Using deep neural networks coupled with principal component analysis for ore production forecasting at open-pit mines

Ore production is usually affected by multiple influencing inputs at open-pit mines.Nevertheless,the complex nonlinear relationships between these inputs and ore production remain unclear.This becomes even more challenging when training data(e.g.truck haulage information and weather conditions)are massive.In machine learning(ML)algorithms,deep neural network(DNN)is a superior method for processing nonlinear and massive data by adjusting the amount of neurons and hidden layers.This study adopted DNN to forecast ore production using truck haulage information and weather conditions at open-pit mines as training data.Before the prediction models were built,principal component analysis(PCA)was employed to reduce the data dimensionality and eliminate the multicollinearity among highly correlated input variables.To verify the superiority of DNN,three ANNs containing only one hidden layer and six traditional ML models were established as benchmark models.The DNN model with multiple hidden layers performed better than the ANN models with a single hidden layer.The DNN model outperformed the extensively applied benchmark models in predicting ore production.This can provide engineers and researchers with an accurate method to forecast ore production,which helps make sound budgetary decisions and mine planning at open-pit mines.

Solution to the Horizontal Crossing Problem of Transportation System at Key Points in Open-Pit Mines

In order to reduce the horizontal crossing transportation problems between coal trucks and stripping trucks,large and small vehicles,and transport trucks and belt conveyors at key points of open pit mine in production,the separate transportation mode of underpass bridge and overpass steel trestle is proposed to optimize the open pit development transportation system,so as to solve the practical problems that the horizontal cross of transport vehicles causes vehicle blockage,affects production schedule and production safety.The results show that the horizontal crossing road can be changed into a separate type of overpass steel trestle,which can realize the classified transportation of large and small vehicles,reduce the traffic density,make vehicles with different functions go their own way,eliminate the hidden danger of traffic accidents,and improve the production efficiency.

Evaluation of Driver-Induced Human Errors in Smart Construction Tower Crane Operations Based on DEMATEL-ISM-MICMAC

With the advent of Industry 4.0, smart construction sites have seen significant development in China. However, accidents involving digitized tower cranes continue to be a persistent issue. Among the contributing factors, human unsafe behavior stands out as a primary cause for these incidents. This study aims to assess the human reliability of tower crane operations on smart construction sites. To proactively enhance safety measures, the research employs text mining techniques (TF-IDF-Truncated SVD-Complement NB) to identify patterns of human errors among tower crane operators. Building upon the SHEL model, the study categorizes behavioral factors affecting human reliability in the man-machine interface, leading to the establishment of the Performance Shaping Factors (PSFs) system. Furthermore, the research constructs an error impact indicator system for the intelligent construction site tower crane operator interface. Using the DEMATEL method, it analyzes the significance of various factors influencing human errors in tower crane operations. Additionally, the ISM-MICMAC method is applied to unveil the hierarchical relationships and driving-dependent connections among these influencing factors. The findings indicate that personal state, operating procedures, and physical environment directly impact human errors, while personal capability, technological environment, and one fundamental organizational management factor contribute indirectly. .

Hydrogeochemical Characterization of Groundwater from Fissured Aquifers in the Angovia Mine Operating Permit Area (Central-West Côte d’Ivoire)

The main objective of this study is to determine the hydrogeochemical specificities of the groundwater of the Angovia mine operating permit, located in the Yaouré mountains in the center-west of Côte d’Ivoire. To do so, descriptive and multivariate statistical analysis methods with the SOM (Self Organizing Maps) algorithm were applied to the physicochemical parameters of 17 boreholes using the calcite (ISC) and dolomite (ISD) saturation indices. The results obtained have shown that the groundwater in the Angovia mine operating permit area has an average temperature of 27.52°C (long rainy season) and 27.87&degC (long dry season) and has an average pH of 7.09 ± 0.35 during the main rainy season and 7.32 ± 0.35 during the main dry season. They are mineralized with an average electrical conductivity of 505.98 ± 302.85 μS/cm during the long rainy season and with 450.33 ± 233.74 μS/cm as average during the long dry season. The main phenomena at the origin of groundwater mineralization are water residence time, oxidation-reduction and surface inflow. The study of the relative age of the water shows that the groundwater in the Angovia mine operating permit area is mainly undersaturated with respect to calcite and dolomite. They are therefore very old in the aquifer with a slow circulation speed during the long rainy season and the long dry season.

Prediction of face advance rate and determination of the operation efficiency in retreat longwall mining panel using rock engineering system

A new approach for prediction of face advance rete (FAR) prior to mining operation and determination of the operation efficiency after mining operation in retreat longwall mining panel is presented based upon the concepts of rock engineering system (RES). For this purpose, six longwall panels considered in Parvadeh-I coal mine. Seven major effective parameters on FAR was selected including coal mine roof rating, gas propagation, safety factor of longwall face, ratio of joint spacing to cutting depth at longwall face, longwall face inclination, panel width, floor rock mass rating. To performance evaluation of the presented model, the relationship between the average vulnerability indexes of advance operation with FAR was determined in considered panels with coefficient of determination (R2) equal to 0.884 that indicate relatively acceptable correlation and compatibility. Investigations of the research indicated that it is possible to determine the actual operation efficiency under fair conditions by a RES-based model. The inevitable reduction of FAR for each longwall panel was determined by presented model that the difference amount between the maximum possible practical face advance rate (FARmpp) and recorded actual face advance rate (FARa) indicate the operation efficiency. Applied approach in this paper can be used to prediction of FAR in retreat longwall mining panel for same conditions that can have many benefits, including better and more accurate planning for the sales market and mine operation. Also, presented method in this paper can be applied as a useful tool to determination of actual operation efficiency for other sections and extraction methods in coal mines.

Surface subsidence due to underground mining operation under weak geological condition in Indonesia

Subsidence analysis and prediction with measured data have been conducted and applied to local strata and mining conditions worldwide. Underground coal mines chose the most suitable analysis and prediction method for them. However, there was no study based on the measured data of subsidence induced by underground mining operation in Indonesia. This paper describes the condition of underground coal mine in Indonesia and then discusses the subsidence behavior due to longwall mining operation based on measured data in Balikpapan coal-bearing formation in Indonesia.

Cognitive work analysis to comprehend operations and organizations in the mining industry

Complex industrial systems, including mining, have a prominent challenge in understanding the interrelationship among the cognitive processes, working environment and available equipment. The concept of cognitive work analysis(CWA) transcends the traditional analytic methods of evaluating human tasks solely based on perceptual and physical traits, and rather implements the notions of behavioral and cognitive awareness indispensable for the intricacy of modern technology. In the last few decades, academic and industrial settings employ this type of analysis to set a suitable standard for a system's safety feasibility, and as a result reduce human-based errors. This research paper analyzes current CWA methods and proposes a five-level quantification model portraying the overall cognitive quality of a mining operation.

STUDY ON PRODUCTION SYSTEM OPERATION REGULARITY OF FULLY MECHANIZED SUBLEVEL CAVING MINING AND SEQUENTIAL OPERATION

According to a lot of practical data in Liujialiang Mine and reliability theory and result of computer simulation, operation regularity of fully mechanized sublevel caving mining production system in the condition of gently inclined complicated geological structure and production shortcomings are found out and reliability of system and output of the working face are predicted finally.

Health risk of whole body vibration in mining trucks during various operational conditions

Mining machineries are generally exposed to intensive vibrations in harsh mining environment. If vibrations are beyond the tolerable limit, the machine and its operator health will be under the risk. In this work, the vibration of a mining truck at different operational conditions are simulated and discussed. To achieve this aim, three haul roads with low, medium and poor qualities are considered based on the ISO standard. Accordingly, the vibration of a mining truck in different speeds, payload and distribution qualities of materials in the dump body are evaluated in each haul road quality using Trucksim software. The simulation results with statistical discussions indicate that the truck speed and the materials distribution quality have significant effects on the root mean square(RMS) of vertical vibrations. However, the effect of the payload is not considerable on the RMS. Moreover, the accumulation of materials on the rear side of the truck dump body is efficient on the vibrational health risk.

Failure characteristics and its influencing factors of talus-derived rock mass during open-pit mining

The failure characteristic of talus-derived rock mass continues to challenge quantitative hazard assessments in open-pit mining. Physical model test was used to assess the failure modes and mechanisms on talus-derived rock mass. The different types of failure modes of the talus-derived rock mass were introduced and a possible failure mechanism relation between the failure zone and the structure of the talus-derived rock mass was also shown. The physical model test results indicate that the rainfall has significant influence on the stability and failure modes of talus-derived rock mass during open-pit mining. The development of the seepage area caused by rainfall initiates the localized failure in that particular area, and the initiation of localized instability is mainly induced by stress changes concentrated in the seepage area.

DSS Scheme for Operation Optimization Problem on Power Plants

Based on the target analysis of the operation optimization for power plants, a novel system scheme called operation optimization decision support system (OODSS) is brought forward. According to the structure and design thinking of decision support system (DSS), the overall structure of the OODSS is studied, and the scheme of the sub systems in the OODSS such as the user interface system, the problem processing system, the database system, the model base system, the expert system (ES) and the data mining sy...

Application of open-pit and underground mining technology for residual coal of end slopes

Given the conditions of residual coal from the boundary of a flat dipping open-pit mine,which uses strip areas mining and inner dumping with slope-covering,we propose an open-pit and underground integrated mining technology for residual coal of end slopes.In the proposal a conveyance road and ventilation conveyance near the slope are built,corresponding to the pit mining area and the surface coal mine dump,as well as an interval haulage tunnel and air-inlet tunnel.The outcome shows that such mining method may reduce the effect to slope stability from underground mining,it does not affect the dumping advance and has a high recovery rate of residual coal resources.The working face is timbered by single hydraulic props,transported by a scraper conveyor and supported by coal walls.This method of mining is one of layered top coal caving,with high resource recovery,low production cost where positive economic benefit can be realized.

Stability analysis of rib pillars in highwall mining under dynamic and static loads in open‑pit coal mine

The retained coal in the end slope of an open-pit mine can be mined by the highwall mining techniques.However,the instability mechanism of the reserved rib pillar under dynamic loads of mining haul trucks and static loads of the overlying strata is not clear,which restricts the safe and efcient application of highwall mining.In this study,the load-bearing model of the rib pillar in highwall mining was established,the cusp catastrophe theory and the safety coefcient of the rib pillar were considered,and the criterion equations of the rib pillar stability were proposed.Based on the limit equilibrium theory,the limit stress of the rib pillar was analyzed,and the calculation equations of plastic zone width of the rib pillar in highwall mining were obtained.Based on the Winkler foundation beam theory,the elastic foundation beam model composed of the rib pillar and roof under the highwall mining was established,and the calculation equations for the compression of the rib pillar under dynamic and static loads were developed.The results showed that with the increase of the rib pillar width,the total compression of the rib pillar under dynamic and static loads decreases nonlinearly,and the compression of the rib pillar caused by static loads of the overlying strata and trucks has a decisive role.Numerical simulation and theoretical calculation were also performed in this study.In the numerical simulation,the coal seam with a buried depth of 122 m and a thickness of 3 m is mined by highwall mining techniques.According to the established rib pillar instability model of the highwall mining system,it is found that when the mining opening width is 3 m,the reasonable width of the rib pillar is at least 1.3 m,and the safety factor of the rib pillar is 1.3.The numerical simulation results are in good agreement with the results of theoretical calculation,which verifes the feasibility of the theoretical analysis of the rib pillar stability.This research provides a reference for the stability analysis of rib pillars under highwall mining.

Application of reliability-centered maintenance for productivity improvement of open pit mining equipment:Case study of Sungun Copper Mine

Equipment plays an important role in open pit mining industry and its cost competence at efficient operation and maintenance techniques centered on reliability can lead to significant cost reduction.The application of optimal maintenance process was investigated for minimizing the equipment breakdowns and downtimes in Sungun Copper Mine.It results in the improved efficiency and productivity of the equipment and lowered expenses as well as the increased profit margin.The field operating data of 10 trucks are used to estimate the failure and maintenance profile for each component,and modeling and simulation are accomplished by using reliability block diagram method.Trend analysis was then conducted to select proper probabilistic model for maintenance profile.Then reliability of the system was evaluated and importance of each component was computed by weighted importance measure method.This analysis led to identify the items with critical impact on availability of overall equipment in order to prioritize improvement decisions.Later,the availability of trucks was evaluated using Monte Carlo simulation and it is revealed that the uptime of the trucks is around 11000 h at 12000 operation hours.Finally,uncertainty analysis was performed to account for the uncertainty sources in data and models.

Backfill support＇s backfill and operation properties and evaluation

To ensure compacted backfilling, it is essential to ensure the reliability of the performance of a solid backfill support, key equipment for integrating backfilling and mining. To evaluate the backfilling performance of a backfill support, the concept of backfill and operation properties is proposed in this study. Moreover, it is elaborated in terms of five aspects, namely, structural property, supporting property, tamping property, mechanical response property, and geological adaptation property, which are specifically reflected by 14 indexes including the supporting intensity and vertical roof gap. Seven separate evaluation indexes are selected to build a backfill and operation properties based system for evaluating the design schemes of the backfill support via a multi-index comprehensive evaluation method; then, the evaluation method and process together with measures to control the backfill and operation properties are proposed. By using this system, 11 schemes for optimizing the ZC5200/14.5/3 backfill support at Zhaizhen Coal Mine are evaluated, and scheme #10 is found to show superior vertical roof gap and other backfill and operation properties, thus demonstrating the reasonability of the evaluation system. On this basis, the backfill support research framework of designing initial scheme, optimizing design scheme, selecting the best evaluation indexes, evaluating optimizing scheme, and evaluating operation properties is built; this should serve as an important reference for further studies on the roof controlling performance of a backfill support.

Cut slope reinforcement technique in open-pit mines

The design and practice in supporting the cut slope of an open-pit mine wereintroduced, in which the high pressure grouting method was used in reinforcing the weak formation inthe slopes. Based on a detailed geological survey of the slope, a theoretical analysis was carriedout, and the design parameters were proposed, where the Tresca or Mohr-Coulomb yield criteria wasemployed. A patent technology, named 'Technology of high pressure and multiple grouting in differentlevels within a single hole', was employed in the construction. Anchor bars were also installed asgrouting proceeds. This method combines anchoring and grouting comprehensively and was foundsuccessful in practice.

Circle geometric constraint model for open-pit mine ore-matching and its applications

The circle geometric constraint model （CGCM） was put forward for resolving the open-pit mine ore-matching problems （OMOMP）. By adopting the approaches of graph theory, block model of blasted piles was abstracted into a set of nodes and directed edges, which were connected together with other nodes in the range of circle constraints, to describe the mining sequence. Also, the constructing method of CGCM was introduced in detail. The algorithm of CGCM has been realized in the DIM1NE system, and applied to a short-term （5 d） program calculation for ore-matching of a cement limestone mine in Hebei Province, China. The applications show that CGCM can well describe the mining sequence of ore blocks and its mining geometric constraints in the process of mining blasted piles. This model, which is applicable for resolving OMOMP under complicated geometric constraints with accurate results, provides effective ways to solve the problems of open-pit ore-matching.

Numerical simulation study of the influence on stability of slope by underground mining under opencast coal mine slope

In view of the study on mining transferred from open-pit to underground, the research on the problem of the stabil- ity of slope is less. This article combined the actual situation of the Gaohai Coal Mine in Fuxin City and set up a three-dimensional model of the part of Huizhou open-pit slope by the finite difference software. Through the three-dimensional numerical simulation study of the influence on the stability of slope by underground mining, the basic characteristics of the open-pit slope deformation and the situation of basic stability were discussed. The simulation results of the mining slope of the displacement and deformation analysis of the state for mining provide a reference to the slope stability research.

Study on the Law of the Movement and Damage to Slope with the Combination of Underground Mining and Open-Pit Mining

Under circumstances in which both underground mining and open-pit mining are employed, the mining effects of two approaches will be superposed and the mining slope will receive several induced stress fields, which makes the sliding mechanism and deformation law of slope rock mass more complicated. This paper, targeting at the east slope of Antaibao Mine with the joint employment of underground mining and open-pit mining, aims to study the moving law of the slope rock mass and the damage mechanism to the overburden of the goaf by numerical simulation. It is supposed that models of possible damage to the slope could be explored for guidance to safety-production of the mine.

我国金属矿山智能化现状与问题探讨

我国金属矿山智能化在经历了前期的探索性研究后,已进入了规模化、常态化应用的新阶段。为了系统评价已形成的研究成果、保证前期积累得以顺利移植和推广,以智能生产和集成平台两类代表性应用为主要内容,总结了金属矿山智能化发展现状和应用效果。结果表明:我国金属矿山在智能开采领域取得了长足的进步,露天矿山的遥控铲装运输、地下矿山的电机车自动化、固定设施的无人值守等项目已开始常态化应用;在集成平台建设上具有鲜明的特色,技术平台、安全平台、集控平台和决策平台已在多个矿山的生产管控中发挥作用。最后,结合现状分析着重探讨了矿山在建设内容选择、关键技术确定、数字化转型路径、管理模式转变、运维与应用效果等方面出现的问题,指出了容易产生的误区,为矿山企业扩大建设成果、保证建设实效、规避建设风险提供参考。