On-line non-intrusive particle size measurement of pulverised fuel through digital imaging

This paper presents the basic principles of particle size measurement and latest industrial results recorded using an innovative optical instrumentation system designed to measure the size distribution of particles in a pneumatic suspension.The system is non-intrusive and cost-effective.A low-cost CCD camera is used to capture images of the particulate flow field,which is illuminated by a low-cost pulsed laser sheet generator.The particle size distribution is then determined by processing the particle images through the use of novel processing algorithms.Experimental results obtained in the past on a small scale particle flow test rig have demonstrated that the system is capable of measuring the size distribution of pneumatically conveyed particles with an accuracy of a few percent.For the present paper results obtained when testing the system at a 4 MW industrial test facility are presented.Comparisons are made with both off-line reference data achieved through sieving and on-line laser diffraction data recorded using an intrusive,extractive,Malvern Instruments system.In general there is good agreement between results when considering the characteristics and limitations of the individual methodologies.The novel imaging system shows itself to be rugged,practical and useful under genuine industrial conditions.

Extended wet sieving method for determination of complete particle size distribution of general soils

The traditional standard wet sieving method uses steel sieves with aperture?0.063 mm and can only determine the particle size distribution(PSD)of gravel and sand in general soil.This paper extends the traditional method and presents an extended wet sieving method.The extended method uses both the steel sieves and the nylon filter cloth sieves.The apertures of the cloth sieves are smaller than 0.063 mm and equal 0.048 mm,0.038 mm,0.014 mm,0.012 mm,0.0063 mm,0.004 mm,0.003 mm,0.002 mm,and 0.001 mm,respectively.The extended method uses five steps to separate the general soil into many material sub-groups of gravel,sand,silt and clay with known particle size ranges.The complete PSD of the general soil is then calculated from the dry masses of the individual material sub-groups.The extended method is demonstrated with a general soil of completely decomposed granite(CDG)in Hong Kong,China.The silt and clay materials with different particle size ranges are further examined,checked and verified using stereomicroscopic observation,physical and chemical property tests.The results further confirm the correctness of the extended wet sieving method.

Pelleting and particle size reduction of corn increase net energy and digestibility of fiber,protein,and fat in corn-soybean meal diets fed to group-housed pigs

Background Reduction of the particle size of corn increases energy digestibility and concentrations of digestible and metabolizable energy.Pelleting may also reduce particle size of grain,but it is not known if there are interactions between particle size reduction and pelleting.The objective of this experiment was to test the hypothesis that particle size reduction and pelleting,separately or in combination,increase N balance,apparent total tract digestibility(ATTD)of fiber and fat,and net energy(NE)in corn-soybean meal diets fed to group-housed pigs.Methods Six corn-soybean meal-based diets were used in a 3×2 factorial design with 3 particle sizes of corn(i.e.,700,500,or 300μm)and 2 diet forms(i.e.,meal or pelleted).Pigs were allowed ad libitum access to feed and water.Twenty-four castrated male pigs(initial weight:29.52 kg;standard diviation:1.40)were allotted to the 6 diets using a 6×6 Latin square design with 6 calorimeter chambers(i.e.,4 pigs/chamber)and 6 periods.Oxygen consumption and CO_(2)and CH_(4)productions were measured during fed and fasting states and fecal and urine samples were collected.Results Regardless of particle size of corn,the ATTD of gross energy(GE),N,and acid-hydrolyzed ether extract(AEE),and the concentration of NE were greater(P<0.05)in pelleted diets than in meal diets.Regardless of diet form,the ATTD of GE,N,and AEE,and the concentration of NE were increased(linear;P<0.05)by reducing the particle size of corn,but the increase was greater in meal diets than in pelleted diets(interaction;P<0.05).Conclusions Both pelleting and reduction of corn particle size increased nutrient digestibility and NE,but increases were greater in meal diets than in pelleted diets.

High-Volume Mineral Admixtures Cement: The Effects of Particle Size Distribution

The effects of high-volume slag-fly ash cement with different particle sizes on hydration degree,microstructure and mechanical properties were systematically studied,by means of laser particle size(DLS),X-ray diffraction (XRD),comprehensive thermal analysis (TG-DTA),scanning electron microscopy(SEM) and mechanical properties tests.The results show that suitable particle size distribution of cementitious material has significantly promoting effects on hydration reaction rate and mechanical properties.Compared with slag without further grinding,the slag after ball milling for 4 h has an obvious improvement in reactivity,which also provides a faster hydration rate and higher compressive strength for the cementitious material.When the slag milled for 1 and 4 h is mixed at a mass ratio of 2:1 (i e,slag with D_(50) of 7.4μm and average size of 9.9μm,and slag with D_(50) value of 2.6μm and average size of 5.3μm),and a certain amount of fly ash is added in,the most obvious improvement of compressive strength of cement is achieved.

Particle size characterization and sources of sediments in the Uzhumqin sand dunes

Sediment constitutes the fundamental basis for forming and evolving aeolian geomorphology.The characteristics of sediment particle size offer insights into the development and evolution of sandy terrain,making their study critical to understanding aeolian geomorphology and sand control.In this study,we combined high-density collection of surface sediments in the Uzhumqin sand dunes and GIS spatial analysis to analyze the particle size parameters and changes in the spatial distribution of surface sediments in this region.In addition,we used an end-member analysis to identify the potential sources of the sediments.The results showed that surface sediments in the Uzhumqin sand dunes had distinct spatial distributions.Medium and coarse grain sands dominated the sediments in the dunes,and the mean grain size and the sorting coefficient generally increased along the prevailing wind direction,with high values in individual areas related to factors such as material sources and vegetation cover.Skewness was strongly influenced by factors such as landform change and human activity,and spatial variability became more complex.Kurtosis and the soil fractal dimension showed generally decreasing trends along the prevailing wind direction.With dune fixation,the contents of clay and powder particles in the soil increased;the mean particle size,the sorting coefficient,and the fractal dimension of the soil gradually increased,and the skewness and kurtosis gradually decreased.The end-member analysis results indicated the existence of five end-members(EM)in the dune sediments.EM 1 was a mixed component of wind-deposited fine sands and nearby fluvial sediments.EM 2 was the main component of sediments in the study area and was the result of sorting lake sediments by wind action and by the local topography.EM 3 may be a product of river flood deposition.EM 4 and EM 5 had coarser grain sizes.EM 4 was a lake-phase sediment product influenced by topographic and vegetation cover factors,and EM 5 was primarily a river and lake sediment product modified by weathering.The sediment particle size results from the study area indicate that the sediment in the sandy region is generally coarse due to multiple factors,including topography,climate,hydrology,and human activity.Sandy material in the study area originated from nearby,with very little sand being transported from long distances.

Optical Modeling of Sea Salt Aerosols Using in situ Measured Size Distributions and the Impact of Larger Size Particles

Sea salt aerosols play a critical role in regulating the global climate through their interactions with solar radiation.The size distribution of these particles is crucial in determining their bulk optical properties.In this study,we analyzed in situ measured size distributions of sea salt aerosols from four field campaigns and used multi-mode lognormal size distributions to fit the data.We employed super-spheroids and coated super-spheroids to account for the particles’non-sphericity,inhomogeneity,and hysteresis effect during the deliquescence and crystallization processes.To compute the singlescattering properties of sea salt aerosols,we used the state-of-the-art invariant imbedding T-matrix method,which allows us to obtain accurate optical properties for sea salt aerosols with a maximum volume-equivalent diameter of 12μm at a wavelength of 532 nm.Our results demonstrated that the particle models developed in this study were successful in replicating both the measured depolarization and lidar ratios at various relative humidity(RH)levels.Importantly,we observed that large-size particles with diameters larger than 4μm had a substantial impact on the optical properties of sea salt aerosols,which has not been accounted for in previous studies.Specifically,excluding particles with diameters larger than 4μm led to underestimating the scattering and backscattering coefficients by 27%−38%and 43%−60%,respectively,for the ACE-Asia field campaign.Additionally,the depolarization ratios were underestimated by 0.15 within the 50%−70%RH range.These findings emphasize the necessity of considering large particle sizes for optical modeling of sea salt aerosols.

Threshold friction velocity influenced by soil particle size within the Columbia Plateau, northwestern United States

Wind erosion is a geomorphic process in arid and semi-arid areas and has substantial implications for regional climate and desertification.In the Columbia Plateau of northwestern United States,the emissions from fine particles of loessial soils often contribute to the exceedance of inhalable particulate matter(PM)with an aerodynamic diameter of 10μm or less(PM10)according to the air quality standards.However,little is known about the threshold friction velocity(TFV)for particles of different sizes that comprise these soils.In this study,soil samples of two representative soil types(Warden sandy loam and Ritzville silt loam)collected from the Columbia Plateau were sieved to seven particle size fractions,and an experiment was then conducted to determine the relationship between TFV and particle size fraction.The results revealed that soil particle size significantly affected the initiation of soil movement and TFV;TFV ranged 0.304-0.844 and 0.249-0.739 m/s for different particle size fractions of Ritzville silt loam and Warden sandy loam,respectively.PM10 and total suspended particulates(TSP)emissions from a bed of 63-90μm soil particles were markedly higher for Warden sandy loam than for Ritzville silt loam.Together with the lower TFV of Warden sandy loam,dust emissions from fine particles(<100μm in diameter)of Warden sandy loam thus may be a main contributor to dust in the region's atmosphere,since the PM10 emissions from the soil erosion surfaces and its ensuing suspension within the atmosphere constitute an essential process of soil erosion in the Columbia Plateau.Developing and implementing strategic land management practices on sandy loam soils is therefore necessary to control dust emissions in the Columbia Plateau.

Particle size spatial distribution in landslide dams

The particle composition and spatial distribution of landslide-induced dam bodies are critical geotechnical parameters for studying the hazards of dam-break floods.However,current research often neglects the influence of the initial particle composition and spatial distribution of the landslide on the particle composition and spatial distribution of the landslide dam.This study investigated the impact of initial particle size distribution,volume,and sliding length on the energy and velocity changes of characteristic particles during the sliding process and the spatial distribution of particle sizes in the landslide dam body.Numerical simulations and physical models were employed to examine the effects of sequential gradient arrangements(where particle sizes decrease from top to bottom)and four other different initial particle arrangements on the energy and velocity changes of particles and the spatial distribution of particle sizes in the dam body.The study reveals the characteristics of translational and rotational energy of different particles and the laws of mechanical energy conversion,obtaining the spatial distribution patterns of particle sizes in landslide-induced dams.The results show that under the sequential gradient arrangement,the energy dissipation of the landslide movement is lower,with larger particles mainly distributed at the distal end and smaller particles at the proximal end of the landslide dam.In contrast,under the reverse gradient arrangement,the energy dissipation of the landslide movement is higher,and the distribution pattern of the dam particles is opposite to that of the sequential gradient arrangement.For the other arrangement modes,the spatial distribution of dam particles falls between the aforementioned two.There is a positive correlation between particle size and translational kinetic energy within the particle flow during the landslide process,and rotational motion increases energy dissipation.Under constant slope conditions,sliding length does not affect the movement pattern of the particle flow or the spatial distribution of particles in the dam body.The findings of this study provide a scientific basis for the accurate simulation and prediction of dam-break flood processes.

Simulation of fixed-bed adsorption process considering particle size distribution

The distribution of adsorbent particle sizes typically has a significant impact on adsorption performance.Most fixed-bed adsorption studies adopt the assumption of average particle size to simplify the adsorption model,but this does not eliminate the deviation between experiments and simulations caused by particle size distribution in practice.In this study,the population balance equation(PBE)and fixed-bed adsorption kinetics model were combined to simulate the adsorption process in a fixed-bed reactor,modeling the distribution of adsorbate uptake over time on adsorbent particles of different sizes.We integrated and optimized the PBE and fixed-bed mass transfer model in the algorithm,and the resulting combined model adopts a variable time step size,which can achieve a balance between computational efficiency and error while ensuring computational convergence.By slicing the model in the spatial dimension,multiple sets of PBE can be calculated in parallel,improving computational efficiency.The adsorption process of single-component and multi-component CO_(2)/CH_(4)/N_(2)on 4A zeolite without binder was simulated,and the influence of adsorbent particle size distribution was analyzed.Simulation results show that the assumption of average adsorbent particle size,which was commonly made in published work,will underestimate the time required for adsorbates to break through the fixed bed compared with the assumption of uniform adsorbent particle size.This model helps to consider the impact of adsorbent particle size distribution on the adsorption process,thereby improving the prediction accuracy of adsorbent performance.

Microfluidic preparation of surfactant-free ultrafine DAAF with tunable particle size for insensitive initiator explosives

High purity and ultrafine DAAF(u-DAAF)is an emerging insensitive charge in initiators.Although there are many ways to obtain u-DAAF,developing a preparation method with stable operation,accurate control,good quality consistency,equipment miniaturization,and minimum manpower is an inevitable requirement to adapt to the current social technology development trend.Here reported is the microfluidic preparation of u-DAAF with tunable particle size by a passive swirling microreactor.Under the guidance of recrystallization growth kinetics and mixing behavior of fluids in the swirling microreactor,the key parameters(liquid flow rate,explosive concentration and crystallization temperature)were screened and optimized through screening experiments.Under the condition that no surfactant is added and only experimental parameters are controlled,the particle size of recrystallized DAAF can be adjusted from 98 nm to 785 nm,and the corresponding specific surface area is 8.45 m^(2)·g^(-1)to 1.33 m^(2)·g^(-1).In addition,the preparation method has good batch stability,high yield(90.8%-92.6%)and high purity(99.0%-99.4%),indicating a high practical application potential.Electric explosion derived flyer initiation tests demonstrate that the u-DAAF shows an initiation sensitivity much lower than that of the raw DAAF,and comparable to that of the refined DAAF by conventional spraying crystallization method.This study provides an efficient method to fabricate u-DAAF with narrow particle size distribution and high reproducibility as well as a theoretical reference for fabrication of other ultrafine explosives.

Effects of temperature, particle size, and air humidity on sensibility of typical high-energetic explosives

The production and utilization of high-energetic explosives often pose a range of safety hazards,with sensitivity being a key factor in evaluating these risks.To investigate how temperature,particle size,and air humidity affect the responsiveness of commonly used high-energetic explosives,a series of BAM(Bundesanstalt für Materialforschung und-prüfung)impact and friction sensitivity tests were carried out to determine the critical impact energy and critical load pressure of four representative high-energetic explosives(RDX,HMX,PETN and CL-20)under different temperatures,particle sizes,and air humidity conditions.The experimental findings facilitated an examination of temperature and particle size affecting the sensitivity of high-energetic explosives,along with an assessment of the influence of air humidity on sensitivity testing.The results clearly indicate that high-energetic explosives display a substantial decline in critical reaction energy when subjected to micrometre-sized particles and an air humidity level of 45%at a temperature of 90℃.Furthermore,it was noted that the critical reaction energy of high-energetic explosives diminishes with an increase in temperature within 25℃−90℃.In the same vein,as the particle sizes of high-energetic explosives increase,so does the critical reaction energy for micrometre-sized particles.High air humidity significantly affects the sensitivity testing of high-energetic explosives,emphasizing the importance of refraining from conducting sensitivity tests in such conditions.

Arc erosion behaviors of AgSnO_2 contact materials prepared with different SnO_2 particle sizes

To clarify the effect of SnO2 particle size on the arc erosion behavior of AgSnO2 contact material, Ag?4%SnO2 (mass fraction) contact materials with different sizes of SnO2 particles were fabricated by powder metallurgy. The microstructure of Ag?4%SnO2 contact materials was characterized, and the relative density, hardness and electrical conductivity were measured. The arc erosion of Ag?4%SnO2 contact materials was tested, the arc duration and mass loss before and after arc erosion were determined, the surface morphologies and compositions of Ag?4%SnO2 contact materials after arc erosion were characterized, and the arc erosion mechanism of AgSnO2 contact materials was discussed. The results show that fine SnO2 particle is beneficial for the improvement of the relative density and hardness, but decreases the electrical conductivity. With the decrease of SnO2 particle size, Ag?4%SnO2contact material presents shorter arc duration, less mass loss, larger erosion area and shallower arc erosion pits.

Effects of particle size and particle interactions on scheelite flotation

Effects of size distribution (particle size and content of fine fraction (<10μm)) on scheelite flotation were studied using flotation tests and theoretical calculations. The results show that particle size influences the scheelite recovery and the performance of combined reagents. The scheelite recovery is lowered by adding fine particles (<10μm) into the pulp containing coarse particles. Extended DLVO (EDLVO) theory confirms that the fine fractions (<10μm) could interface with the coarse fractions. The interaction energy and fluid forces are relative to the particle size, which might explain why the fine fractions influence the scheelite flotation. The highest recovery of scheelite using combined reagents as collector and optimum ratio of combined reagents were determined by scheelite particle size and reagent performance. However, the optimum adding order was only determined by reagent performance, which has nothing to do with particle size.

Effect of CuO particle size on synthesis temperature and microstructure of Al_2O_(3p)-Al composites from Al-CuO system

Al2O3p-Al composites were synthesized using an in-situ reaction in the 80%Al-20%CuO （mass fraction） system. The effects of the CuO particle size on the synthesis temperature and microstructure of the composites were investigated by various methods. The results indicate that the CuO particle size has a significant effect on the temperature at which the complete reaction in the Al-CuO system occurs：the temperature is 200 ℃ lower in the Al-CuO system containing CuO particles with sizes less than 6μm than that containing CuO particles with sizes less than 100μm. The interfacial bonding between Al2O3 particles and Al is not complete when the temperature is below a critical value. The morphology of the Al2O3 particles varies from ribbon-like shape to near spherical shape when the temperature is above a critical value. These two critical temperatures are affected by the particle size of CuO, and the critical temperature of the sample containing CuO particles with sizes less than 6μm is 100 ℃ lower than that of the sample containing CuO particles with sizes less than 100μm.

Measuring particle size distribution and total number in the activation chamber of desulfurization system by PIV

Application of particle image velocity (PIV) techniques for measuringparticle size distribution and total number in an activation chamber of desulfurization system isintroduced. Watersheld algorithm is used to choose the suitable initial gray level threshold whichis used to change the gray level images taken by PIV to black and white ones, then every particle inan image is isolated totally. For every isolating particle, its contour is tracked by the edgeenhancement filter function and kept by Freeman s chain code. Based on a set of particle s chincode, its size and size distribution are calculated and sorted. Finally, the experimental data ofcalcium particles and water drops, separately injected into the activation chamber, and the erroranalysis of data are given out.

In-Situ Measuring the Particle Mean Size and Dust Concentration by Near-Forward Small Angle Light Scattering

This paper presents a method of measuring the particle mean size and dust concentration by small angle near forward light scattering optics and the extinction theory. Its theory is based on Fraunhofer diffraction theory which is the approximation of Mie scattering within the forward Fraunhofer diffraction lobe, and Rosin Rammler function is introduced to describe the particle size distribution in two phase flow in advance. Compared with the values by the sample weight method, the measurement results have a reasonable agreement. The present work has demonstrated that this method will be probably used to monitor the parameters of two phase flow.

Effect of proteins,polysaccharides,and particle sizes on sludge dewaterability

Four batch experiments of hydrolysis and acidification were carried out to investigate the distributions of proteins （PN） and polysaccharides （PS） in the sludge, the PN/PS ratio, the particle sizes, and their relationship with sludge dewaterability （as determined by capillary suction time, CST）. The sludge flocs were stratified through centrifugation- and ultrasound-based method into four fractions： （1） slime, （2） loosely bound extracellular polymeric substances （LB-EPS）, （3） tightly bound EPS （TB-EPS）, and （4） pellet. The results showed that PN was mainly partitioned in the pellet （80.7%） and TB-EPS （9.6%） fractions, while PS distributed evenly in the four fractions. During hydrolysis and acidification, PN was transferred from the pellet and TB-EPS fractions to the slime fraction, but PS had no significant transfer trends. The mean particle sizes of the sludge flocs decreased with hydrolysis and acidification. The pH had a more significant influence on the dewaterability of sludge flocs than temperature. Sludge dewaterability during hydrolysis and acidification processes greatly deteriorated from 9.7 s at raw sludge to 340-450 s under alkaline conditions. However, it was just slightly increased under acidic conditions. Further investigation suggested that CST was affected by soluble PN, soluble PN/PS, and particle sizes of sludge flocs, but was affected slightly by total PN, PS, or PN/PS in the whole sludge flocs and other fractions （except slime）.

Effect of particle size on the microstructure and thermal conductivity of Al/diamond composites prepared by spark plasma sintering

Spark plasma sintering （SPS） was used to fabricate Al/diamond composites. The influence of diamond particle size on the microstructure and thermal conductivity （TC） of composites was investigated by combining experimental results with model prediction. The results show that both composites with 40 pan particles and 70 μm particles exhibit high density and good TC, and the composite with 70 μm particles indicates an excellent TC of 325 W.m^-1.K^-1. Their TCs lay between the theoretical estimated bounds. In contrast, the composite with 100 lain particles demonstrates low density as well as poor TC due to its high porosity and weak interfacial bonding. Its TC is even considerably less than the lower bound of the predicted value. Using larger diamond particles can further enhance thermal conductive performance only based on the premise that highly dense composites of strong interfacial bonding can be obtained.

Influences of Temperature and Coal Particle Size on the Flash Pyrolysis of Coal in a Fast-entrained Bed

The experiments on the flash pyrolysis of a lignite were carried out in a fast-entrained bed reactor as a basic study on a so-called ＇ coal topping process＇. The investigation focused on the effects of pyrolysis temperature and coal particle size on the product distribution and composition. The experimental results show that an increase in the pyrolysis temperature results in a higher yield of gaseous products while a larger particle size leads to a decrease of the liquid yield. An optimum temperature for the liquid yield was found to be 650℃. A certain amount of phenol groups was found in the liquid products, which may be used to produce high-valued fine chemicals. The FTIR analyses of the coal and chars show that aliphatic structures in the chars are gradually replaced by aromatic structures with the increasing of pyrolysis temperature and coal particle size. The results of this study provide fundamental data and optimal conditions to maximize light oils yields for the coal topping process.

Effects of fumaric acid supplementation on methane production and rumen fermentation in goats fed diets varying in forage and concentrate particle size

Background: In rumen fermentation, fumaric acid(FA) could competitively utilize hydrogen with methanogenesis to enhance propionate production and suppress methane emission, but both effects were diet-dependent. This study aimed to explore the effects of FA supplementation on methanogenesis and rumen fermentation in goats fed diets varying in forage and concentrate particle size.Methods: Four rumen-cannulated goats were used in a 4 × 4 Latin square design with a 2 × 2 factorial arrangement of treatments: low or high ratio of forage particle size: concentrate particle size(Fps:Cps), without or with FA supplementation(24 g/d). Fps:Cps was higher in the diet with chopped alfalfa hay plus ground corn than in that with ground alfalfa hay plus crushed corn.Results: Both increasing dietary Fps:Cps and FA supplementation shifted ruminal volatile fatty acid(VFA) patterns toward more propionate and less acetate in goats. An interaction between dietary Fps:Cps and FA supplementation was observed for the ratio of acetate to propionate(A:P), which was more predominant when FA was supplemented in the low-Fps:Cps diet. Methane production was reduced by FA, and the reduction was larger in the low-Fps:Cps diet(31.72%) than in the high-Fps:Cps diet(17.91%). Fumaric acid decreased ruminal total VFA concentration and increased ruminal p H. No difference was found in ruminal DM degradation of concentrate or alfalfa hay by dietary Fps:Cps or FA. Goats presented a lower ruminal methanogen abundance with FA supplementation and a higher B. fibrisolvens abundance with high dietary Fps:Cps.Conclusions: Adjusting dietary Fps:Cps is an alternative dietary model for studying diet-dependent effects without changing dietary chemical composition. Fumaric acid supplementation in the low-Fps:Cps diet showed greater responses in methane mitigation and propionate increase.