Copper oxide minerals are important copper resources,which include malachite,azurite,chrysocolla,cuprite,etc.Flotation is the most widely used method for the enrichment of copper oxide minerals in the mineral processi...Copper oxide minerals are important copper resources,which include malachite,azurite,chrysocolla,cuprite,etc.Flotation is the most widely used method for the enrichment of copper oxide minerals in the mineral processing industry.In this paper,the surface properties of copper oxide minerals and their effects on the mineral flotation behavior are systematically summarized.The flotation methods of copper oxide minerals and the interaction mechanism with reagents are reviewed in detail.Flotation methods include direct flotation(using chelating reagents or a fatty acid as collector),sulfidization flotation(using xanthate as collector),and activation flotation(using chelating reagents,ammonium/amine salts,metal ions,and oxidant for activation).An effective way to realize efficient flotation of copper oxide minerals is to increase active sites on the surface of copper oxide minerals to enhance the interaction of collector with the mineral surface.Besides,various perspectives for further investigation on the efficient recovery of copper oxide minerals are proposed.展开更多
The effect of sodium butyl xanthate (NaBX) and dodecylamine (DDA) as combined collector on the sulphidizing flotation of copper oxide was investigated by flotation test, fluorescent pyrene probe, zeta potential, and i...The effect of sodium butyl xanthate (NaBX) and dodecylamine (DDA) as combined collector on the sulphidizing flotation of copper oxide was investigated by flotation test, fluorescent pyrene probe, zeta potential, and infrared spectroscopy analyses. The micro-flotation results show that combined use of NaBX+DDA yields better effect than using NaBX at pH 7-11 only, and the optimal molar ratio of NaBX to DDA is 2: 1. The actual ores flotation shows that when the dosage of NaBX+DDA is (100+54) g/t, the copper concentrate grade and recovery are 15.93% and 76.73%, respectively. The fluorescent pyrene probe test demonstrates that the NaBX+DDA can reduce the micelle concentration in the pulp. The zeta potential and the infrared spectroscopy analyses indicate that chemical adsorption, hydrogen-bonding and electrostatic interaction can help to adsorb NaBX+DDA on the surface of malachite. Meantime, copper xanthate and copper-amine complexes may be generated during the adsorption process.展开更多
Mechanochemical sulfidization of a mixed sulfide/oxide copper ore by co-grinding with sulfur and additives including Mg(NO3)2 and Fe(NO3)3 salts and iron,aluminum and magnesium powders was investigated for the first t...Mechanochemical sulfidization of a mixed sulfide/oxide copper ore by co-grinding with sulfur and additives including Mg(NO3)2 and Fe(NO3)3 salts and iron,aluminum and magnesium powders was investigated for the first time.Also,the influence of sulfidization during the wet-milling process was examined on the separation efficiency and recovery of copper in detail.The results demonstrated that co-grinding with sulfur solely had the best flotation performance at the value of 0.5 wt.%and it was attributed to the possible existence of S\\O bonding on copper oxides surfaces.In addition,adding magnesium nitrate salt,magnesium powder,iron nitrate salt and aluminum powder as additive associated with 0.5 wt%sulfur into ball milling caused the flotation improvement at the amounts of 0.2 wt%,0.2 wt%,0.5 wt%and 0.5 wt%,respectively.Also,the effect of grinding time and sulfidization pH with 0.5 wt%sulfur solely was determined and pH s of 7.5 to 8.5 gave the best results.The highest recovery(75.76%)and separation efficiency(63.44%)were achieved at pH of 7.5 and 8.5,respectively.展开更多
Flotation reagents have a complex behaviour in the beneficiation of base minerals in clayey ores.Interaction effects of reagents on the efficiency of copper flotation for a highly clayey low-grade sulphide ore were in...Flotation reagents have a complex behaviour in the beneficiation of base minerals in clayey ores.Interaction effects of reagents on the efficiency of copper flotation for a highly clayey low-grade sulphide ore were investigated using a central composite design.Preliminary results showed that sodium-isopropyl-xanthate(SIPX)and O-isopropyl-N-ethyl-thionocarbamate(IPETC)were found to be the most efficient collectors in the presence of lime as the pH regulator.The effects of dosage of collectors(SIPX and IPETC)and the dosage of methyl-isobutyl-carbonyl(MIBC)as frother on the separation efficiency were evaluated at different pH levels.Based on the analysis of variance(ANOVA),the interaction effects of the collector−pH and collector−frother were significant for the separation efficiency.At the low level of collector dosage,increasing pH from 9 to 11 enhanced copper separation efficiency from 81%to 86%for IPETC and from 77%to 86%for SIPX.Results of ANOVA showed that the maximum copper separation efficiency(88.7%)was obtained at the dosages of 8.6 g/t SIPX,7 g/t IPETC and 20 g/t MIBC at pH 11.Finally,it was concluded that a mixture of SIPX and IPETC collectors was more suitable to treat highly clayey sulphide ores.展开更多
The effects of Z11 and AP407 collectors as well as AF65 and AF70 frothers were evaluated in the rougher flotation circuit of the Sungun copper concentrator plant using 2 4 full factorial design.Response functions were...The effects of Z11 and AP407 collectors as well as AF65 and AF70 frothers were evaluated in the rougher flotation circuit of the Sungun copper concentrator plant using 2 4 full factorial design.Response functions were produced for both Cu grade and recovery and optimized within the experimental range.The optimum reagent dosages were found to be 12.01 g/t Z11,11 g/t AP407,3 g/t AF65 and 5 g/t AF70 to attain the maximum Cu grade(8.17%).The reagent dosages of 12 g/t Z11,11 g/t AP407,3 g/t AF65 and 15 g/t AF70 produced the maximum Cu recovery(86.44%).The collector distribution demonstrated that the distribution pattern of(32%,32%,20%,16%)can produce the best recovery(87.75%)in comparison to other examined distribution patterns.展开更多
For realizing the effective flotation of refractory copper ox-idized ores and developing the activation-flotation theory , the influences of nine different organic chelating agents on xanthate collection pcnver and it...For realizing the effective flotation of refractory copper ox-idized ores and developing the activation-flotation theory , the influences of nine different organic chelating agents on xanthate collection pcnver and its adsorption characteristics ivere studied in the flotation of malachite and chrysocolla representatively selected by means of XPS,IR, absorbed quanti-ty measurements and flotation tests.For easily-dissolved malachite flotation , a small amount of chelating agent can obviously enhance xanthate collecting power and make malachite floated easily , and so reduces the consumption of xanthate. For hard-dis-晄olved chrysocolla, chelating agent is able to increase its recovery to 90% , but the chelating agent consumption is high. Chelating agent and xanthate can produce synergistic adsorptions, which follmv Freundlich's adsorption equation on malachite and Chrysocolla surfaces. The high chemical activity of chelating agent and its synergistic activation on xanthate are the key to improving xanthate collection poiver. The synergistic activation of chelat-ing agent on xanthate on melachite surfaces is clearly stronger than on chrysocolla surfaces. According to experimental results, it can be thought that the synergistic activation results from the synergistic complexation of chelating agent and xanthate with copper ions to form biligand-tribasic co-ordination complex.展开更多
The Kansanshi mixed copper sulfide-oxide ore contains significant proportions of fine material manifesting in a variety of processing challenges. This paper presents the work which was carried out to evaluate the effi...The Kansanshi mixed copper sulfide-oxide ore contains significant proportions of fine material manifesting in a variety of processing challenges. This paper presents the work which was carried out to evaluate the efficacy of desliming in improving the flotation response of the ore. Two modes of desliming were investigated, namely;sieving and elutriation after which the deslimed material was subjected to Kansanshi standard laboratory flotation conditions. The minimum copper feed grade for the mixed copper ore was 0.5% Total Copper (TCu). The outcome of this work has shown that desliming improves the flotation response of the Kansanshi mixed copper ore. At a rougher copper concentrate grade of 8%, copper metal recoveries obtained with desliming were in excess of 70% compared to 58% achieved with baseline tests without desliming. It was further observed that desliming resulted in improved flotation rates for the sulfide minerals. For a flotation time of 3 minutes, recoveries of 69% and 74% were obtained with elutriation and sieving respectively compared to 58% recovery for baseline tests. From the same results it was also evident that, of the two modes of desliming investigated, sieving yielded better performance than elutriation.展开更多
A new flowsheet was developed to recover the valuable minerals from oxide or oxide-sulfide ores of lead and zinc. The flowsheet consisted of flotation of sulfide minerals, desliming and sulphidization-flotation of oxi...A new flowsheet was developed to recover the valuable minerals from oxide or oxide-sulfide ores of lead and zinc. The flowsheet consisted of flotation of sulfide minerals, desliming and sulphidization-flotation of oxide minerals. The corresponding reagent system and techniques to the flowsheet were investigated. Batch and continuous tests show that the dosage of sodium sulfide, temperature, and collector type are main affecting factors on the recovery of smithsonite and cerussite. For the flotation of cerussite, there is an appropriate dosage of sodium sulfide at which the recovery reaches its maximum value. The required sodium sulfide for smithsonite flotation is higher than that for cerussite and the recovery of smithsonite flotation increases with the dosage of sodium sulfide at low level and becomes insensitive at high dosage. The appropriate temperature for smithsonite and cerussite flotation is found to be 2540℃. Amines are found to be the effective collectors for the flotation of smithsonite after sulphidization. Investigation also shows that desliming prior to sulphidization-flotation is essential to the effective recovery of smithsonite and cerussite, and the desliming process of two-stage hydrocyclon is well feasible and effective for the treatment of lead-zinc oxide ores. A further treatment on the cerussite flotation concentrate by shaking table is proposed to obtain higher lead grade.展开更多
The surfaces of galena and pyrite,the adsorption of oxygen,and the reactions of ethyl xanthate on the sulfides were studied using quantum chemical calculations.In addition,the surface electron structures of the minera...The surfaces of galena and pyrite,the adsorption of oxygen,and the reactions of ethyl xanthate on the sulfides were studied using quantum chemical calculations.In addition,the surface electron structures of the minerals were discussed.According to the results,the mechanisms of ionic exchange reaction and dixanthogen adsorption for the xanthate notation of galena and pyrite were explained.The important role of oxygen in collector and collectorless flotation processes was also investigated.展开更多
Mexican copper ore is a mixed ore containing mainly copper oxide and some copper sulfide that responds well to flotation. The joint techniques of flotation and leaching were studied. The results indicate that an ore c...Mexican copper ore is a mixed ore containing mainly copper oxide and some copper sulfide that responds well to flotation. The joint techniques of flotation and leaching were studied. The results indicate that an ore containing 19.01% copper could be obtained at a recovery ratio of 35.02% by using sodium sulfide and butyl xanthate flotation. Over 83.33% of the copper oxide can be recovered from the railings by leaching in suitable conditions, such as 1 h stirring at a temperature around 25 ℃with a mixing speed of S00 r/min, an H2SO4 concentration of 1.0 mol/L and a mass ratio of the ore-slurry-liquid to solid (mL/ms) of 3. The overall yield of refined ore after flotation and leaching is over 89.18% of the copper, which is much better than sole flotation or leaching. A copper product containing more than 99.9% copper was obtained by using the process: flotation-agitation leaching- solvent extraction-electro-winning.展开更多
We conducted two-stage acidification-bioleaching experiments to probe the feasibility of bioleaching for a kind of mixed alkaline copper oxide and sulphide mineral. We used the uniform design method for data analysis ...We conducted two-stage acidification-bioleaching experiments to probe the feasibility of bioleaching for a kind of mixed alkaline copper oxide and sulphide mineral. We used the uniform design method for data analysis and experimental optimization, with initial pH value, pulp density, inoculation of bacteria and ferrous iron concentration selected as the influential factors. Polynomial regression shows that the four factors sequentially influence the copper recovery by 14.430%, 8.555%, 1.982% and 3.895%. Acid equilibrium in the bioleaching system is mainly influenced by alkaline gangue content, chemical reactions and bacterial activity. A maximal portion of refractory copper extracted reaches 71.08%. The dynamic analysis of copper recovery indicates that bioleaching goes through a lag leaching phase, prime leaching phase and leaching stationary phase corresponding to the growth phases of bacteria. Compared with the predicted value of 80.87%, the confirmatory experiment observes a 78.21% copper recovery under the optimal conditions of pH of 1.5, pulp density of 5%, bacteria inoculation of 30% and initial ferrous iron concentration of 9 g L-1. Results suggest that bioleaching is technically feasible to improving total copper recovery.展开更多
基金supported by Yunnan Fundamental Research Projects(No.202101BE070001-009)China Postdoctoral Science Foundation(No.2018T111000)Applied Basic Research Foundation of Yunnan Province(No.2018FD035).
文摘Copper oxide minerals are important copper resources,which include malachite,azurite,chrysocolla,cuprite,etc.Flotation is the most widely used method for the enrichment of copper oxide minerals in the mineral processing industry.In this paper,the surface properties of copper oxide minerals and their effects on the mineral flotation behavior are systematically summarized.The flotation methods of copper oxide minerals and the interaction mechanism with reagents are reviewed in detail.Flotation methods include direct flotation(using chelating reagents or a fatty acid as collector),sulfidization flotation(using xanthate as collector),and activation flotation(using chelating reagents,ammonium/amine salts,metal ions,and oxidant for activation).An effective way to realize efficient flotation of copper oxide minerals is to increase active sites on the surface of copper oxide minerals to enhance the interaction of collector with the mineral surface.Besides,various perspectives for further investigation on the efficient recovery of copper oxide minerals are proposed.
基金Projects(51504053,51374079)supported by the National Natural Science Foundation of China
文摘The effect of sodium butyl xanthate (NaBX) and dodecylamine (DDA) as combined collector on the sulphidizing flotation of copper oxide was investigated by flotation test, fluorescent pyrene probe, zeta potential, and infrared spectroscopy analyses. The micro-flotation results show that combined use of NaBX+DDA yields better effect than using NaBX at pH 7-11 only, and the optimal molar ratio of NaBX to DDA is 2: 1. The actual ores flotation shows that when the dosage of NaBX+DDA is (100+54) g/t, the copper concentrate grade and recovery are 15.93% and 76.73%, respectively. The fluorescent pyrene probe test demonstrates that the NaBX+DDA can reduce the micelle concentration in the pulp. The zeta potential and the infrared spectroscopy analyses indicate that chemical adsorption, hydrogen-bonding and electrostatic interaction can help to adsorb NaBX+DDA on the surface of malachite. Meantime, copper xanthate and copper-amine complexes may be generated during the adsorption process.
基金the AbbasAbad copper mineShahrood University of Technology for their financial support during this research。
文摘Mechanochemical sulfidization of a mixed sulfide/oxide copper ore by co-grinding with sulfur and additives including Mg(NO3)2 and Fe(NO3)3 salts and iron,aluminum and magnesium powders was investigated for the first time.Also,the influence of sulfidization during the wet-milling process was examined on the separation efficiency and recovery of copper in detail.The results demonstrated that co-grinding with sulfur solely had the best flotation performance at the value of 0.5 wt.%and it was attributed to the possible existence of S\\O bonding on copper oxides surfaces.In addition,adding magnesium nitrate salt,magnesium powder,iron nitrate salt and aluminum powder as additive associated with 0.5 wt%sulfur into ball milling caused the flotation improvement at the amounts of 0.2 wt%,0.2 wt%,0.5 wt%and 0.5 wt%,respectively.Also,the effect of grinding time and sulfidization pH with 0.5 wt%sulfur solely was determined and pH s of 7.5 to 8.5 gave the best results.The highest recovery(75.76%)and separation efficiency(63.44%)were achieved at pH of 7.5 and 8.5,respectively.
文摘Flotation reagents have a complex behaviour in the beneficiation of base minerals in clayey ores.Interaction effects of reagents on the efficiency of copper flotation for a highly clayey low-grade sulphide ore were investigated using a central composite design.Preliminary results showed that sodium-isopropyl-xanthate(SIPX)and O-isopropyl-N-ethyl-thionocarbamate(IPETC)were found to be the most efficient collectors in the presence of lime as the pH regulator.The effects of dosage of collectors(SIPX and IPETC)and the dosage of methyl-isobutyl-carbonyl(MIBC)as frother on the separation efficiency were evaluated at different pH levels.Based on the analysis of variance(ANOVA),the interaction effects of the collector−pH and collector−frother were significant for the separation efficiency.At the low level of collector dosage,increasing pH from 9 to 11 enhanced copper separation efficiency from 81%to 86%for IPETC and from 77%to 86%for SIPX.Results of ANOVA showed that the maximum copper separation efficiency(88.7%)was obtained at the dosages of 8.6 g/t SIPX,7 g/t IPETC and 20 g/t MIBC at pH 11.Finally,it was concluded that a mixture of SIPX and IPETC collectors was more suitable to treat highly clayey sulphide ores.
文摘The effects of Z11 and AP407 collectors as well as AF65 and AF70 frothers were evaluated in the rougher flotation circuit of the Sungun copper concentrator plant using 2 4 full factorial design.Response functions were produced for both Cu grade and recovery and optimized within the experimental range.The optimum reagent dosages were found to be 12.01 g/t Z11,11 g/t AP407,3 g/t AF65 and 5 g/t AF70 to attain the maximum Cu grade(8.17%).The reagent dosages of 12 g/t Z11,11 g/t AP407,3 g/t AF65 and 15 g/t AF70 produced the maximum Cu recovery(86.44%).The collector distribution demonstrated that the distribution pattern of(32%,32%,20%,16%)can produce the best recovery(87.75%)in comparison to other examined distribution patterns.
文摘For realizing the effective flotation of refractory copper ox-idized ores and developing the activation-flotation theory , the influences of nine different organic chelating agents on xanthate collection pcnver and its adsorption characteristics ivere studied in the flotation of malachite and chrysocolla representatively selected by means of XPS,IR, absorbed quanti-ty measurements and flotation tests.For easily-dissolved malachite flotation , a small amount of chelating agent can obviously enhance xanthate collecting power and make malachite floated easily , and so reduces the consumption of xanthate. For hard-dis-晄olved chrysocolla, chelating agent is able to increase its recovery to 90% , but the chelating agent consumption is high. Chelating agent and xanthate can produce synergistic adsorptions, which follmv Freundlich's adsorption equation on malachite and Chrysocolla surfaces. The high chemical activity of chelating agent and its synergistic activation on xanthate are the key to improving xanthate collection poiver. The synergistic activation of chelat-ing agent on xanthate on melachite surfaces is clearly stronger than on chrysocolla surfaces. According to experimental results, it can be thought that the synergistic activation results from the synergistic complexation of chelating agent and xanthate with copper ions to form biligand-tribasic co-ordination complex.
文摘The Kansanshi mixed copper sulfide-oxide ore contains significant proportions of fine material manifesting in a variety of processing challenges. This paper presents the work which was carried out to evaluate the efficacy of desliming in improving the flotation response of the ore. Two modes of desliming were investigated, namely;sieving and elutriation after which the deslimed material was subjected to Kansanshi standard laboratory flotation conditions. The minimum copper feed grade for the mixed copper ore was 0.5% Total Copper (TCu). The outcome of this work has shown that desliming improves the flotation response of the Kansanshi mixed copper ore. At a rougher copper concentrate grade of 8%, copper metal recoveries obtained with desliming were in excess of 70% compared to 58% achieved with baseline tests without desliming. It was further observed that desliming resulted in improved flotation rates for the sulfide minerals. For a flotation time of 3 minutes, recoveries of 69% and 74% were obtained with elutriation and sieving respectively compared to 58% recovery for baseline tests. From the same results it was also evident that, of the two modes of desliming investigated, sieving yielded better performance than elutriation.
文摘A new flowsheet was developed to recover the valuable minerals from oxide or oxide-sulfide ores of lead and zinc. The flowsheet consisted of flotation of sulfide minerals, desliming and sulphidization-flotation of oxide minerals. The corresponding reagent system and techniques to the flowsheet were investigated. Batch and continuous tests show that the dosage of sodium sulfide, temperature, and collector type are main affecting factors on the recovery of smithsonite and cerussite. For the flotation of cerussite, there is an appropriate dosage of sodium sulfide at which the recovery reaches its maximum value. The required sodium sulfide for smithsonite flotation is higher than that for cerussite and the recovery of smithsonite flotation increases with the dosage of sodium sulfide at low level and becomes insensitive at high dosage. The appropriate temperature for smithsonite and cerussite flotation is found to be 2540℃. Amines are found to be the effective collectors for the flotation of smithsonite after sulphidization. Investigation also shows that desliming prior to sulphidization-flotation is essential to the effective recovery of smithsonite and cerussite, and the desliming process of two-stage hydrocyclon is well feasible and effective for the treatment of lead-zinc oxide ores. A further treatment on the cerussite flotation concentrate by shaking table is proposed to obtain higher lead grade.
文摘The surfaces of galena and pyrite,the adsorption of oxygen,and the reactions of ethyl xanthate on the sulfides were studied using quantum chemical calculations.In addition,the surface electron structures of the minerals were discussed.According to the results,the mechanisms of ionic exchange reaction and dixanthogen adsorption for the xanthate notation of galena and pyrite were explained.The important role of oxygen in collector and collectorless flotation processes was also investigated.
基金Projects 50604016 supported by the National Natural Science Foundation of China2007BAB22B01 by the 11th Five-Year Plan of National Science and Technology of China
文摘Mexican copper ore is a mixed ore containing mainly copper oxide and some copper sulfide that responds well to flotation. The joint techniques of flotation and leaching were studied. The results indicate that an ore containing 19.01% copper could be obtained at a recovery ratio of 35.02% by using sodium sulfide and butyl xanthate flotation. Over 83.33% of the copper oxide can be recovered from the railings by leaching in suitable conditions, such as 1 h stirring at a temperature around 25 ℃with a mixing speed of S00 r/min, an H2SO4 concentration of 1.0 mol/L and a mass ratio of the ore-slurry-liquid to solid (mL/ms) of 3. The overall yield of refined ore after flotation and leaching is over 89.18% of the copper, which is much better than sole flotation or leaching. A copper product containing more than 99.9% copper was obtained by using the process: flotation-agitation leaching- solvent extraction-electro-winning.
基金Funded by the National Natural Science Foundation of China (No. 50934002)New Century Excellent Talents (No. NECT-07-0070)Yunnan Provincial Programs for Science and Technology Innovation (No. 2007AD001)
文摘We conducted two-stage acidification-bioleaching experiments to probe the feasibility of bioleaching for a kind of mixed alkaline copper oxide and sulphide mineral. We used the uniform design method for data analysis and experimental optimization, with initial pH value, pulp density, inoculation of bacteria and ferrous iron concentration selected as the influential factors. Polynomial regression shows that the four factors sequentially influence the copper recovery by 14.430%, 8.555%, 1.982% and 3.895%. Acid equilibrium in the bioleaching system is mainly influenced by alkaline gangue content, chemical reactions and bacterial activity. A maximal portion of refractory copper extracted reaches 71.08%. The dynamic analysis of copper recovery indicates that bioleaching goes through a lag leaching phase, prime leaching phase and leaching stationary phase corresponding to the growth phases of bacteria. Compared with the predicted value of 80.87%, the confirmatory experiment observes a 78.21% copper recovery under the optimal conditions of pH of 1.5, pulp density of 5%, bacteria inoculation of 30% and initial ferrous iron concentration of 9 g L-1. Results suggest that bioleaching is technically feasible to improving total copper recovery.