By the optimum theory, a new cutting analytical method of the membrane structure is developed. The B-spline curve is applied to make smooth the boundary of the membrane strip. By this method, the cutting accuracy is i...By the optimum theory, a new cutting analytical method of the membrane structure is developed. The B-spline curve is applied to make smooth the boundary of the membrane strip. By this method, the cutting accuracy is improved. Finally, a cutting analysis example of a tension membrane structure is given.展开更多
In high-speed cutting, natural thermocouple, artificial thermocouple and infrared radiation temperature measurement are usually adopted for measuring cutting temperature, but these methods have difficulty in measuring...In high-speed cutting, natural thermocouple, artificial thermocouple and infrared radiation temperature measurement are usually adopted for measuring cutting temperature, but these methods have difficulty in measuring transient temperature accurately of cutting area on account of low response speed and limited cutting condition. In this paper, NiCr/NiSi thin-film thermocouples（TFTCs） are fabricated according to temperature characteristic of cutting area in high-speed cutting by means of advanced twinned microwave electro cyclotron resonance（MW-ECR） plasma source enhanced radio frequency（RF） reaction non-balance magnetron sputtering technique, and can be used for transient cutting temperature measurement. The time constants of the TFTCs with different thermo-junction film width are measured at four kinds of sampling frequency by using Ultra-CFR short pulsed laser system that established. One-dimensional unsteady heat conduction model is constructed and the dynamic performance is analyzed theoretically. It can be seen from the analysis results that the NiCr/NiSi TFTCs are suitable for measuring transient temperature which varies quickly, the response speed of TFTCs can be obviously improved by reducing the thickness of thin-film, and the area of thermo-junction has little influence on dynamic response time. The dynamic calibration experiments are made on the constructed dynamic calibration system, and the experimental results confirm that sampling frequency should be larger than 50 kHz in dynamic measurement for stable response time, and the shortest response time is 0.042 ms. Measurement methods and devices of cutting heat and cutting temperature measurement are developed and improved by this research, which provide practical methods and instruments in monitoring cutting heat and cutting temperature for research and production in high-speed machining.展开更多
The cutting force under a slanting cutter is discussed.It is not only related to the sheet to be cut and the slanting cutter height,but also to the shape of the cutter.It is from this point of view that the question o...The cutting force under a slanting cutter is discussed.It is not only related to the sheet to be cut and the slanting cutter height,but also to the shape of the cutter.It is from this point of view that the question of optimizing the cutter for slanting knife cutting operation is addressed.Then the general differential equations for the optimum cutter are obtained,and analytic solutions for the workpiece,the contour of which consists of straight lines and arcs,are obtained.A method for solving the general equations is also presented.The cutting force and breaking noise will be minimized for a given slanting cutter height and workpiece if the optimum cutter is employed.展开更多
This paper describes a new method for simulation of the cross section shape of log. The self-developed MQK3102 log shape recognizing machine was used to acquire the finite discrete sampling points on the cross section...This paper describes a new method for simulation of the cross section shape of log. The self-developed MQK3102 log shape recognizing machine was used to acquire the finite discrete sampling points on the cross section of log and those points were fitted with the quadratic B-spline parametric curve. This method can clearly stimulate the real shape of the log cross section and is characterized by limited sampling points and high speed computing. The computed result of the previous curve does not affect the next one, which may avoid the graphic distortion caused by the accumulative error. The method can be used to simulate the whole body shape of log approximately by sampling the cross sections along the length direction of log, thus providing a reference model for optimum saw cutting of log.展开更多
文摘By the optimum theory, a new cutting analytical method of the membrane structure is developed. The B-spline curve is applied to make smooth the boundary of the membrane strip. By this method, the cutting accuracy is improved. Finally, a cutting analysis example of a tension membrane structure is given.
基金supported by National Natural Science Foundation of China(Grant No.50775210)Liaoning Provincial Natural Science Foundation of China(Grant No.20062143)Liaoning Provincial Universities Science and Technology Program of China(Grant No.05L023)
文摘In high-speed cutting, natural thermocouple, artificial thermocouple and infrared radiation temperature measurement are usually adopted for measuring cutting temperature, but these methods have difficulty in measuring transient temperature accurately of cutting area on account of low response speed and limited cutting condition. In this paper, NiCr/NiSi thin-film thermocouples（TFTCs） are fabricated according to temperature characteristic of cutting area in high-speed cutting by means of advanced twinned microwave electro cyclotron resonance（MW-ECR） plasma source enhanced radio frequency（RF） reaction non-balance magnetron sputtering technique, and can be used for transient cutting temperature measurement. The time constants of the TFTCs with different thermo-junction film width are measured at four kinds of sampling frequency by using Ultra-CFR short pulsed laser system that established. One-dimensional unsteady heat conduction model is constructed and the dynamic performance is analyzed theoretically. It can be seen from the analysis results that the NiCr/NiSi TFTCs are suitable for measuring transient temperature which varies quickly, the response speed of TFTCs can be obviously improved by reducing the thickness of thin-film, and the area of thermo-junction has little influence on dynamic response time. The dynamic calibration experiments are made on the constructed dynamic calibration system, and the experimental results confirm that sampling frequency should be larger than 50 kHz in dynamic measurement for stable response time, and the shortest response time is 0.042 ms. Measurement methods and devices of cutting heat and cutting temperature measurement are developed and improved by this research, which provide practical methods and instruments in monitoring cutting heat and cutting temperature for research and production in high-speed machining.
文摘The cutting force under a slanting cutter is discussed.It is not only related to the sheet to be cut and the slanting cutter height,but also to the shape of the cutter.It is from this point of view that the question of optimizing the cutter for slanting knife cutting operation is addressed.Then the general differential equations for the optimum cutter are obtained,and analytic solutions for the workpiece,the contour of which consists of straight lines and arcs,are obtained.A method for solving the general equations is also presented.The cutting force and breaking noise will be minimized for a given slanting cutter height and workpiece if the optimum cutter is employed.
基金The research is supported by Project of National Natural Science Foundation of China(30571455)and National "948" Project(2005-4-62)
文摘This paper describes a new method for simulation of the cross section shape of log. The self-developed MQK3102 log shape recognizing machine was used to acquire the finite discrete sampling points on the cross section of log and those points were fitted with the quadratic B-spline parametric curve. This method can clearly stimulate the real shape of the log cross section and is characterized by limited sampling points and high speed computing. The computed result of the previous curve does not affect the next one, which may avoid the graphic distortion caused by the accumulative error. The method can be used to simulate the whole body shape of log approximately by sampling the cross sections along the length direction of log, thus providing a reference model for optimum saw cutting of log.
