Studies of Catalysis in Partial Oxidation of Methane to Syngas（Ⅱ）──Chemisorbed Species，Energetics and Mechanism

he characteristic study,by means of in-situ IR spectroscopy, of chemisorbed species on the Ni-catalysts for the partial oxidation of methane(POM)to syngas demonstrated the existence of CH_x(a)and H_xCO(a)adspecies on the functioning Ni-catalysts, Several designed experimental investigations on the reactivities of methane with CO_2 and with O_2,respectively,over the Ni-catalysts, and of CO_2 with the prereduced Ni-catalyst,ats well as of the deposited carbon with CO_2 and with O_2,respectlvely,liave been carried out and the reLqults were unfavorable to the two-step mechanistic interpretation proposed for the POM reaction. By means of tlie BOC-MP Approach,energetics of a set of elementary reactions,which may be involved in the POM process,on the clean(111)surface of Ni,Fe,Cu and Pd, re- spectively,has been studied.The result;of the experiments and the calculation of the present work favor the direct catalytic dissociation-plus-surface oxidation-plus-further debdrogenation mechanism as the dominant pathway making major contribution to the POM reaction.

Catalytic Partial Oxidation of Methane over Ni/CeO_2-ZrO_2-Al_2O_3

Nickel catalysts supported on CeO2-ZrO2-CeO2,ZrO2-Al2O3 and Al2O3 were prepared and characterized by means of X-ray diffraction（XRD）,BET areas,H2 temperature-programmed reduction（H2-TPR）,and X-ray photoelectron spectroscopy（XPS）.Through the test of catalytic partial oxidation of methane（CPOM）,Ni/CeO2-ZrO2-Al2O3 displayed the highest activity,which resulted from its largest BET area and best NiO dispersion.Furthermore,Ni/CeO2-ZrO2-Al2O3 maintained a long-time stability in CPOM,which was attributed to its best coking resistance among all the prepared catalysts.

Effect of Cu promoter on Ni-based SBA-15 catalysts for partial oxidation of methane to syngas

A series of Ni/SBA-15 catalysts with 5wt% to 15wt% Ni content as well as a series of 12.5%Ni/Cu/SBA-15 catalysts with 1% to 10% copper content were prepared by the impregnation method. The catalytic performance for partial oxidation of methane was investigated in a continuous flow microreactor under atmospheric pressure. The textural and chemical properties of the catalysts were characterized by XRD, TEM, BET and Hz-TPR techniques. The results indicated that the catalysts modified with Cu promoter showed better performance than those without modification. For the 12.5%Ni/2.5%/Cu/SBA-15 catalyst, at 850 ℃ the conversion of CH4 reached 97.9% and the selectivity of CO and H2 reached 98.0% and 96.0%, respectively. In XRD patterns of the Ni/Cu/SBA-15 catalyst with 7.5 to 10% Cu contents there were CuO characteristic peaks beside NiO characteristic peaks. The mesoporous structure of SBA-15 was retained in all of the catalysts. TPR analysis of the catalysts revealed that a strong interaction between Ni, Cu promoter and SBA-15 support may be existed. This interaction enhanced significantly the redox properties of the catalysts resulting in the higher catalytic activity.

Effect of CeO_2 and CaO Promoters on Ignition Performance for Partial Oxidation of Methane over Ni/MgO-Al_2O_3 Catalyst

The effect of CeO2 and CaO promoters on the ignition performance over Ni/MgO-Al2O3 catalyst for the partial oxidation of methane （POM） to synthesis gas was investigated. It was found that the POM reaction could not be ignited over lwt%Ni/MgO-Al2O3 catalyst without the promoters in the temperature range from 773 K to 1073 K. CeO2 and CaO promoters enhanced the ignition performance and the POM reactivity of lwt%Ni/MgO-Al2O3 catalyst remarkably. Moreover, the improving effect became greater with the increase of the promoter content under the investigated reactiorrconditions. The modification effects of CeO2 and CaO promoters were closely related to the concentration and reducibility of the surface and bulk oxygen species.

Partial Oxidation of Methane to Syngas over Monolithic Ni/γ-Al_2O_3 Catalyst——Effects of Rare Earths and Other Basic Promoters

A series of monolithic Ni/γ-Al2O3 catalysts with and without basic promoters （Na, Sr, La, Ce） were prepared. Partial oxidation of methane （POM） to syngas was carried out in a continuous-flow, fixed-bed reactor. The influences of reaction conditions, including temperature, CH4/O2 ratio and space velocity, on the performance of the catalyst were investigated. The results show that at a high space velocity of 1 ×10^5 h^-1, optimal CH4 conversion can be obtained. Effects of promoters such as Na, Sr, Ce, La were also investigated, and the catalyst samples were characterized by means of temperature-programmed reduction and XRD techniques. XRD suggests that the addition of promoters has no influence on the crystal structure of Ni/γ-Al2O3 catalyst. The results show that the addition of a small amount of promoters improves the reducibility and activity of the catalyst. The side reaction CH4 ＋ 2O2→CO2 ＋ H2O, is fully restrained and 100% H2 selectivity is achieved when Ce and La are used as promoters, respectively.

Effect of different mixing ways in palladium/ceria-zirconia/alumina preparation on partial oxidation of methane

The effect of the mixing ways of Ce0.7Zr0.3O2-Al2O3 mixed oxides on the partial oxidations of methane （POM） was investigated over Pd/Ce0.7Zr0.3O2-Al2O3 catalysts, the mixing ways including salt precursor mixing （ATOM）, precipitator mixing （MOL）, and powder mechanically mixing （MECH）, respectively. The test results indicated that among the three samples, Pd/ATOM had the best catalytic activity while Pd/MOL had the best stability in the stability test. Both the activity sequences of the fresh and used samples were consistent with the order of Pd dispersion. According to the X-ray diffraction （XRD） and BET characterization, the interaction of Ce^4＋, Zr^4＋, and Al^3＋ in the ATOM mixed oxide was in favor of performing higher catalytic activity and thermal stability. The stability test indicated that Pd/MOL had the highest Pd dispersion and least coke formation on the active sites calculated by the Hz-chemisorption and TG results, which was considered to relate to its superior activity of POM to other catalysts.

Partial oxidation of methane in Ba_(0.5)Sr_(0.5)Co_(0.8)Fe_(0.1)Ni_(0.1)O_(3-δ) ceramic membrane reactor

Ba0.5Sr0.5Co0.8Fe0.1Ni0.1O3δ（BSCFNiO） perovskite oxides were synthesized using a combined EDTA-citrate complexation method,and then pressed into disk and applied in a membrane reactor.The performance of the BSCFNiO membrane reactor was studied for partial oxidation of methane over Ni/α-Al 2 O 3 catalyst.The time dependence of oxygen permeation rate and catalytic performance of BSCFNiO membrane during the catalyst initiation stage were investigated at 850 C.In unsteady state,oxygen permeation rate,methane conversion and CO selectivity were closely related to the state of the catalyst.After 300 min from the initial time,the reaction condition reached to steady state and oxygen permeation rate were obtained about 11.7cm 3 cm 2 min 1.Also,the performance of membrane reactor was studied at the temperatures between 750 and 950 C.The results demonstrated good performance for the membrane reactor,as CH 4 conversion and CO selectivity permeation rate reached 98% and 97.5%,respectively,and oxygen permeation rate was about 14.5 cm 3 cm 2 min 1 which was 6.8 times higher than that of air-helium gradient.Characterization of membrane surface by SEM after reaction showed that the original grains disappeared on both surfaces exposed to the air and reaction side,but XRD profile of the polished surface membrane indicated that the membrane bulk preserved the perovskite structure.

Effects of surface states over core-shell Ni@SiO_2 catalysts on catalytic partial oxidation of methane to synthesis gas

In the present work, core-shell Ni@SiO2 catalysts were investigated in order to evaluate the relevance of catalytic activity and surface states of Ni core as well as Ni nanoparticles size to catalytic partial oxidation of methane （POM）. The catalysts were characterized by N2 adsorption, H2-TPR, XRD, TEM and XPS techniques. The catalytic performance of the core-shell catalysts was found to be dependent on the surface states of catalyst, which influenced the formation of products. It was considered that carbon dioxide formed on the oxidized nickel sites （NiO） and carbon monoxide produced on the reduced sites （Ni）. The surface states of active metal in the dynamic were influenced both by the size of Ni core and the porosity of silica shell. However, the catalytic activity would be debased when the size of Ni core was under a certain extent, which can be ascribed to the fact the carbon deposition increased with the increasing content of NiO. The effects of surface states of Ni@SiO2 catalyst on the catalytic performance were discussed and the reaction pathway over Ni core encapsulated inside silica shell was proposed.

Studies on Catalysis in Partial Oxidation of Methane to Syngas(Ⅰ)──Performance and Characterization of Ni-based Catalysts

Highly active and selective Ni-based catalysts for partial oxidation of methane (POM) to syngas (CO/H,) have been studied and developed. Spectroscopic characterization by XRD, XPS, EPR, etc. demonstrated that under the POM reaction conditions, the Ni-components of the catalysts investigated were reduced and enriched on the surface to form metallic Ni0-phase. A comparative study of the first series of transition-metals showed that only Ni and Co have a high POM activity and selectivity, whereas the others (including Mn, Fe, Cu, etc. ) give mainly complete combustion products, Co, and H2O. The results favor the following viewpoints: the PoM activity is related with the rapidly changeable valence transitionmetal sites, M0/M2+ (e. g. Ni0/Ni2+ ), on the surface of the functioning catalysts;the transition-metal sites in zero-valence state seem to be responsible for the activation and dehydrogenation of methane by homolytic splitting of its C-H bonds on these sites. and the nature of rapidly changeable valence of the active sties is requisite for activation and rapid conversion of dioxygen.

Low-temperature utilization of CO_2 and CH_4 by combining partial oxidation with reforming of methane over Ru-based catalysts

Combination of partial oxidation of methane （POM） with carbon dioxide reforming of methane （CRM） has been studied over Ru-based catalysts at 550℃.POM,CRM and combined reaction were performed over 8wt%Ru/γ-Al2O 3 and the results show that both POM and CRM contribute to the combined reaction,between which POM plays a more important role.Moreover,the addition of Ce to Ru-based catalyst results in an improvement in the activity and CO selectivity under the adopted reaction conditions.The Ce-doped catalyst was characterized by N2 adsorption-desorption,SEM,XRD,TPR,XPS and in situ DRIFTS.The mechanism has been studied by in situ DRIFTS together with the temperature distribution of catalyst bed.The mechanism of the combined reaction is more complicated and it is the combination of POM and CRM mechanisms in nature.The present paper provides a new catalytic system to activate CH4 and CO2 at a rather low temperature.

Investigation on the Performance of Supported Molybdenum Carbide for the Partial Oxidation of Methane

The performance of supported and unsupported molybdenum carbide for thepartial oxidation of methane (POM) to syngas was investigated. An evaluation of the catalystsindicates that bulk molybdenum carbide has a higher methane conversion during the initial stage buta lower selectivity to CO and H_2/CO ratio in the products. The rapid deactivation of the catalystis also a significant problem. However, the supported molybdenum carbide catalyst shows a muchhigher methane conversion, increased selectivity and significantly improved catalytic stability. Thecharacterization by XRD and BET specific area measurements depict an improved dispersion ofmolybdenum carbide when using alumina as a carrier. The bulk or the supported molybdenum carbideexists in the β-MO_2C phase, while it is transformed into molybdenum dioxide postcatalysis which isan important cause of molybdenum carbide deactivation.

Partial oxidation of methane to syngas catalyzed by a nickel nanowire catalyst

A nickel nanowire catalyst was prepared by a hard template method, and characterized by transmission electron microscopy （TEM）, N2 physical adsorption, X-ray photoelectron spectrometry （XPS）, X-ray diffraction （XRD） and H2 temperature-programmed reduction （H2-TPR）. The catalytic properties of the nanowire catalyst in the partial oxidation of methane to syngas were compared with a metallic Ni catalyst which was prepared with nickel sponge. The characterization results showed that the nickel nanowire catalyst had high specific surface area and there was more NiO phase in the nickel nanowire catalyst than in the metallic Ni catalyst. The reaction results showed that the nickel nanowire catalyst had high CH4 conversion and selectivities for H2 and CO under low space velocity.

Effect of heat transfer on the oscillatory behavior in partial oxidation of methane over nickel catalyst

Monte Carlo method was applied to simulate the oscillatory behavior during partial oxidation of methane under non-isothermal condition. The simulation was performed to examine the influences of heat transfer constant and particle size on the kinetic oscillation. The oscillatory period and amplitude were observed to increase with the increase of heat transfer constant. The increase of catalyst particle size was found to result in short oscillatory period and more or less regular oscillations combined with the formation of oxide down to L = 100.

Modeling of microreactor for syngas production by catalytic partial oxidation of methane

Fixed-bed reactors for the catalytic partial oxidation of methane （CPOM） to produce synthesis gas still pose hot spots problems.Microreactor is a good alternative reactor proposed to resolve these problems.In this paper,synthesis gas （hydrogen and carbon monoxide） production was investigated by a two-dimensional numerical model of single microchannel.Computational fluid dynamic （CFD） modeling with detailed chemistry was conducted to understand the CPOM on platinum （Pt） catalyst.Gas inlet velocity,microchannel pressure,and fuel to air ratio （F/A） are selected as the effective parameters on microchannel performance.Study results show that Reynolds number has considerable effect on methane conversion,hydrogen to carbon monoxide ratio （H2/CO）,and product distribution.Increasing gas inlet velocity causes all the above parameters to decrease.It is noted that increasing microchannel pressure and decreasing the ratio of fuel to air cause the decrease of the H2/CO ratio.

Yttria promoted metallic nickel catalysts for the partial oxidation of methane to synthesis gas

A metallic Ni catalyst was prepared with nickel sponge, followed by acid treatment. It was further promoted with yttria by an impregnation method. The catalysts were characterized by SEM, BET, XRD, TPR, XPS, etc., and studied in the partial oxidation of methane to syngas. The characterization results showed that the yttria promoted metallic Ni catalysts had high specific surface area and more NiO. The reaction results showed that the yttria promoter increased the CH4 conversion and the selectivity for H2 and CO.

Core-shell structured Ru-Ni@SiO_2: Active for partial oxidation of methane with tunable H_2/CO ratio

This study demonstrated that a Ru-Ni bimetallic core-shell catalyst（0.6%Ru-Ni）@Si O2with a proper surface Ru concentration is superior in achieving better catalytic activity and tunable H2/CO ratio at a comparatively lower reaction temperature（700℃）.Compared to the impregnation method,the hydrothermal approach leads to a highly uniform Ru distribution throughout the core particles.Uniform Ru distribution would result in a proper surface Ru concentration as well as more direct Ru-Ni interaction,accounting for better catalyst performance.Enriched surface Ru species hinders surface carbon deposition,but also declines overall activity and H2/CO ratio,meanwhile likely enhances Ni oxidation to certain degree under the applied reaction conditions.Over the current（m%Ru-Ni）@Si O2catalyst,the formation of fibrous carbon species is suppressed,which accounts for good stability of catalyst within a TOS of 10 h.

Partial oxidation of methane by photocatalysis

Methane chemistry is one of the“Holy Grails of catalysis”.It is highly desirable but challenge to transform methane into value-added chemicals,because of its high C-H bonding energy(435 kJ/mol),lack ofπbonding or unpaired electrons.Currently,commercial methane conversion is usually carried out in harsh conditions with enormous energy input.Photocatalytic partial oxidation of methane to liquid oxygenates(PPOMO)is a future-oriented technology towards realizing high efficiency and high selectivity under mild conditions.The selection of oxidant is crucial to the PPOMO performance.Hence,attentions are paid to the research progress of PPOMO with various oxidants(O_(2),H_(2)O,H_(2)O_(2)and other oxidants).Moreover,the activation of the selected oxidants is also highly emphasized.Meanwhile,we summarized the methane activation mechanisms focusing on the C-H bond that was broken mainly by·OH radical,O-specie or photogenerated hole(h+).Finally,the challenges and prospects in this subject are briefly discussed.

Effects of MgO promoter on properties of Ni/Al_(2)O_(3) catalysts for partial oxidation of methane to syngas

The effects of MgO promoter on the physico-chemical properties and catalytic performance of Ni/Al_(2)O_(3) catalysts for the partial oxidation of methane to syngas were studied by means of BET,XRD,H2-TPR,TEM and perfor-mance evaluation.It was found that the MgO promoter bene-fited from the uniformity of nickel species in the catalysts,inhibited the formation of NiAl2O4 spinel and improved the interaction between nickel species and support.These results were related to the formation of NiO–MgO solid solution and MgAl_(2)O_(4) spinel.Moreover,for the catalysts with a proper amount of MgO promoter,the nickel dispersiveness was enhanced,therefore making their catalytic performance in methane partial oxidation improved.However,the excessive MgO promoter exerted a negative effect on the catalytic performance.Meanwhile,the basicity of MgO promoted the reversed water–gas shift reaction,which led to an increase in CO selectivity and a decrease in H2 selectivity.The suitable content of MgO promoter in Ni/Al_(2)O_(3) catalyst was∼7 wt-%.

Visualizing the importance of oxide-metal phase transitions in the production of synthesis gas over Ni catalysts

Synthesis gas, composed of H2 and CO, is an important fuel which serves as feedstock for industrially relevant processes, such as methanol or ammonia synthesis. The efficiency of these reactions depends on the H2: CO ratio, which can be controlled by a careful choice of reactants and catalyst surface chemistry.Here, using a combination of environmental scanning electron microscopy(ESEM) and online mass spectrometry, direct visualization of the surface chemistry of a Ni catalyst during the production of synthesis gas was achieved for the first time. The insertion of a homebuilt quartz tube reactor in the modified ESEM chamber was key to success of the setup. The nature of chemical dynamics was revealed in the form of reversible oxide-metal phase transitions and surface transformations which occurred on the performing catalyst. The oxide-metal phase transitions were found to control the production of synthesis gas in the temperature regime between 700 and 900 ℃ in an atmosphere relevant for dry reforming of methane(DRM, CO2: CH4=0.75). This was confirmed using high resolution transmission electron microscopy imaging, electron energy loss spectroscopy, thermal analysis, and C18O2 labelled experiments.Our dedicated operando approach of simultaneously studying the surface processes of a catalyst and its activity allowed to uncover how phase transitions can steer catalytic reactions.