,there is a noticeable absence of techniques for predicting microservice performance in current research,which impacts cloud service users’ability to determine when to provision or de-provision microservices.Predicting microservice performance poses challenges due to overheads associated with actions such as variations in processing time caused by resource contention,which potentially leads to user confusion.In this paper,we propose,develop,and validate a probabilistic architecture named Microservice Performance Diagnosis and Prediction(MPDP).MPDP considers various factors such as response time,throughput,CPU usage,and othermetrics to dynamicallymodel interactions betweenmicroservice performance indicators for diagnosis and prediction.Using experimental data fromourmonitoring tool,stakeholders can build various networks for probabilistic analysis ofmicroservice performance diagnosis and prediction and estimate the best microservice resource combination for a given Quality of Service(QoS)level.We generated a dataset of microservices with 2726 records across four benchmarks including CPU,memory,response time,and throughput to demonstrate the efficacy of the proposed MPDP architecture.We validate MPDP and demonstrate its capability to predict microservice performance.We compared various Bayesian networks such as the Noisy-OR Network(NOR),Naive Bayes Network(NBN),and Complex Bayesian Network(CBN),achieving an overall accuracy rate of 89.98%when using CBN.

Fault diagnosis method of link control system for gravitational wave detection

To maintain the stability of the inter-satellite link for gravitational wave detection,an intelligent learning monitoring and fast warning method of the inter-satellite link control system failure is proposed.Different from the traditional fault diagnosis optimization algorithms,the fault intelligent learning method pro-posed in this paper is able to quickly identify the faults of inter-satellite link control system despite the existence of strong cou-pling nonlinearity.By constructing a two-layer learning network,the method enables efficient joint diagnosis of fault areas and fault parameters.The simulation results show that the average identification time of the system fault area and fault parameters is 0.27 s,and the fault diagnosis efficiency is improved by 99.8%compared with the traditional algorithm.

Industrial LAN for Vibration Monitoring and Fault Diagnosis of Turbo-Generator

The unique of using industrial LAN based on field bus to construct the system of vibration monitoring and fault diagnosis is introduced. The LAN topology, client/server architecture, database and designing of application software for vibration monitoring and fault diagnosis are involved. How to apply industrial LAN to the vibration monitoring and fault diagnosis of turbo generator is discussed, and a scheme of how to construct the industrial LAN for vibration monitoring and fault diagnosis of turbo generator is presented.

Technical Analysis of Safety Monitoring and Evaluation of Existing Bridge Structures

Bridge structure safety monitoring and assessment has been a great concern for the government and the public,and bridge structure safety monitoring and assessment technology has also developed rapidly over the years.Its goal is to equip relevant organizations and professionals with a deep understanding of the principles and practical applications of these technologies.By doing so,it seeks to facilitate the effective implementation of safety monitoring and assessment practices in bridge management.Ultimately,the aim is to foster the constructive development of road and bridge construction and operational management at a broader level.

Comprehensive Overview on Computational Intelligence Techniques for Machinery Condition Monitoring and Fault Diagnosis

Computational intelligence is one of the most powerful data processing tools to solve complex nonlinear problems, and thus plays a significant role in intelligent fault diagnosis and prediction. However, only few com- prehensive reviews have summarized the ongoing efforts of computational intelligence in machinery condition moni- toring and fault diagnosis. The recent research and devel- opment of computational intelligence techniques in fault diagnosis, prediction and optimal sensor placement are reviewed. The advantages and limitations of computational intelligence techniques in practical applications are dis- cussed. The characteristics of different algorithms are compared, and application situations of these methods are summarized. Computational intelligence methods need to be further studied in deep understanding algorithm mech- anism, improving algorithm efficiency and enhancing engineering application. This review may be considered as a useful guidance for researchers in selecting a suit- able method for a specific situation and pointing out potential research directions.

Fault diagnosis and analysis of main sea water pump based on vibration monitoring in offshore oil field

The main sea water pump is the key equipment for the floating production storage and offloading （FPSO）. Affected by some factors such as hull deformation, sea water corrosion, rigid base and pipeline stress, the vibration value of main sea water pump in the horizontal direction is abnormally high and malfunctions usually happen. Therefore, it is essential to make fault diagnosis of main sea water pump, By conventional off-line monitoring and vibration amplitude spectrum analysis, the fault cycle is found and the alarm value and stop value of equipment are set, which is helpful to equipment maintenance and accident prevention.

Challenges and Opportunities of AI-Enabled Monitoring, Diagnosis & Prognosis: A Review

Prognostics and Health Management(PHM),including monitoring,diagnosis,prognosis,and health management,occupies an increasingly important position in reducing costly breakdowns and avoiding catastrophic accidents in modern industry.With the development of artificial intelligence(AI),especially deep learning(DL)approaches,the application of AI-enabled methods to monitor,diagnose and predict potential equipment malfunctions has gone through tremendous progress with verified success in both academia and industry.However,there is still a gap to cover monitoring,diagnosis,and prognosis based on AI-enabled methods,simultaneously,and the importance of an open source community,including open source datasets and codes,has not been fully emphasized.To fill this gap,this paper provides a systematic overview of the current development,common technologies,open source datasets,codes,and challenges of AI-enabled PHM methods from three aspects of monitoring,diagnosis,and prognosis.

Performance Monitoring and Diagnosis of Multivariable Model Predictive Control Using Statistical Analysis

A statistic-based benchmark was proposed for performance assessment and monitoring of model predic- tive control; the benchmark was straightforward and achievable by recording a set of output data only when the control performance was good according to the user’s selection. Principal component model was built and an auto- regressive moving average filter was identified to monitor the performance; an improved T2 statistic was selected as the performance monitor index. When performance changes were detected, diagnosis was done by model validation using recursive analysis and generalized likelihood ratio (GLR) method. This distinguished the fact that the per- formance change was due to plant model mismatch or due to disturbance term. Simulation was done about a heavy oil fractionator system and good results were obtained. The diagnosis result was helpful for the operator to improve the system performance.

On-line Monitoring for Phosphorus Removal Process and Bacterial Community in Sequencing Batch Reactor

For efficient energy consumption and control of effluent quality, the cycle duration for a sequencing batch reactor (SBR) needs to be adjusted by real-time control according to the characteristics and loading of waste-water. In this study, an on-line information system for phosphorus removal processes was established. Based on the analysis for four systems with different ecological community structures and two operation modes, anaerobic-aerobic process and anaerobic-anaerobic process, the characteristic patterns of oxidation-reduction potential (ORP) and pH were related to phosphorous dynamics in the anaerobic, anoxic and aerobic phases, for determination of the end of phosphorous removal. In the operation mode of anaerobic-aerobic process, the pH profile in the anaerobic phase was used to estimate the relative amount of phosphorous accumulating organisms (PAOs) and glycogen accumulat-ing organisms (GAOs), which is beneficial to early detection of ecology community shifts. The on-line sensor val-ues of pH and ORP may be used as the parameters to adjust the duration for phosphorous removal and community shifts to cope with influent variations and maintain appropriate operation conditions.

Monitoring and Fault Diagnosis for Batch Process Based on Feature Extract in Fisher Subspace

Multivariate statistical process control methods have been widely used in biochemical industries. Batch process is usually monitored by the method of multi-way principal component analysis (MPCA). In this article, a new batch process monitoring and fault diagnosis method based on feature extract in Fisher subspace is proposed.The feature vector and the feature direction are extracted by projecting the high-dimension process data onto the low-dimension Fisher space. The similarity of feature vector between the current and the reference batch is calculated for on-line process monitoring and the contribution plot of weights in feature direction is calculated for fault diagnosis. The approach overcomes the need for estimating or tilling in the unknown portion of the process variables trajectories from the current time to the end of the batch. Simulation results on the benchmark model of penicillin fermentation process can demonstrate that in comparison to the MPCA method, the proposed method is more accurate and efficient for process monitoring and fault diagnosis.

Research on Remote Monitoring and Fault Diagnosis Technology of Numerical Control Machine

Based on the internet technology,it has become possible to complete remote monitoring and fault diagnosis for the numerical control machine.In order to capture the micro-shock signal induced by the incipient fault on the rotating parts,the reso- nance demodulation technology is utilized in the system.As a subsystem of the remote monitoring system,the embedded data acquisi- tion instrument not only integrates the demodulation board but also complete the collection and preprocess of monitoring data from different machines.Furthermore,through connecting to the internet,the data can be transferred to the remote diagnosis center and data reading and writing function can be finished in the database.At the same time,the problem of the IP address floating in the dial-up of web server is solved by the dynamic DNS technology.Finally,the remote diagnosis software developed on the Lab VIEW platform can analyze the monitoring data from manufacturing field.The research results have indicated that the equipment status can be monitored by the system effectively.

Fault diagnosis and process monitoring using a statistical pattern framework based on a self-organizing map

A multivariate method for fault diagnosis and process monitoring is proposed. This technique is based on a statistical pattern(SP) framework integrated with a self-organizing map(SOM). An SP-based SOM is used as a classifier to distinguish various states on the output map, which can visually monitor abnormal states. A case study of the Tennessee Eastman(TE) process is presented to demonstrate the fault diagnosis and process monitoring performance of the proposed method. Results show that the SP-based SOM method is a visual tool for real-time monitoring and fault diagnosis that can be used in complex chemical processes.Compared with other SOM-based methods, the proposed method can more efficiently monitor and diagnose faults.