Effect of Fe/SiO2 and CaO/SiO2 mass ratios on metal recovery rate and metal content in slag in oxygen-enriched direct smelting of jamesonite concentrate

The oxygen-enriched direct smelting of jamesonite concentrate was carried out at 1250℃by changing the slag composition.The effects of Fe/SiO2 and Ca O/SiO2 mass ratios on the metal recovery rate as well as metal content in slag were investigated.Experimental results indicated that the metal(Pb+Sb)recovery rate was up to 88.30%,and metal(Pb+Sb)content in slag was below 1 wt.%under the condition of slag composition of 21-22 wt.%Fe,19-20 wt.%SiO2 and 17-18 wt.%Ca O with Fe/SiO2 mass ratio of 1.1:1 and Ca O/SiO2 mass ratio of 0.9:1.The microanalysis of the alloy and slag demonstrated that the main phases in the alloy contained metallic Pb,metallic Sb and a small amount of Cu2 Sb and Fe Sb2 intermetallic compounds.The slag was mainly composed of kirschsteinite and fayalite.Zinc in the raw material was mainly oxidized into the slag phase in the form of zinc oxide.

Simulation and Experiment for Oxygen-enriched Combustion Engine Using Liquid Oxygen to Solidify CO2

For capturing and recycling of CO2 in the internal combustion engine, Rankle cycle engine can reduce the exhaust pollutants effectively under the condition of ensuring the engine thermal efficiency by using the techniques of spraying water in the cylinder and optimizing the ignition advance angle. However, due to the water spray nozzle need to be installed on the cylinder, which increases the cylinder head design difficulty and makes the combustion conditions become more complicated. In this paper, a new method is presented to carry out the closing inlet and exhaust system for internal combustion engines. The proposed new method uses liquid oxygen to solidify part of cooled CO2 from exhaust system into dry ice and the liquid oxygen turns into gas oxygen which is sent to inlet system. The other part of CO2 is sent to inlet system and mixed with oxygen, which can reduce the oxygen-enriched combustion detonation tendency and make combustion stable. Computing grid of the IP52FMI single-cylinder four-stroke gasoline-engine is established according to the actual shape of the combustion chamber using KIVA-3V program. The effects of exhaust gas recirculation （EGR） rate are analyzed on the temperatures, the pressures and the instantaneous heat release rates when the EGR rate is more than 8%. The possibility of enclosing intake and exhaust system for engine is verified. The carbon dioxide trapping device is designed and the IP52FMI engine is transformed and the CO2 capture experiment is carried out. The experimental results show that when the EGR rate is 36% for the optimum EGR rate. When the liquid oxygen of 35.80-437.40 g is imported into the device and last 1-20 min, respectively, 21.50-701.30 g dry ice is obtained. This research proposes a new design method which can capture CO2 for vehicular internal combustion engine.

Flow and penetration behavior of submerged side-blown gas

To assess the widely used submerged side-blowing in pyrometallurgy,a high-speed camera-digital image processing-statistical approach was used to systematically investigate the effects of the gas flow rate,nozzle diameter,and inclination angle on the space-time distribution and penetration behavior of submerged side-blown gas in an air-water system.The results show that the gas motion gradually changes from a bubbling regime to a steady jetting regime and the formation of a complete jet structure as the flow rate increases.When the flow rate is low,a bubble area is formed by large bubbles in the area above the nozzle.When the flow rate and the nozzle diameter are significant,a bubble area is formed by tiny bubbles in the area above the nozzle.The increased inclination angle requires a more significant flow rate to form a complete jet structure.In the sampling time,the dimensionless horizontal and vertical penetration depths are Gaussian distributed.Decreasing the nozzle diameter and increasing the flow rate or inclination angle will increase the distribution range and discreteness.New correlations for a penetration depth with an error of±20%were obtained through dimensional analysis.The dimensionless horizontal penetration depth of an argon-melt system in a 120 t converter calculated by the correlation proposed by the current study is close to the result calculated by a correlation in the literature and a numerical simulation result in the literature.

Laminar Diffusion Flames of Methane in a Co-annular Jet of Oxygen-Enriched Air

Oxygen rich combustion is a mean to increase the energy efficiency and to contribute to CO2 capture. Influence of oxygen enriched air on the stability of methane flames from non premixed laminar jets has been investigated experimentally. The burner consists of two coaxial jets： methane flowing out of the inner, oxidizer from the outer. The flame behavior is studied according to the proportion of oxygen in the oxidizer jet, the oxidizer and the methane jets velocities. The flame is either anchored to the burner, lifted, stationary or not or blown-out. The addition of oxygen produces a decrease of the lift height, a reduction of the length of the reaction zone and an increase in the soot emission. These results have been reported into diagrams of stability where the flame configurations are connected to the competition between the dynamic effect of the injection velocity and the chemical effect of oxygen addition.

Analysis of the Influence of Oxygen Enrichment in the Blast on Temperature Field and NO_(x)Generation near the Burner in Reheating Furnace

In order to study the effect of oxygen-enriched combustion technology on the temperature field and NOX emission in the continuous heating furnace,this paper studies the oxygen-enriched combustion of a pushing steel continuous heating furnace in a domestic company.This study utilizes numerical simulation method,establishes themathematicalmodels of flow,combustion andNOX generation combustion process in the furnace and analyzes the heat transfer process and NOX generation in the furnace under different air oxygen content and different wind ratio.The research results show that with the increase of oxygen content in the air,the combustion temperature in the furnace rises significantly,and the emission concentration of NOX increases.Furthermore,the NOX emission concentration is related to the proportion of primary and secondary air.

Relationship between copper content of slag and matte in the SKS copper smelting process

In the newly developed oxygen-enriched bottom-blowing copper smelting process(also known as the SKS copper smelting process), Cu loss in slag is one of the most concerning issues. This paper presents our research results concerning the relationship between the Cu content of the matte and slag in the SKS process; the results are based on actual industrial production in the Dongying Fangyuan copper smelter. The results show that the matte grade strongly influences Cu losses in slag. The dissolved and entrained losses account for 10%–20% and 80%–90% of the total SKS industrial Cu losses in slag, respectively. With increasing matte grade, the dissolved and entrained Cu losses in the SKS slag both increase continuously. When the matte grade is greater than 68%, the content of Cu in the smelting slag increases much more dramatically. To obtain a high direct recovery of copper, the matte grade should be less than 75% in industrial SKS copper production.

Experimental research on the instability propagation characteristics of liquid kerosene rotating detonation wave

In order to study the instability propagation characteristics of the liquid kerosene rotating detonation wave(RDW),a series of experimental tests were carried out on the rotating detonation combustor(RDC)with air-heater.The fuel and oxidizer are room-temperature liquid kerosene and preheated oxygenenriched air,respectively.The experimental tests keep the equivalence ratio of 0.81 and the oxygen mass fraction of 35%unchanged,and the total mass flow rate is maintained at about 1000 g/s,changing the total temperature of the oxygen-enriched air from 620 K to 860 K.Three different types of instability were observed in the experiments:temporal and spatial instability,mode transition and re-initiation.The interaction between RDW and supply plenum may be the main reason for the fluctuations of detonation wave velocity and pressure peaks with time.Moreover,the inconsistent mixing of fuel and oxidizer at different circumferential positions is related to RDW oscillate spatially.The phenomenon of single-double-single wave transition is analyzed.During the transition,the initial RDW weakens until disappears,and the compression wave strengthens until it becomes a new RDWand propagates steadily.The increased deflagration between the detonation products and the fresh gas layer caused by excessively high temperature is one of the reasons for the RDC quenching and re-initiation.

Thermodynamic modeling of antimony removal from complex resources in copper smelting process

This work investigated the reaction mechanism of Sb in copper smelting process. The difference of multi-phase distribution of Sb in four typical copper smelting processes was analyzed. A multi-phase equilibrium model of the oxygen-enriched bottom-blow copper smelting process was developed. The impacts of Cu, S, and Sb concentrations in raw materials on Sb distribution in multiphases were researched. This model was also used to investigate the effect of process factors such as copper matte grade, oxygen-enriched concentration, smelting temperature, and oxygen/ore ratio(ratio of oxygen flow rate under standard conditions to concentrate charge rate) on Sb distribution behavior. The results showed that calculation data were in good agreement with the actual production results and literature data. Increasing the Cu content and decreasing the S and Sb contents in the concentrate, increasing the copper matte grade, oxygen/enriched concentration, and oxygen-ore ratio, and at the same time appropriately reducing the smelting temperature are conducive to the targeted enrichment of Sb into the slag. Modeling results can provide theoretical guidance for the clean and efficient treatment of complex resources and the comprehensive recycling of associated elements.

Preparation of hydrophobic flat sheet membranes from PVDF-HFP copolymer for enhancing the oxygen permeance in nitrogen/oxygen gas mixture

In this study, poly(vinilydene fluoride-co-hexafluoropropylene)(PVDF-HFP) was used for preparation of hydrophobic membranes using non-solvent induced phase inversion(NIPS) technique. PVDF-HFP copolymer with concentrations of 10 wt% and 12 wt% was prepared to investigate the effect of polymer concentration on pore structure,morphology, hydrophobicity and performance of prepared membranes. Besides, the use of two coagulation baths with the effects of parameters such as coagulant time, polymer type and concentration, and the amount of nonsolvent were studied. The performance of prepared membranes was evaluated based on the permeability and selectivity of oxygen and nitrogen from a gas mixture of nitrogen/oxygen under operating conditions of feed flow rate(1–5 L·min-1), inlet pressure to membrane module(0.1–0.5 MPa) and temperatures between 25 and 45 °C. The results showed that the use of two coagulation baths with different compositions of distillated water and isopropanol,coagulant time, polymer type and concentration, and the amount of non-solvent additive have the most effect on pore structure, morphology, thickness, roughness and crystallinity of fabricated membranes. Porosity ranges for the three fabricated membranes were determined, where the maximum porosity was 73.889% and the minimum value was 56.837%. Also, the maximum and minimum average thicknesses of membrane were 320.85 μm and115 μm. Besides, the values of 4.7504 × 10-7 mol· m-2· s-1· Pa-1, 0.525 and 902.126 nm were achieved for maximum oxygen permeance, O2/N2 selectivity and roughness, respectively.

Experimental and numerical analysis of secondary disasters induced by oxygen rich combustion within a tunnel

Various physical parameters, including gas concentrations (O2, CO, CH4, and H2) and temperatures at dif- ferent air velocities, were determined for full scale wood fires in the Chongqing Coal Research Institute fire test tunnel. Both experimental measurements and numerical simulations are discussed. The numer- ical analysis was performed with the computational fluid dynamics software package ''FLUENT''. The results show that the experimental data agree with the simulation results. The results verify that Roberts' theory of burning is correct. They also prove that the air velocity is the key factor that determines the type of combustion. Also, it is shown that secondary disasters are unlikely for oxygen rich combustion with a limited fire load.

Activity and characteristics of ＂Oxygen-enriched＂ highly reactive absorbent for simultaneous flue gas desulfurization and denitrification

An ＂Oxygen-enriched＂ highly reactive absor- bent was prepared by mixing fly ash, lime and a small quantity of KMnO4 for simultaneous desulfiarization and denitrification. Removal of SO2 and NO simultaneously was carried out using this absorbent in a flue gas circulating fluidized bed （CFB）. The highest simultaneous removal efficiency, 94.5% of SO2 and 64.2% of NO, was achieved under the optimal experiment conditions. Scanning Electron Microscope （SEM） and Accessory X-ray Energy Spectrometer （EDX） were used to observe the surface characteristics of fly ash, lime, ＂Oxygen-enriched＂ highly reactive absorbent and the spent absorbent. An ion chromatograph （IC） and chemical analysis methods were used to determine the contents of sulfate, sulfite, nitrate and nitrite in the spent absorbents, the results showed that sulfate and nitrite were the main products for desulfurization and denitrification respectively. The mechanism of removing SO2 and NO simultaneously was proposed based on the analysis results of SEM, EDX, IC and the chemical analysis methods.

Practice of improving the hot blast temperature for the 2500 m^3 BF

A high blast temperature is an effective measure that improves pulverized coal injection （PCI）and energy consumption,decreases the cost of blast furnaces （BF）. Apart from using technology such as the increased vault temperature of the hot-blast stove, the increased temperature of the waste gas, the preheating of combustion air and gas, and fully closed mixed air valves, other measures, such as using an oxygen-enriched blast stove, burning high heating value converter gas, increasing the number of stove changes to reduce the time needed for stove blasts, were taken to increase the blast temperature of the 2 500 m3 BF in recent years. The blast temperature of the 2 500 m3 BF was continuously increased in these years. The monthly average temperature of the 2 500 m3 BF reached 1 158℃, with the highest blast temperature reaching 1 195 ℃ in 2006. This technique of increased blast temperatures has reached an advanced level in China.

Numerical Simulation of Emission Characteristics for Single-Cylinder Diesel Engine

First, the geometry model and the calculation mesh of single-cylinder direct injection diesel engine are built, using ESE module of the 3D simulation software AVL FIRE v2014 [1]. Then, by setting appropriate boundary condition, initial condition and calculating step length, and selecting spray, the burning emissions on model and on the basis of adjusting the parameters, a scientific and reasonable simulation platform is built. Emission characteristics of single-cylinder diesel engines in oxygen-enriched, oxygen-enriched + EGR (inlet adding CO2), and separately using EGR would be studied. It is concluded that EGR synergy oxygen-enriched combustion is beneficial to exhaust treatment and 21% CO2 + 23% oxygen content is the optimal matching to improve diesel engine exhaust emissions.

Study on Characteristics of Co-firing Ammonia/Methane Fuels under Oxygen Enriched Combustion Conditions

Having a background of utilising ammonia as an alternative fuel for power generation, exploring the feasibility of co-firing ammonia with methane is proposed to use ammonia to substitute conventional natural gas. However, improvement of the combustion of such fuels can be achieved using conditions that enable an increase of oxygenation, thus fomenting the combustion process of a slower reactive molecule as ammonia. Therefore, the present study looks at oxygen enriched combustion technologies, a proposed concept to improve the performance of ammonia/methane combustion. To investigate the characteristics of ammonia/methane combustion under oxygen enriched conditions, adiabatic burning velocity and burner stabilized laminar flame emissions were studied. Simulation results show that the oxygen enriched method can help to significantly enhance the propagation of ammonia/methane combustion without changing the emission level, which would be quite promising for the design of systems using this fuel for practical applications. Furthermore, to produce low computational-cost flame chemistry for detailed numerical analyses for future combustion studies, three reduced combustion mechanisms of the well-known Konnov's mechanism were compared in ammonia/methane flame simulations under practical gas turbine combustor conditions. Results show that the reduced reaction mechanisms can provide good results for further analyses of oxygen enriched combustion of ammonia/methane. The results obtained in this study also allow gas turbine designers and modellers to choose the most suitable mechanism for further combustion studies and development.