Nafion/polypyrrole and Nafion/DMSO Organic Coatings for Magnesium Protection

Nafion/polypyrrole and Nafion/Dimethysulfoxid （DMSO） organic coatings were prepared on the surface of pure magnesium by simple immersion and heat treatment. The morphologies and corrosion resistance of the organic coatings were investigated by using optical microscopy and electrochemical corrosion testing, respectively. It is shown that Nafion/polypyrrole organic coatings resulted in the corrosion resistance of magnesium decreasing; while Nafion/DMSO organic coatings can effectively improve the corrosion resistance of magnesium. Also, the corrosion resistance increased with the thickness of the Nafion/DMSO organic coating increased.

METHODS AND PRINCIPLES OF SYNTHESIS OF A HIGH PERFORMANCE ORGANIC SMECTITE

A new method for pre;baring highly pure and viscous organic smectite has been investigated and developed; The key feature of the method Is the use of a chemical aid with multi-functions of high purification, modification and chelation, This ensures the preparation of the high performance organic smectite product even using the most conventional organic coating agent.

Anticorrosion performance of the coating/metal system by electrochemical impedance spectra

In order to investigate the anticorrosion performance of the organic coating/metal system, electrochemical impedance spectra （EIS） were measured in the 3.5wt% NaCl solution, the chemical component and the formation of corrosion products scale were analyzed by laser Raman microspectroscopy, and the pattern of the organic coating/metal system was observed by scanning electron microscopy （SEM）. The characteristics and the delamination process of the organic coating/metal system were investigated systematically, and the emphases were on the transportation of the corrosive medium and the changes of the coating/metal interface. The results show that the impedance decreases at the initial immersion, then increases at the middle-immersion, and again decreases at last, which is related to the corrosion products scale. The concentration of Cl in the coating, which destroys the corrosion products scale, increases with the immersion time.

Application and Properties of Organic Emulsion Coated Phosphogypsum in Aluminous Rock Based Mineral Polymer Composite

A polarizing microscope,X-ray diffraction(XRD),fourier transform infrared spectrometer(FTIR),scanning electron microscope and energy dispersive spectrometer(SEM-EDS),X-ray photoelectron spectroscopy(XPS),and micro computed tomography(Micro CT)were used to investigate the relation between the structure and properties of the composite.Meanwhile,the physical properties,mechanical properties and strength mechanism were researched.The experimental results show that the structure and morphology of coated phosphogypsum remain intact in the composite,which shows good compatibility and forms a clear interface layer of transition zone between the coated phosphogypsum and the matrix,conforming to the structure of particle reinforced inorganic composites.The emulsion coated phosphogypsum has a certain strengthening effect on the aluminous rock mineral polymer composite.The compressive strength of the composite can reach 16.5 MPa when the amount of coated phosphogypsum is 40%,and the apparent density is 1.75 g·cm^(-3),which is significantly lower than that of common concrete;the thermal stability of the composite is also improved to a certain extent.Some certain chemical reactions occur in the process of forming the matrix of aluminous rock mineral polymer materials,with a structure of three-dimensional network.The research will provide a new way for the comprehensive utilization of phosphogypsum and low-grade aluminous rock.

The development of advanced Cr-free organic composite coated electrogalvanized steel sheet with excellent grounding property

In recent years,the concern about environmental protection is increasing on a world scale.Major manufacturers of home appliances and OA equipment have introduced so-called 'green procurement schemes' for reducing environmentally harmful substances in manufacturing process and end products. Under such background,a new type of chromate-free organic composite coated electro-galvanized steel sheet with high conductivity was developed by Baosteel,which meets the EU RoHS Directive(Restriction of the Hazardous Substances) and other related laws and regulations on environmental safety.It also provides excellent surface electrical conductivity,corrosion resistance,fingerprint resistance,solvent resistance,coating adhesion, heat resistance,formability and other special properties to meet the demand of manufacture's process of OA machine. Compared with previously developed anti-fingerprinting coated electro-galvanized steel sheet,this newly developed product has a good balance between high corrosion resistance(time to 5%white rust in salt spray test is 120 h for flat panel and 72 h for worked potion) and conductivity(surface electro-resistivity in accordance with LOREAST is less than 0.1 milliohm ) due to the special design of coating's structure.Besides,It also provides the properties of grounding and shielding against electromagnetic waves.The evaluation of surface performances of new product showed that it is comparable or even better than the similar products. Currently,the newly developed product has been commercialized. In this paper,the major properties are discussed,such as corrosion resistance,surface electrical conductivity, fingerprint resistance,solvent resistance,coating adhesion(ink/melamine alkyd paint),heat resistance and formability.Furthermore,the application is also briefly described.

Effect of Improving the Slip Properties of the Organic Materials on the Inorganic Filler in Heat Dissipated Pad

The heat dissipated pad is made of composite mixing silicon or epoxy resin with thermal conductive inorganic fillers. The heat-dissipation material improves performance as the amount of thermal conductivity filler increases. However, the optimum recipe should be determined by considering the price and pad formability. In this study, high performance thermal pad is made of silicon resin mixed with Al2O3 as a thermally conductive filler. Since Al2O3 is low cost, it can use much filler. Al2O3 has improved slip-ability with organic coating on it to increase the viscosity of the slurry. The same process and the same recipe, could maximize the amount of the filler. As a result, the thermal conductivity is lower by 10%. But the viscosity is reduced by 60%, too. So form-ability is getting priority.

Protective Coatings Containing ZnMOF-BTA Metal–Organic Framework for Active Protection of AA2024-T3

ZnMOF-BTA,a new metal–organic framework with excellent anti-corrosion properties was prepared and characterized.Polarization and immersion tests in 3.5 wt%NaCl were performed on AA2024-T3 alloy to assess the corrosion inhibition ability of ZnMOF-BTA.It showed an inhibition efficiency of more than 90%,indicating excellent corrosion inhibition of ZnMOF-BTA on AA 2024-T3 in NaCl.Moreover,ZnMOF-BTA particles were incorporated into polyurethane coatings to create corrosion-resistant coatings.Electrochemical tests and neutral salt spray analysis were used to assess the corrosion protection ability of ZnMOF-BTA-laden polyurethane coatings.The results of electrochemical impedance spectra clearly showed the outstanding corrosion resistance and durability of ZnMOF-BTA coatings after 1440 h of immersion with a high pore resistance(Rpo)of 1.76×10^(10)Ωcm^(2).In addition,during the cross-cut adhesion test,the coating did not detach from the substrate,and after the impact test,there was scarcely any indication of a fracture,which further supports the notion that the coating has strong adhesion to the substrate.

Corrosion and aging of organic aviation coatings:A review

Organic anticorrosive aviation coatings are an effective guarantee for aviation structure,since aircraft corrosion can lead to great economic losses.Whether it is during ground parking or air cruises,organic aviation coatings are important barriers to the corrosion of aviation structure.With the vigorous development of the aviation industry,organic aviation coatings continue to meet the challenges of diverse,complex,and harsh service environments.This review analyzes and summarizes the research status of the types and development of organic aviation coatings,influencing factors and mechanisms,experimental methods,calendar life research methods,and modification methods.It also summarizes the research results that have been achieved to date.The current research deficiencies in the equivalence relationship between atmospheric exposure and artificial acceleration,failure criteria and life prediction were pointed out,and nano-modification technology,and future research strategies and directions that need breakthroughs are discussed.

Progress in corrosion-resistant coatings on surface of low alloy steel

Low alloy steels are widely used in bridges,construction,chemical and various equipment and metal components due to their low cost and excellent mechanical strength.Information in the literature related to the preparation,advantages and disadvantages,and applications along with research progress of various types of protective coatings suitable for low-alloy steel surfaces is reviewed,while a conclusive and comparative analysis is also afforded to the numerous factors influencing the protective ability of coatings.The characteristics of coatings drawn from the latest published literature are discussed and suggest that the modification of traditional metal coatings and the development of new organic coatings under the consideration of environmental protection,low cost,simplicity and large-scale industrial application are simultaneously proceeding,which holds promise for improving the understanding of corrosion protection in related fields and helps to address some of the limitations identified with more conventional coating techniques.

A robust and transparent nanosilica-filled silicone rubber coating with synergistically enhanced mechanical properties and barrier performance

Implantable electronic devices(IEDs)are widely used by human beings to achieve medical treatment and diagnosis nowadays.However,ideal encapsulation of IEDs is still far from perfect as full prevention of body fluid diffusion into the coating remains unsolved.Herein,we develop a high-performance composite coating for IED encapsulation by introducing SiO_(2) nanoparticles into silicone rubber,which synergistically enhances mechanical properties and improves barrier performance.By fabricating composite coatings with different nanosilica contents,3%nanosilica is proved to be an optimal additive content with an excellent combination of improved fracture strength(from 2.5 MPa to 4.5 MPa),increased coating resistance(from 10^(4) to 10^(9) cm^(2))and ideal coating uniformity.Mechanical and electrochemical characterizations subsequently confirm substantially enhanced mechanical properties and barrier performance of the composite coating,which effectively resist crack propagation and impede penetrations of water and chloride ions through the coating.Theoretical calculations further uncover that modified SiO_(2) particles with enriched methyl groups endow a strong bridging effect to interact with silicone rubber monomer,which,together with anti-agglomeration property of methyl groups,contributes to a pronounced improvement in mechanical performance of nanosilica-filled silicone rubber.Benefitting from the enhanced mechanical and barrier properties,the as-fabricated nanosilica-filled silicone rubber demonstrates superior protection for the encapsulated circuits with a significantly improved lifetime(709.1 h)compared to that of circuits coated by pure silicone rubber(472.8 h)and bare circuit boards(1 h),which offers great values for packaging material design in future IED encapsulation.

Biodegradation,hemocompatibility and covalent bonding mechanism of electrografting polyethylacrylate coating on Mg alloy for cardiovascular stent

Organic coatings are the most widely employed approach for the promotion of corrosion resistance of magnesium(Mg)alloys.Unfortunately,traditional organic coatings are weakly bonded to Mg substrates due to physical adsorption.Herein,a polyethylacrylate(PEA)coating was fabricated on Mg-Zn-YNd alloy via electro-grafting.The surface structure and chemical composition were characterized by means of scanning electron microscope(SEM),energy dispersive X-ray spectroscopy(EDS),atomic force microscope(AFM)and Fourier transform infrared(FTIR)as well as time of flight-secondary ion mass spectrometer(To F-SIMS).The results showed that the surface roughness of PEA coating was dominated by scan rate;while the coverage and integrity of PEA coating were mainly affected by the monomer concentration and sweep circles.To F-SIMS results indicated that PEA coating was wholly covered on Mg alloy,and the presence of C2H3Mg-fragment confirmed the covalent bond between PEA coating and Mg alloy.In addition,DFT calculation results of the adsorption of EA molecules with Mg substrate agree well with the experimental phenomena and observation,suggesting that the electrons in 3s orbit of Mg atoms and 2pz orbit of C1 atom participated in the formation of covalent bond between PEA coating and Mg substrate.Potentiodynamic polarization curves and immersion test demonstrated that the PEA coatings could effectively enhance the corrosion resistance of Mg alloy.The platelet adhesion results designated that platelets were barely visible on PEA coating,which implied that PEA coating could effectively prevent the thrombosis and coagulation of platelets.PEA coating might be a promising candidate coating of Mg alloy for cardiovascular stent.

Enhanced Anticorrosion Properties of Epoxy Coatings from Al and Zn Based Pigments

Anticorrosion epoxy coatings from Al and Zn based pigments were synthesized by adjusting their volume ratios, aiming at their increasing anticorrosion performances. The anticorrosion properties were examined via elec- trochemical impedance spectroscopy, Tafel polarization curve analysis and salt spray test. The coating morphologies before and after the salt spray tests were studied via scanning electron microscopy（SEM）. The elemental and chemical compositions of the corroded surfaces of the coatings were analyzed by means of X-ray photoelectron spectroscopy（XPS）. The results indicate that the coating composed of Al/Zn at 10：1（volume ratio） displays the maximum anticorrosion performances, which are superior to those of pristine Al or Zn based pigment.

Finite element analysis of effect of interfacial bubbles on performance of epoxy coatings under alternating hydrostatic pressure

The stresses around bubbles formed on a coating/substrate interface under hydrostatic pressure(HP)and alternating hydrostatic pressure(AHP)were calculated using the finite element method.The results reveal that HP promotes coating failure but does not mechanically destroy the interface,whereas AHP can provide tensile stress on bubbles formed at the interface and accelerate disbonding of the coating.Because of water resistance,a lag time exists for the coating that serves in an AHP environment.The coating can have a better protective performance if the lag time suits the AHP to minimize the impact of the AHP on the interface.

Influence of Nano-Al Concentrates on the Corrosion Resistance of Epoxy Coatings

A two-stage process was used to produce nano-composite epoxy coatings. The first step involved preparing nano-AI concentrates with high concentration and low viscosity, and the second step produced nano- composite epoxy coatings by mixing the nano-AI concentrates and epoxy resin. Later, the coating was examined with immersion and salt spray tests. The coatings were characterized by electrochemical impedance spectroscopy （EIS）, scanning electron microscopy （SEM） and X-ray photoelectron spectroscopy （XPS）. The results showed that the 5% nano-AI significantly improves the corrosion resistance of the coatings. There are two effects of nano-AI on the coating. Nano-AI is corroded initially to protect the substrate from corrosion, and then the aluminum oxide and aluminum hydroxide were produced after corrosion of nano-AI, which hindered the transmission of corrosion fluid into the coatings.

Evaluation of coating resistivity for pigmented/unpigmented epoxy coatings under marine alternating hydrostatic pressure

To realize a rapid evaluation of coating degradation under alternating hydrostatic pressure(AHP),appropriate physical models of electrochemical impedance spectroscopy(EIS)data fitting were respectively developed for epoxy coatings with and without pigments,based on their different water absorption behaviours.Power-law model was selected to evaluate the anti-permeability of epoxy varnish(EV)coating,which tends to form through pores in the coating structure.On the other hand,two-layer model based on Young theory was developed to evaluate the anti-permeability of pigmented epoxy coating.Consequently,the resistivity profile with coating thickness was calculated as a critical parameter to describe the anti-permeability of coating at different immersion time.The interpretation of water diffusion dynamics based on different coating structures was also given,which is responsible for the choice of distribution models.

Hydrophobic MAO/FSG coating based TENG for self-healable energy harvesting and self-powered cathodic protection

An organic/inorganic hybrid coating with self-healable hydrophobicity is prepared as triboelectrical layer by micro-arc oxidation(MAO)and fluorinated sol-gel(FSG)coating.The MAO/FSG hybrid coating-based TENG(MF-TENG)has a current output of31μA and voltage output of 870 V,which is eight times that of the MAO based TENG.Compared with organic coating,the organic/inorganic hybrid coating has good wear resistance.When the fluorine composition on the surface of the coating is damaged,the self-healing hydrophobicity and electrical output are achieved by transferring loaded perfluorosilane to the damaged surface.The fluorinated sol-gel coating is hydrophobic,which ensures that the coating has good corrosion resistance.Also,the electricity generated in triboelectrification could improve the anti-corrosion performance by cathodic protection.Based on the anti-corrosion,anti-wear and self-healing properties,the MF-TENG has potential applicability in the field of energy collection,energy supply,and corrosion protection.

Corrosion Protection Properties of Organofunctional Silanes ——An Overview

The aim of this paper is to review the development and state of the art in the application of certain organosilicon compounds known as trialkoxysilanes （or simply silanes） to the problems of the metal finishing industry. The ultimate goal of this work is the replacement of chromate passivation and paint pretreatments, as well as overcoming the shortcomings of organic coatings formulated in the modern environmentally friendly world, thus without chromate or chromated pigments, volatile organic carbon （VOC） containing compounds or harazardous air pollutants （HAPs）.