Investigation of oxy-fuel combustion for methane and acid gas in a diffusion flame

Co-combustion of methane(CH4)and acid gas(AG)is required to sustain the temperature in Claus reaction furnace.In this study,oxy-fuel combustion of methane and acid gas has been experimentally studied in a diffusion flame.Three equivalence ratios(ER=1.0,1.5,2.0)and CH_(4)-addition ratios(CH_(4)/AG=0.3,0.5,0.7)were examined and the flame was interpreted by analyzing the distributions of the temperature and species concentration along central axial.CH_(4)-AG diffusion flame could be classified into three sections namely initial reaction,oxidation and complex reaction sections.Competitive oxidation of CH_(4)and H_(2)S was noted in the first section wherein H_(2)S was preferred and both were mainly proceeding decomposition and partial oxidation.SO_(2)was formed at oxidation section together with obvious presence of H2 and CO.However,H2 and CO were inclined to be sustained under fuel rich condition in the complex reaction section.Reducing ER and increasing CH4/AG contributed to higher temperature,H_(2)S and CH_(4)oxidation and CO_(2)reactivity.Hence a growing trend for CH_(4)and AG to convert into H_(2),CO and SO_(2)could be witnessed.And this factor enhanced the generation of CS2 and COS in the flame inner core by interactions of CH4 and CO_(2)with sulfur species.COS was formed through the interactions of CO and CO_(2)with sulfur species.The CS_(2)production directly relied on reaction of CH_(4)with sulfur species.The concentration of COS was greater than CS_(2)since CS_(2)was probably inhibited due to the presence of H_(2).COS and CS_(2)could be consumed by further oxidation or other complex reactions.

Effect of carbon dioxide on oxy-fuel combustion of hydrogen sulfide:An experimental and kinetic modeling

CO_(2) is an important component in the acid gas and it is necessary to study the effect of CO_(2) presence on the oxy-fuel combustion of H_(2)S with particular focus on the formation of carbonyl sulfide(COS).The oxyfuel combustion of acid gas was conducted in a coaxial jet double channel burner.The distribution of flame temperature and products under stoichiometric condition along axial(R=0.0)and radial at about 3.0 mm(R=0.75)were analyzed,respectively.The Chemkin-Pro software was used to analyze the rate of production(ROP)for gas products and the reaction pathway of acid gas combustion.Both experimental and simulation results showed that acid gas combustion experienced the H2S chemical decomposition,H_(2)S oxidation and accompanied by H_(2) oxidation.The CO_(2) presence reduced the peak flame temperature and triggered the formation of COS in the flame area.COS formation at R=0.0 was mainly through the reaction of CO_(2) and CO with sulfur species,whereas at R=0.75 it was through the reaction of CO with sulfur species.The ROP results indicated that H_(2) was mainly from H_(2)O decomposition in the H_(2)S oxidation stage,and COS was formed by the reaction of CO_(2) with H_(2)S.ROP and other detailed analysis further revealed the role of H,OH and SH radicals in each stage of H_(2)S conversion.This study revealed the COS formation mechanisms with CO_(2) presence in the oxy-fuel combustion of H_(2)S and could offer important insights for pollutant control.

Thermodynamic and Equilibrium Composition Analysis of Using Iron Oxide as an Oxygen Carrier in Nonflame Combustion Technology

Nonflame combustion technology （NFCT） is a harmonious energy utilization technology. There are not environmental-unfriendly gases such as NOx, CO2 discharged in the whole combustion process. Combustion processes realizes zero emission through this technology. Fe2O3 is involved as oxygen carrier, is examined thermodynamically, and the thermodynamic data of the redox reactions are calculated. Using the criteria of minimizing the Gibbs free energy, the equilibrium composition was investigated. The equilibrium analysis shows that producing complete oxidized resultants must have high molar ratio of Fe2O3/CH4. If quantity of Fe2O3 is not sufficient, more partial oxidized products such as CO, H2, even C will be produced.

Thermodynamic Analysis and Experimental Investigation into Nonflame Combustion Technology(NFCT) with Thermal Cyclic Carrier

The utilization of fossil fuels causes serious negative impacts on the environment and human life. To mitigate greenhouse gases and other pollutants, a novel combustion process-the nonflame combustion technology with a thermal cyclic carrier of molten salt is introduced. In this technology, a whole combustion is divided into two steps, i.e., the section of producing oxide and the section of combustion. In the first step, oxygen is separated from air, and pure N_2 is simultaneously formed which is easily recovered. In the other step, the fuels react with lattice oxygen in the oxides formed in the first step, and at the same time, thermal energy, CO_2 and H_2O vapor are produced. It is noted that the CO_2 is easily separated from water vapor and ultimately captured. Theoretically, there are no environmental-unfriendly gases such as CO_2, NO_x and SO_2 discharged in the whole combustion process. Some metal oxides scattered into molten salts play the roles of oxygen carriers in the combustion system, and they can constantly charge and discharge oxygen element from air to fuels during the combustion process. A nonflame combustion system with Li_2CO_3+K_2CO_3+Na_2SO_4 as the molten salt system, CH_4 as the fuel and CuO as the catalyst was experimentally investigated. The experimental results show that the combustion process proceeded as it was theoretically analyzed, and CO_2 with a high volume fraction of 77.0%_95.0% and N_2 with a high volume fraction of 91.9%_99.3% were obtained. The high concentration of CO_2 is favorable for capturing and storing subsequently. Therefore, the potential of reducing CO_2 emissions of this nonflame combustion technology is huge.

Development of catalytic combustion and CO_(2)capture and conversion technology

Changes are needed to improve the efficiency and lower the CO_(2)emissions of traditional coal-fired power generation,which is the main source of global CO_(2)emissions.The integrated gasification fuel cell(IGFC)process,which combines coal gasification and high-temperature fuel cells,was proposed in 2017 to improve the efficiency of coal-based power generation and reduce CO_(2)emissions.Supported by the National Key R&D Program of China,the IGFC for nearzero CO_(2)emissions program was enacted with the goal of achieving near-zero CO_(2)emissions based on(1)catalytic combustion of the flue gas from solid oxide fuel cell(SOFC)stacks and(2)CO_(2)conversion using solid oxide electrolysis cells(SOECs).In this work,we investigated a kW-level catalytic combustion burner and SOEC stack,evaluated the electrochemical performance of the SOEC stack in H2O electrolysis and H2O/CO_(2)co-electrolysis,and established a multiscale and multi-physical coupling simulation model of SOFCs and SOECs.The process developed in this work paves the way for the demonstration and deployment of IGFC technology in the future.

The application of the regenerative combustion technology to a radiant-tube furnace and its practice

This study compares the regenerative radiant-tube heater with the traditional radiant-tube heater, showing the regenerative radiant-tube heaters have many advantages in fuel consumption. Based on the experience of changing a heating system with traditional radiant-tube burners to a heating system with regenerative combustion, propositions are given for the combustion control system, pilot burner, flame detection and for trouble prevention in rebuilding the continuous annealing production line（CAPL） and the continuous galvanizing line（CGL）.

Application of the porous medium combustion technology in the chamber reheating furnaces at Baosteel

The design of the porous medium combustion （PMC） system which has been applied to chamber reheating furnaces is presented in this study and its main application effects are described in detail. Porous medium materials are mainly ceramic ball sucked granular bed porous media and foam ceramic porous media. This study investigates the foam ceramic porous medium and a schematic diagram of the combustion inside this porous medium. The PMC takes a solid medium as its main heat exchange way, thus greatly improving the heat transfer efficiency. Judging from the application effects,the following conclusions have been made： the PMC technology can save more than 25% of energy with remarkable effects; the furnace temperature uniformity can be significantly enhanced; the porous media combustion technology can make the heating furnace design in a more compact way, reduce the time for heating up the furnace, improve the heating rate and reduce energy consumption.

Combustion Engineering Technology Research Center of Power Plant of China

Northeast China Electric PowerCombustion Research Center (NPCC) is ahigh-tech enterprise which deals with"science, industry, trade, education" togetherand is mainly engaged in the research anddevelopment in the aspects of the combustiontechnology, energy conservation. safety-environmental protection, automatic controland so on. NPCC has the semi-industrial testlab, large-scale test equipment and advancedmeasurement apparatus and equipment, aswell as the equipment and workshop neededfor trans forming the results to industryapplication.NPCC has provided several sets oftechnology and equipment for the nationalimportant project of technology improvementand the project of domesticazation ofcombustion system of imported power plant.NPCC has comprehensive ability forproductions, engineering and correspondingtechnical equipment. In the aspect ofinternational joint-project, NPCC has alsoachieved the profit. NPCC is not only acomprehensive base of test research whichgets industry application, semi-industry testand industry test together. but also anengineering research center of applying theachievements in scientific research to high-tech products in batch process.

Transformation of alkali and alkaline-earth metals during coal oxy-fuel combustion in the presence of SO_2 and H_2O

The occurrence modes of alkali and alkaline-earth metals（AAEMs） in coal relate to their release behavior and ash formation during combustion. To better understand the transformation of AAEMs,the release behavior of water-soluble,HCl-soluble,HCl-insoluble AAEMs during Shenmu coal（SM coal） oxy-fuel combustion in the presence of SO2 and H2O in a drop-tube reactor was investigated through serial dissolution using H2O and HCl solutions. The results show that the release rates of AAEMs increase with an increase in temperature under the three atmospheres studied. The high release rates of Mg and Ca from SM coal are dependent on the high content of soluble Mg and Ca in SM coal. SO2 inhibits the release rates of AAEMs,while H2O promotes them. The effects of SO2 and H2O on the Na and K species are more evident than those on Mg and Ca species. All three types of AAEMs in coal can volatilize in the gas phase during coal combustion. The W-type AAEMs release excessively,whereas the release rates of I-type AAEMs are relatively lower. Different types of AAEM may interconvert through different pathways under certain conditions. Both SO2 and H2O promote the transformation reactions. The effect of SO2 was related to sulfate formation and the promotion by H2O occurs because of a decrease in the melting point of the solid as well as the reaction of H2O.

Gas-phase oxidation of NO at high pressure relevant to sour gas compression purification process for oxy-fuel combustion flue gas

The removal of NO from oxy-fuel combustion is typically incorporated in sour gas compression purification process. This process involves the oxidation of NO to NO2 at a high pressure of 1–3 MPa, followed by absorption of NO2 by water. In this pressure range, the NO conversion rates calculated using the existing kinetic constants are often higher than those obtained experimentally. This study aimed to achieve the regression of kinetic parameters of NO oxidation based on the existing experimental results and theoretical models.Based on three existing NO oxidation mechanisms, first, the expressions for NO conversion against residence time were derived. By minimizing the mean-square errors of NO conversion ratio, the optimum kinetic rate constants were obtained. Without considering the reverse reaction for NO oxidation, similar mean-square errors for NO conversion ratio were calculated. Considering the reverse reaction for NO oxidation based on the termolecular reaction mechanism, the minimum mean-square error for NO conversion ratio was obtained. Thus, the optimum NO oxidation rate in the pressure range 0.1–3 MPa can be expressed as follows:-d[NO]/dt=d[NO2]/dt=0.0026[NO]2[O2]-0.0034[NO2]2 Detailed elementary reactions for N2/NO/NO2/O2 system were established to simulate the NO oxidation rate. A sensitivity analysis showed that the critical elementary reaction is 2 NO + O2? 2 NO2. However, the simulated NO conversions at a high pressure of 10–30 bar are still higher than the experimental values and similar to those obtained from the models without considering the reverse reaction for NO oxidation.

Microstructure and Performances of Glasses Melt under Oxy-fuel Combustion

We prepared a series of glass samples under the different simulated atmosphere.Systematic evaluation about the performances of the glasses fabricated under the different simulated atmosphere indicates that the increase of the H2O：CO2 ratio under the simulated atmosphere will decrease the softening point temperature,microhardness,viscosity,and chemical resistance,while increase the thermal expansion coefficient.Through the analysis of the hydroxyl content and network structure according to the IR transmitting spectra and NMR spectra,the structural origin of the evolution of the performances for the samples fabricated under different simulated atmosphere was elucidated.According to the feedback information from the customers,despite the decrease of some performances,the glass produced under oxy-fuel combustion can also fulfill the requirements of the engineering applications.Therefore,the technique of oxy-fuel combustion is worthy to be promoted in glass industry.

Effect of Atmosphere on Volatile Emission Characteristic in Oxy-Fuel Combustion

A new type of power supply which was called oxy-fuel combustion power plant was introduced to reduce greenhouse gasses emission. In this paper the volatile emission characteristic of pulverized coal is studied under air atmosphere and oxy-fuel atmosphere. Combustion experiments of Datong bituminous coal were carried out in a wire mesh reactor at heating rates of 1 K/s, 10 K/s and 1000 K/s respectively under air and O2/CO2 atmosphere conditions in order to investigate the volatile emission characteristic. The concentrations of volatile (mainly CO and CH4) emission were on-line measured by infrared gas analyzer. It was indicated that the concentrations of CO and CH4 in O2/CO2 atmosphere were higher than those in air. The direct oxidation of carbon and gasification reaction between carbon and CO2 are the main causes of the increased amount of CO. The higher concentration of CO2 also results in the increased amount of CH4 in O2/CO2 conditions.

Quantitative Study on the Grade of Forest Combustibles Based on "3S" Technology

Based on a comprehensive and systematic analysis of the temporal and spatial distribution,periodic changes,and influencing factors of forest fires in Inner Mongolia,through fixed-point observations and experiments on the ground,forest combustibles are divided into the ground litter layer,ground standing litter,and living plants.The combustibles are divided into various grades according to their load,dryness and combustibility.By determining the influencing factors of each combustible grade,a forecast model of the combustibility grade of combustibles is established.The forecast model has been widely used in the mid-and long-term forecast model of fire danger grade,and the accuracy rate of the fall area forecast through back-generation fitting verification is above 88.43%.

Advanced Technologies for Volatile Organic Compound (VOC) Emission Treatment: An Overview

This paper presents a comprehensive overview of various advanced technologies employed in the treatment of volatile organic compounds(VOCs),which are crucial pollutants in industrial emissions.The study explores different methods,including direct combustion,thermal combustion,catalytic combustion,low-temperature plasma purification,photocatalytic purification,membrane separation,and adsorption methods.Each technology is critically analyzed for its operational principles,efficiency,and applicability under different conditions.Special attention is given to adsorption concentration and catalytic combustion parallel method,highlighting its efficiency in treating low-concentration,high-volume VOC emissions.The paper also delves into the advantages and limitations of each method,providing insights into their effectiveness in various industrial scenarios.The study aims to offer a detailed guide for selecting appropriate VOC treatment technologies,contributing to enhanced environmental protection and sustainable industrial practices.

Application of Ceramic Coat Synthesized by In-Situ Combustion Synthesis to BF Tuyere

A novel technology of tuyere protection is introduced. The ceramic coat .is synthesized by using in-situ combustion process as the internal, external, and nose protecting coat of BF tuyeres. It can effectively protect the tuyeres and reduce heat loss by cooling water. The technglogy is quick-acting, easy to use, energy-saving and can make tuyeres have long service life. The feasibility of the application of the tuyere ceramic coat is discussed and the energy-saving effect of the tuyere is compared with that of the tuyeres lined with refractory.

Design and Application of Third-order Denitration Online Control Technology

In order to alleviate the pressure of environmental protection and further strengthen the monitoring and control of NOx emission of thermal power units, combining with the transformation of boiler low-nitrogen burner, combustion optimization, static and dynamic ratio of air and coal, and SCR denitration system process, third-order NOx online control technology was designed and applied, which takes the combustion security, boiler efficiency and environmental evaluation into account and provide reference for thermal power units to deepen energy conservation and emission reduction.

A novel coating technology for fast sealing of air leakage in underground coal mines

Air leakage in underground coal mines presents a serious hazard for coal production and the safety of miners.Coating technology is commonly used as an efficient means for preventing air leakage.To address existing problems with high dust concentrations in large operations involving complex processes and the high cost of traditional coating technology,a novel coating technology that ensures intrinsic safety by utilizing water pressure and wind pressure was developed.This new coating technology was designed to suction and spray,and the technical parameters of its spray performance was also studied.The experimental tests and evaluation indicated the optimum working range is 0.3–0.7 MPa of wind pressure,1.2–10.2 L/min of water quantity,and 1.0–3.5 m of spraying distance.Moreover,this novel coating technology was tested in the Dashuitou Coal Mine in Gansu Province of China.Compared with conventional counterparts,the proposed new technology is safe,efficient,and convenient to operate.During spraying,dust concentrations were kept at less than 10 mg/m3,and the average rebound ratio resilient rate of solid materials was below 13%.After spraying,the average leakage every 100 m was 4 m3/min,and the oxygen volume fraction in the adjacent goaf was approximately 4%,demonstrating excellent air leakage prevention.

A review on chemical oxygen supply technology within confined spaces: Challenges, strategies, and opportunities toward chemical oxygen generators(COGs)

Chemical oxygen generators(COGs)have been used worldwide in confined spaces as an emergency oxygen supply technology,mainly because they are independent and have a long shelf life.However,a number of challenges related to COGs remain unsolved,and a literature review of the current state of the technology is needed.First,the present article summarizes the basic information and applications of COGs,including their oxygen production mechanism,components,forming technology,and ignition system.Four current challenges encountered in applying COGs are discussed,along with the strategies adopted thus far to solve these problems,as found in the published literature.The literature survey reveals that,although much effort has been devoted to controlling the oxygen production rate and the heat output of COGs,the mechanism of producing toxic gases remains unclear and a reliable and safe ignition system has not been fully developed.Finally,future opportunities in the development of COGs are briefly listed.

Effect of Varying Temperature and Oxygen on Particulate Matter Formation in Oxy-Biomass Combustion

Offsetting particulate matter emissions has become a critical global aim as there are concerted efforts to deal with environmental and energy poverty challenges.This study consists of investigations of computing emissions of particulate matter from biomass fuels in various atmospheres and temperatures.The laboratory setup included a fixed bed electric reactor and a particulate matter(PM)measuring machine interfaced with the flue gas from the fixed bed reactor combustion chamber.The experiments were conducted at seven different temperatures(600℃-1200℃)and six incremental oxygen concentrations(21%-100%).Five biomass types were studied;A-cornstalk,B-wood,C-wheat straw,D-Rice husk,E-Peanut shell,each pulverized to a size of approximately 75 microns.The study shows that PM emitted during char combustion is consistently higher than that emitted during the de-volatilization.During de-volatilization,increase in temperature leads to linear decrease in PM emission between atmospheres of 21%O_(2)to 50%O_(2),thereafter,between 70%O_(2)to 100%O_(2);increase in temperature leads to a rise in PM emission.The average PM formation from all the five considered biomass is relatively comparable however,with differing atmospheres and temperatures,the fibrous and low-density biomass forms more PM.During char combustion,the study shows that at oxygen levels of 21%,70%,90%and 100%,increase in temperature leads to increased PM emission.The increase in oxygen concentration and temperature increases the rate of combustion hence diminishing the time of combustion.