Compared to the micro-sized particle-reinforced metal matrix composites, the nano-sized particle-reinforced metal matrix composites possess superior strength, ductility, and wear resistance, and they also exhibit good...Compared to the micro-sized particle-reinforced metal matrix composites, the nano-sized particle-reinforced metal matrix composites possess superior strength, ductility, and wear resistance, and they also exhibit good elevated temperature properties. Therefore, the nano-sized particle-reinforced metal matrix composites are the new potential material which could be applied in many industry fields. At present, the nano-sized particle-reinforced metal matrix composites could be manufactured by many methods. Different kinds of metals, predominantly A1, Mg, and Cu, have been employed for the production of composites reinforced by nano-sized ceramic particles such as carbides, nitrides, and oxides. The main drawbacks of these synthesis methods are the agglomeration of the nano-sized particles and the poor interface between the particles and the metal matrix. This work is aimed at reviewing the ex situ and in situ manufacturing techniques. Moreover, the distinction between the two methods is discussed in some detail. It was agreed that the in situ manufacturing technique is a promising method to fabricate the nano-sized particle-reinforced metal matrix composites.展开更多
The influences of I,article size on the mechanical properties of the particulate metal matrix composite;are obviously displayed in the experimental observations. However, the phenomenon can not be predicted directly u...The influences of I,article size on the mechanical properties of the particulate metal matrix composite;are obviously displayed in the experimental observations. However, the phenomenon can not be predicted directly using the conventional elastic-plastic theory. It is because that no length scale parameters are involved in the conventional theory. In the present research, using the strain gradient plasticity theory, a systematic research of the particle size effect in the particulate metal matrix composite is carried out. The roles of many composite factors, such as: the particle size, the Young's modulus of the particle, the particle aspect ratio and volume fraction, as well as the plastic strain hardening exponent of the matrix material, are studied in detail. In order to obtain a general understanding for the composite behavior, two kinds of particle shapes, ellipsoid and cylinder, are considered to check the strength dependence of the smooth or non-smooth particle surface. Finally, the prediction results will be applied to the several experiments about the ceramic particle-reinforced metal-matrix composites. The material length scale parameter is predicted.展开更多
This paper focuses on surface metallization of oxide particles by means of titanium nitride (TiN) thin films for the production of highly wear-resistant metal matrix composites (MMC) on Fe-base for wear protection app...This paper focuses on surface metallization of oxide particles by means of titanium nitride (TiN) thin films for the production of highly wear-resistant metal matrix composites (MMC) on Fe-base for wear protection applications. These powder-metallurgically produced materials consist of a metallic matrix with embedded oxide hard-particles such as alumina or zirconia. The poor wettability of these oxides by iron-base melts and the resulting weak bonding between the components lead to porous materials and weak tribomechanical properties, thus limiting the material’s application range. To counteract such problems, this paper describes a processing route in which the oxide particles are pre-metallized by application of a thin TiN coating by means of chemical vapor deposition (CVD). This surface metallization should increase the wettability and bonding behavior between the ionically bonded particles and the iron-base alloy, which should improve the mechanical and tribological properties. Therefore, a CVD device for coating ceramic particles was constructed and is described in this paper. Furthermore, coatings deposited on the ceramic sub-strates were investigated by means of RBS, SEM and XRD. In addition, the feasibility of producing metal matrix composites (MMC) by admixing the TiN-coated oxide particles with a Fe-base alloy and their further densification by supersolidus liquid-phase sintering is demonstrated.展开更多
Aluminum based metal matrix composites were fabricated using stir casting where silicon carbide and alumina were the reinforcements. Different types of properties (physical-density, mechanical-tensile, hardness, chemi...Aluminum based metal matrix composites were fabricated using stir casting where silicon carbide and alumina were the reinforcements. Different types of properties (physical-density, mechanical-tensile, hardness, chemical-corrosion etc.) were measured and compared with base metals/alloys. The properties were significantly varied. The highest density was obtained for pure aluminium with 5% Al<sub>2</sub>O<sub>3</sub> whereas the lowest was obtained for AA-4032 alloy. The highest hardness was obtained for AA-4032 with 5% Al<sub>2</sub>O<sub>3</sub> whereas the lowest was obtained for pure Al with 5% Al<sub>2</sub>O<sub>3</sub>. The highest strength was obtained for AA-6061 with 5% coarse SiC whereas the lowest was obtained for pure Al. The highest impact strength was obtained for AA-4032 with 5% Al<sub>2</sub>O<sub>3</sub> whereas the lowest was obtained for AA-6061. The corrosion resistance of all composites was lower than that of the base materials.展开更多
This work dealt with the damping performance and its underlying mechanism in SiC nanoparticles reinforced AZ91D composite(SiC_(np)/AZ91D)processed by cyclic extrusion and compression(CEC).It was found that the CEC pro...This work dealt with the damping performance and its underlying mechanism in SiC nanoparticles reinforced AZ91D composite(SiC_(np)/AZ91D)processed by cyclic extrusion and compression(CEC).It was found that the CEC process significantly affects the damping performance of the composite due to alterations in the density of dislocations and grain boundaries in the matrix alloy.Although there would be dynamic precipitation of the Mg17Al12 phase during processing which increases the phase interface and limits the mobility of dislocations and grain boundaries.The results also showed that the damping capacity of 1%SiC_(np)/AZ91D composite continuously decreases with adding CEC pass number and it consistently increases with rising the applied temperature.Considering the first derivative of the tanδ-T curve,the dominant damping mechanism based on test temperature can be divided into three regions.These three regions are as follows(i)dislocation vibration of the weak pinning points(≤T_(cr)),(ii)dislocation vibration of the strong pinning points(T_(cr)∼T_(V)),and(iii)grain boundary/interface sliding(≥T_(V))展开更多
An attempt has been made to study the influence of wear parameters like applied load, sliding speed, sliding distance and percentage of reinforcement on the dry sliding wear of the metal matrix composites. A plan of e...An attempt has been made to study the influence of wear parameters like applied load, sliding speed, sliding distance and percentage of reinforcement on the dry sliding wear of the metal matrix composites. A plan of experiments, based on techniques of Taguchi, was performed to acquire data in controlled way. An orthogonal array and the analysis of variance were employed to investigate the influence of process parameters on the wear of composites. The objective is to establish a correlation between dry sliding wear of composites and wear parameters. These correlations were obtained by multiple regressions. Finally, confirmation tests were conducted to verify the experimental results foreseen from the mentioned correlations.展开更多
Al-Si metal matrix composites (MMCs) reinforced with 20 vol.% alumina-silicate shot fibers (Al2O3-SiO2(sf)) were fabricated by an infiltration squeeze method. Pure Pr metal was added into these composites. The effect ...Al-Si metal matrix composites (MMCs) reinforced with 20 vol.% alumina-silicate shot fibers (Al2O3-SiO2(sf)) were fabricated by an infiltration squeeze method. Pure Pr metal was added into these composites. The effect of Pr addition on the microstructure evolution of Al-Si MMCs was investigated by SEM,TEM,and EDS. Pr addition is favorable to make uniform microstructures with the modified eutectic Si crystal. PrAlSi phase with high contents of Pr and Si is observed on the interface between the fiber and the m...展开更多
The particle characteristics of 15%SiC particles reinforced metal matrix composites(MMC)made by powder metallurgy route were studied by using a statistical method.In the analysis,the approach for estimation of the cha...The particle characteristics of 15%SiC particles reinforced metal matrix composites(MMC)made by powder metallurgy route were studied by using a statistical method.In the analysis,the approach for estimation of the characteristics of particles was presented.The study was carried out by using the mathematic software MATLAB to calculate the area and perimeter of each particle, in which the image processing technique was employed.Based on the calculations,the sizes and shape factors of each particle were investigated respectively.Additionally,the finite element model(FEM)was established on the basis of the actual microstructure.The contour plots of von Mises effective stress and strain in matrix and particles were presented in calculations for considering the influence of microstructure on the deformation behavior of MMC.Moreover,the contour maps of the maximum stress of particles and the maximum plastic strain of matrix in the vicinity of particles were introduced respectively.展开更多
Important progresses in the study of laser additive manufacturing on metal matrix composites(MMCs)have been made.Recent efforts and advances in additive manufacturing on 5 types of MMCs are presented and reviewed.The ...Important progresses in the study of laser additive manufacturing on metal matrix composites(MMCs)have been made.Recent efforts and advances in additive manufacturing on 5 types of MMCs are presented and reviewed.The main focus is on the material design,the combination of reinforcement and the metal matrix,the synthesis principle during the manufacturing process,and the resulted microstructures as well as properties.Thereafter,the trend of development in future is forecasted,including:Formation mechanism and reinforcement principle of strengthening phase;Material and process design to actively achieve expected performance;Innovative structure design based on the special properties of laser AM MMCs;Simulation,monitoring and optimization in the process of laser AM MMCs.展开更多
In the present manuscript numerical analysis on the ballistic performance of a tungsten particle/metallic glass matrix(WP/MG) composite rod is conducted by integrating with related experimental investigations. In the ...In the present manuscript numerical analysis on the ballistic performance of a tungsten particle/metallic glass matrix(WP/MG) composite rod is conducted by integrating with related experimental investigations. In the corresponding finite element method(FEM) simulations a modified coupled thermomechanical constitutive model is employed to describe the mechanical properties of metallic glass(MG)matrix, and geometrical models of the WP/MG composite rod are established based on its inner structure. The deformation and failure characteristics of the rod and target materials are analyzed in detail,and the influences of various factors on the ballistic performance of the WP/MG composite long rod are discussed. Related analysis demonstrates that the penetrating performance of the WP/MG rod is similar to that of the tungsten fiber/metallic glass matrix(WF/MG) composite long rod, i.e., a "self-sharpening" behavior also occurs during the penetration process, and correspondingly its penetrating capability is better than that of the tungsten heavy alloy(WHA) rod. However, the mass erosion manner of the WP/MG rod is different and the erosion is relatively severe, thus its penetrating capability is a little lower compared with that of the WF/MG one. Moreover, the impact velocity and the target strength have significant influences on the ballistic performance of the WP/MG composite rod, whereas the effect of initial nose shape is very little.展开更多
Particulate reinforced metallic matrix composites have attracted considerable attention due to their lightweight, high strength, high specific modulus, and good wear resistance. A1/B4C composite strips were produced i...Particulate reinforced metallic matrix composites have attracted considerable attention due to their lightweight, high strength, high specific modulus, and good wear resistance. A1/B4C composite strips were produced in this work by a modified accumulative roll bonding process where the strips were rotated 90° around the normal direction between successive passes. Transmission electron microscopy and X-ray diffraction analyses reveal the development of nanostructures in the Al matrix after seven passes. It is found that the B4C reinforcement distribution in the matrix is improved by progression of the process. Additionally, the tensile yield strength and elongation of the processed materials are increased with the increase of passes.展开更多
To improve the wettability of common fiUer metals on Al metal matrix composites ( AI-MMCs ) , three kinds of active ternary filler metals, Al-Si-Ti, Zn-Al-Ti and Cu-Al-Ti systems, were prepared by the addition of Ti...To improve the wettability of common fiUer metals on Al metal matrix composites ( AI-MMCs ) , three kinds of active ternary filler metals, Al-Si-Ti, Zn-Al-Ti and Cu-Al-Ti systems, were prepared by the addition of Ti. Excessive melting temperature made the gravity segregation of Ti remarkable in ingot. The effect of Ti content on the melting point for AI-Si-Ti ternary system was not as sensitive as that for Al-Ti binary system. The Al-12Si-1Ti filler metal showed good ability to form brazing foil during rapid cooling, ductile fracture surface and similar shear strength to conventional Al-12Si filler metal. Moreover, the Al2 03 reinforcements on initial surface could be covered by the Al-12Si-1Ti filler metal without interfacial gaps after sessile drop test. For Zn-9.5Al-0. 5 Ti braze alloy, severe vaporization of Zn and severe segregation of Ti Occurred. During wettability test for traditional Al-12Si and Zn-9.5Al-0. 5Ti, although some Si or Zn could penetrate into the composite, interfacial gap still remained. The prepared Cu-19Al-1 Ti interlayer consisted of primary phase of Al4Cu9 and network Cu-Al-Ti ternary intermetaUic compound, showing poor ability to form foil and very brittle nature. These results demonstrated that Al-Si-Ti system should be promising for Al-MMCs.展开更多
The thermal residual stresses and the stress distributions of short fiber reinforced metal matrix composite under tensile and compressive loadings were studied using large strain axisymmetric elasto plastic finite ele...The thermal residual stresses and the stress distributions of short fiber reinforced metal matrix composite under tensile and compressive loadings were studied using large strain axisymmetric elasto plastic finite element method. It is demonstrated that the thermal residual stresses can result in asymmetrical stress distributions and matrix plasticity. The thermal residual stresses decrease the stress transfer in tension and enhance the stress transfer in compression. The fiber volume fraction has more important effects on the thermal residual stresses and the stress distributions under tensile and compressive loadings than the fiber aspect ratio and the fiber end distance. [展开更多
Graphene has been extensively explored to enhance functional and mechanical properties of metalmatrix nanocomposites for wide-range applications due to their superior mechanical,electrical and thermal properties.This ...Graphene has been extensively explored to enhance functional and mechanical properties of metalmatrix nanocomposites for wide-range applications due to their superior mechanical,electrical and thermal properties.This article discusses recent advances of key mechanisms,synthesis,manufacture,modelling and applications of graphene metal matrix nanocomposites.The main strengthening mechanisms include load transfer,Orowan cycle,thermal mismatch,and refinement strengthening.Synthesis technologies are discussed including some conventional methods(such as liquid metallurgy,powdermetallurgy,thermal spraying and deposition technology)and some advanced processing methods(such as molecular-level mixing and friction stir processing).Analytical modelling(including phenomenological models,semi-empirical models,homogenization models,and self-consistent model)and numerical simulations(including finite elements method,finite difference method,and boundary element method)have been discussed for understanding the interface bonding and performance characteristics between graphene and different metal matrices(Al,Cu,Mg,Ni).Key challenges in applying graphene as a reinforcing component for the metal matrix composites and the potential solutions as well as prospectives of future development and opportunities are highlighted.展开更多
A novel metal matrix composite freeform fabrication approach,fiber traction printing(FTP),is demonstrated through controlling the wetting behavior between fibers and the matrix.This process utilizes the fiber bundle t...A novel metal matrix composite freeform fabrication approach,fiber traction printing(FTP),is demonstrated through controlling the wetting behavior between fibers and the matrix.This process utilizes the fiber bundle to control the cross-sectional shape of the liquid metal,shaping it from circular to rectangular which is more precise.The FTP process could resolve manufacturing difficulties in the complex structure of continuous fiber reinforced metal matrix composites.The printing of the first layer monofilament is discussed in detail,and the effects of the fibrous coating thickness on the mechanical properties and microstructures of the composite are also investigated in this paper.The composite material prepared by the FTP process has a tensile strength of 235.2 MPa,which is close to that of composites fabricated by conventional processes.The complex structures are printed to demonstrate the advantages and innovations of this approach.Moreover,the FTP method is suited to other material systems with good wettability,such as modified carbon fiber,surfactants,and aluminum alloys.展开更多
Transient liquid phase (TLP) bonded aluminium based metal matrix composite (MMC) joints can be classified into three distinct regions, i.e. the particulate segregation region, the denuded particulate region and the ...Transient liquid phase (TLP) bonded aluminium based metal matrix composite (MMC) joints can be classified into three distinct regions, i.e. the particulate segregation region, the denuded particulate region and the base material region. The microstructure of the particulate segregation region consists of alumina particulate and Al alloy matrix with the Al 2Cu and MgAl 2O 4. It contains more and smaller alumina particulates compared with the base material region. The TLP bonded joints have the tensile strength of 150 MPa ~200 MPa and the shear strength of 70 MPa ~100 MPa . With increasing tensile stress, cracks initiate in the particulate segregation region, especially in the particulate/particulate interface and the particulate/matrix interface, and propagate along particulate/matrix interface, througth thin matrix metal and by linking up the close cracks. The particulate segregation region is the weakest during tensile testing and shear testing due to obviously increased proportion of weak bonds (particulate particulate bond and particulate matrix bond).展开更多
Reticulated polyurethane was chosen as the preceramic material for preparing the porous preform using the replication process. The immersing and sintering processes were each performed twice for fabricating a high-por...Reticulated polyurethane was chosen as the preceramic material for preparing the porous preform using the replication process. The immersing and sintering processes were each performed twice for fabricating a high-porosity and super-strong skeleton. The aluminum magnesium matrix composites reinforced with three-dimensional network structure were prepared using the infiltration technique by pressure assisting and vacuum driving. Light interfacial reactions have played a profitable role in most of the ceramic-metal systems. The metal matrix composites interpenetrated with the ceramic phase have a higher wear resistance than the metal matrix phase. The volume fraction of ceramic reinforcement has a significant effect on the abrasive wear, and the wear rate can be decreased with the increase of the volume fraction of reinforcement.展开更多
The corrosion resistance of 2024 Al and SiC particle reinforced 2024 Al metal matrix composite (SiCp?024AI MMC) in 3.5% NaCl solution was investigated with electrochemical method and immersion test, and the corrosion ...The corrosion resistance of 2024 Al and SiC particle reinforced 2024 Al metal matrix composite (SiCp?024AI MMC) in 3.5% NaCl solution was investigated with electrochemical method and immersion test, and the corrosion protection of sulfuric acid anodized coatings on both materials was evaluated by electrochemical impedance spectroscopy. The results showed that the SiCp?024AI MMC is more susceptible to corrosion than its matrix alloy in 3.5% NaCI. For 2024AI, the anodized coating provides excellent corrosion resistance to 3.5% NaCI. The anodized coating on the SiCp?024AI provides satisfactory corrosion protection, but it is not as effective as that for 2024AI because the structure of the anodized layer is affected by the SiC particulates.展开更多
A study is presented of the laser welding behaviour of an SiC particulate re-inforced Al-alloy comPOsite using a pulsed Nd-YAG laser. The influences of laser weldingparameters of laser intensity, pulse duration and th...A study is presented of the laser welding behaviour of an SiC particulate re-inforced Al-alloy comPOsite using a pulsed Nd-YAG laser. The influences of laser weldingparameters of laser intensity, pulse duration and the beamjs focus position on the depth ofweld penetration as well as the size of weld bead width were investigated. A typical mi-crostructure of a weld section reveals that the three distinct zones are present. Cracks andporosity were fOund to be two major defects in laser welded metal matrix composites(MMC). These investigations have led to an optimum welding condition proposed forlaser welding of SiC partiulate reinforced aluminium alloy comPosites with minimum de-fects.展开更多
This paper presents the results of the comparative study of as cast microstructures and mechanical properties viz yield strength, ultimate tensile strength, elastic modulus, percentage elongation, hardness, percentage...This paper presents the results of the comparative study of as cast microstructures and mechanical properties viz yield strength, ultimate tensile strength, elastic modulus, percentage elongation, hardness, percentage porosity and fracture characteristic of 5 wt% SiC and Al2O3 particulate reinforced Al-4% Cu-2.5% Mg matrix composites. These composite materials were prepared through stir casting process. Quantitative metallographic techniques were utilized to determine the average grain size of particles. The microstructures and tensile fracture characteristic of the representative samples of the composites were examined using optical microscope (OM), scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDX) and X-ray diffraction (XRD) techniques. The experimental results demonstrate a fairly uniform distribution of 50.8 μm Al2O3 and 49.2 μm SiC spherical particles with some clustering in few areas. At the interfaces of Al2O3 and the matrix, MgO and MgAl2O4 were observed. Similarly, Al4C3 was formed at the interfaces between SiC and the matrix. The mechanical property test results revealed that, for the same weight percentage of reinforcement, Al-4% Cu-2.5% Mg/5 wt% SiC composite exhibit a 15.8%, 16.4%, 4.97% and 10.8% higher yield strength, ultimate tensile strength, elastic modulus, and hardness, respectively. On the other hand, even if some porosity was observed in the Al2O3 reinforced composite, the percentage elongation (ductility) was 31% higher than that of SiC rein-forced composite. The tensile specimen of SiC reinforced composite failed in a brittle fashion without neck formation, whereas the Al2O3 reinforced composite failed in a ductile fashion with noticeable neck formation.展开更多
基金financially supported by the National Natural Science Foundation of China (Nos.51171071,50971065 and 50531030)National Basic Research Program of China (No.2012CB619600)+1 种基金the Research Fund for the Doctoral Program of High Education of China (No.20130061110037)the Project 985-High Performance Materials of Jilin University
文摘Compared to the micro-sized particle-reinforced metal matrix composites, the nano-sized particle-reinforced metal matrix composites possess superior strength, ductility, and wear resistance, and they also exhibit good elevated temperature properties. Therefore, the nano-sized particle-reinforced metal matrix composites are the new potential material which could be applied in many industry fields. At present, the nano-sized particle-reinforced metal matrix composites could be manufactured by many methods. Different kinds of metals, predominantly A1, Mg, and Cu, have been employed for the production of composites reinforced by nano-sized ceramic particles such as carbides, nitrides, and oxides. The main drawbacks of these synthesis methods are the agglomeration of the nano-sized particles and the poor interface between the particles and the metal matrix. This work is aimed at reviewing the ex situ and in situ manufacturing techniques. Moreover, the distinction between the two methods is discussed in some detail. It was agreed that the in situ manufacturing technique is a promising method to fabricate the nano-sized particle-reinforced metal matrix composites.
基金The project, supported by the National Natural Science Foundation of China (19891180, 19925211) and by the Chinese Academy of Sciences (KJ951-1-201) and "Bai Ren" plan
文摘The influences of I,article size on the mechanical properties of the particulate metal matrix composite;are obviously displayed in the experimental observations. However, the phenomenon can not be predicted directly using the conventional elastic-plastic theory. It is because that no length scale parameters are involved in the conventional theory. In the present research, using the strain gradient plasticity theory, a systematic research of the particle size effect in the particulate metal matrix composite is carried out. The roles of many composite factors, such as: the particle size, the Young's modulus of the particle, the particle aspect ratio and volume fraction, as well as the plastic strain hardening exponent of the matrix material, are studied in detail. In order to obtain a general understanding for the composite behavior, two kinds of particle shapes, ellipsoid and cylinder, are considered to check the strength dependence of the smooth or non-smooth particle surface. Finally, the prediction results will be applied to the several experiments about the ceramic particle-reinforced metal-matrix composites. The material length scale parameter is predicted.
文摘This paper focuses on surface metallization of oxide particles by means of titanium nitride (TiN) thin films for the production of highly wear-resistant metal matrix composites (MMC) on Fe-base for wear protection applications. These powder-metallurgically produced materials consist of a metallic matrix with embedded oxide hard-particles such as alumina or zirconia. The poor wettability of these oxides by iron-base melts and the resulting weak bonding between the components lead to porous materials and weak tribomechanical properties, thus limiting the material’s application range. To counteract such problems, this paper describes a processing route in which the oxide particles are pre-metallized by application of a thin TiN coating by means of chemical vapor deposition (CVD). This surface metallization should increase the wettability and bonding behavior between the ionically bonded particles and the iron-base alloy, which should improve the mechanical and tribological properties. Therefore, a CVD device for coating ceramic particles was constructed and is described in this paper. Furthermore, coatings deposited on the ceramic sub-strates were investigated by means of RBS, SEM and XRD. In addition, the feasibility of producing metal matrix composites (MMC) by admixing the TiN-coated oxide particles with a Fe-base alloy and their further densification by supersolidus liquid-phase sintering is demonstrated.
文摘Aluminum based metal matrix composites were fabricated using stir casting where silicon carbide and alumina were the reinforcements. Different types of properties (physical-density, mechanical-tensile, hardness, chemical-corrosion etc.) were measured and compared with base metals/alloys. The properties were significantly varied. The highest density was obtained for pure aluminium with 5% Al<sub>2</sub>O<sub>3</sub> whereas the lowest was obtained for AA-4032 alloy. The highest hardness was obtained for AA-4032 with 5% Al<sub>2</sub>O<sub>3</sub> whereas the lowest was obtained for pure Al with 5% Al<sub>2</sub>O<sub>3</sub>. The highest strength was obtained for AA-6061 with 5% coarse SiC whereas the lowest was obtained for pure Al. The highest impact strength was obtained for AA-4032 with 5% Al<sub>2</sub>O<sub>3</sub> whereas the lowest was obtained for AA-6061. The corrosion resistance of all composites was lower than that of the base materials.
基金This work was supported by the National Natural Science Foundation of China(Grant Numbers of U1902220,51674166,51374145,51074106,50674067)the National Key Research and Development Program of China(Grant Number 2016YFB0301001).
文摘This work dealt with the damping performance and its underlying mechanism in SiC nanoparticles reinforced AZ91D composite(SiC_(np)/AZ91D)processed by cyclic extrusion and compression(CEC).It was found that the CEC process significantly affects the damping performance of the composite due to alterations in the density of dislocations and grain boundaries in the matrix alloy.Although there would be dynamic precipitation of the Mg17Al12 phase during processing which increases the phase interface and limits the mobility of dislocations and grain boundaries.The results also showed that the damping capacity of 1%SiC_(np)/AZ91D composite continuously decreases with adding CEC pass number and it consistently increases with rising the applied temperature.Considering the first derivative of the tanδ-T curve,the dominant damping mechanism based on test temperature can be divided into three regions.These three regions are as follows(i)dislocation vibration of the weak pinning points(≤T_(cr)),(ii)dislocation vibration of the strong pinning points(T_(cr)∼T_(V)),and(iii)grain boundary/interface sliding(≥T_(V))
文摘An attempt has been made to study the influence of wear parameters like applied load, sliding speed, sliding distance and percentage of reinforcement on the dry sliding wear of the metal matrix composites. A plan of experiments, based on techniques of Taguchi, was performed to acquire data in controlled way. An orthogonal array and the analysis of variance were employed to investigate the influence of process parameters on the wear of composites. The objective is to establish a correlation between dry sliding wear of composites and wear parameters. These correlations were obtained by multiple regressions. Finally, confirmation tests were conducted to verify the experimental results foreseen from the mentioned correlations.
文摘Al-Si metal matrix composites (MMCs) reinforced with 20 vol.% alumina-silicate shot fibers (Al2O3-SiO2(sf)) were fabricated by an infiltration squeeze method. Pure Pr metal was added into these composites. The effect of Pr addition on the microstructure evolution of Al-Si MMCs was investigated by SEM,TEM,and EDS. Pr addition is favorable to make uniform microstructures with the modified eutectic Si crystal. PrAlSi phase with high contents of Pr and Si is observed on the interface between the fiber and the m...
文摘The particle characteristics of 15%SiC particles reinforced metal matrix composites(MMC)made by powder metallurgy route were studied by using a statistical method.In the analysis,the approach for estimation of the characteristics of particles was presented.The study was carried out by using the mathematic software MATLAB to calculate the area and perimeter of each particle, in which the image processing technique was employed.Based on the calculations,the sizes and shape factors of each particle were investigated respectively.Additionally,the finite element model(FEM)was established on the basis of the actual microstructure.The contour plots of von Mises effective stress and strain in matrix and particles were presented in calculations for considering the influence of microstructure on the deformation behavior of MMC.Moreover,the contour maps of the maximum stress of particles and the maximum plastic strain of matrix in the vicinity of particles were introduced respectively.
基金Supported by National Natural Science Foundation of China(Grant Nos.51775525,51605456)Beijing Nova Program(Grant No.Z201100006820094)from Beijing Municipal Science&Technology Commission.
文摘Important progresses in the study of laser additive manufacturing on metal matrix composites(MMCs)have been made.Recent efforts and advances in additive manufacturing on 5 types of MMCs are presented and reviewed.The main focus is on the material design,the combination of reinforcement and the metal matrix,the synthesis principle during the manufacturing process,and the resulted microstructures as well as properties.Thereafter,the trend of development in future is forecasted,including:Formation mechanism and reinforcement principle of strengthening phase;Material and process design to actively achieve expected performance;Innovative structure design based on the special properties of laser AM MMCs;Simulation,monitoring and optimization in the process of laser AM MMCs.
基金supported by the Science and Technology Development Fund (2015B0201025)the key subject "Computational Solid Mechanics" of China Academy of Engineering Physics+1 种基金the National Outstanding Young Scientists Foundation of China (11225213)the National Natural Science Foundation of China (11521062,11602258)
文摘In the present manuscript numerical analysis on the ballistic performance of a tungsten particle/metallic glass matrix(WP/MG) composite rod is conducted by integrating with related experimental investigations. In the corresponding finite element method(FEM) simulations a modified coupled thermomechanical constitutive model is employed to describe the mechanical properties of metallic glass(MG)matrix, and geometrical models of the WP/MG composite rod are established based on its inner structure. The deformation and failure characteristics of the rod and target materials are analyzed in detail,and the influences of various factors on the ballistic performance of the WP/MG composite long rod are discussed. Related analysis demonstrates that the penetrating performance of the WP/MG rod is similar to that of the tungsten fiber/metallic glass matrix(WF/MG) composite long rod, i.e., a "self-sharpening" behavior also occurs during the penetration process, and correspondingly its penetrating capability is better than that of the tungsten heavy alloy(WHA) rod. However, the mass erosion manner of the WP/MG rod is different and the erosion is relatively severe, thus its penetrating capability is a little lower compared with that of the WF/MG one. Moreover, the impact velocity and the target strength have significant influences on the ballistic performance of the WP/MG composite rod, whereas the effect of initial nose shape is very little.
文摘Particulate reinforced metallic matrix composites have attracted considerable attention due to their lightweight, high strength, high specific modulus, and good wear resistance. A1/B4C composite strips were produced in this work by a modified accumulative roll bonding process where the strips were rotated 90° around the normal direction between successive passes. Transmission electron microscopy and X-ray diffraction analyses reveal the development of nanostructures in the Al matrix after seven passes. It is found that the B4C reinforcement distribution in the matrix is improved by progression of the process. Additionally, the tensile yield strength and elongation of the processed materials are increased with the increase of passes.
基金The present research was sponsored by the National Natural Science Foundation of China ( No. 50875199), and by State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, China.
文摘To improve the wettability of common fiUer metals on Al metal matrix composites ( AI-MMCs ) , three kinds of active ternary filler metals, Al-Si-Ti, Zn-Al-Ti and Cu-Al-Ti systems, were prepared by the addition of Ti. Excessive melting temperature made the gravity segregation of Ti remarkable in ingot. The effect of Ti content on the melting point for AI-Si-Ti ternary system was not as sensitive as that for Al-Ti binary system. The Al-12Si-1Ti filler metal showed good ability to form brazing foil during rapid cooling, ductile fracture surface and similar shear strength to conventional Al-12Si filler metal. Moreover, the Al2 03 reinforcements on initial surface could be covered by the Al-12Si-1Ti filler metal without interfacial gaps after sessile drop test. For Zn-9.5Al-0. 5 Ti braze alloy, severe vaporization of Zn and severe segregation of Ti Occurred. During wettability test for traditional Al-12Si and Zn-9.5Al-0. 5Ti, although some Si or Zn could penetrate into the composite, interfacial gap still remained. The prepared Cu-19Al-1 Ti interlayer consisted of primary phase of Al4Cu9 and network Cu-Al-Ti ternary intermetaUic compound, showing poor ability to form foil and very brittle nature. These results demonstrated that Al-Si-Ti system should be promising for Al-MMCs.
文摘The thermal residual stresses and the stress distributions of short fiber reinforced metal matrix composite under tensile and compressive loadings were studied using large strain axisymmetric elasto plastic finite element method. It is demonstrated that the thermal residual stresses can result in asymmetrical stress distributions and matrix plasticity. The thermal residual stresses decrease the stress transfer in tension and enhance the stress transfer in compression. The fiber volume fraction has more important effects on the thermal residual stresses and the stress distributions under tensile and compressive loadings than the fiber aspect ratio and the fiber end distance. [
基金The authors would like to acknowledge the financial supports from Xi'an Science Research Project of China(No.2020KJRC0089)Shaanxi Coal Industry Group United Fund of China(No.2019JLM-2)+4 种基金National Natural Science Foundation of China,China(No.51901192)Key Research and Development Projects of Shaanxi Province(No.2019GY-164)Science and Technology Project of Weiyang District of Xi'an City(No.201857)Shaanxi Youth Star Program of Science and Technology(No.2020KJXX-061)as well as Newton Mobility Grant(No.IE161019)through Royal Society and the National Natural Science Foundation of China.
文摘Graphene has been extensively explored to enhance functional and mechanical properties of metalmatrix nanocomposites for wide-range applications due to their superior mechanical,electrical and thermal properties.This article discusses recent advances of key mechanisms,synthesis,manufacture,modelling and applications of graphene metal matrix nanocomposites.The main strengthening mechanisms include load transfer,Orowan cycle,thermal mismatch,and refinement strengthening.Synthesis technologies are discussed including some conventional methods(such as liquid metallurgy,powdermetallurgy,thermal spraying and deposition technology)and some advanced processing methods(such as molecular-level mixing and friction stir processing).Analytical modelling(including phenomenological models,semi-empirical models,homogenization models,and self-consistent model)and numerical simulations(including finite elements method,finite difference method,and boundary element method)have been discussed for understanding the interface bonding and performance characteristics between graphene and different metal matrices(Al,Cu,Mg,Ni).Key challenges in applying graphene as a reinforcing component for the metal matrix composites and the potential solutions as well as prospectives of future development and opportunities are highlighted.
基金Supported by National Key R&D Program of China(Grant Nos.2017YFB1103400,2016YFB1100902)National Natural Science Foundation of China(Grant No.51575430,51811530107)The Youth Innovation Team of Shaanxi Universities.
文摘A novel metal matrix composite freeform fabrication approach,fiber traction printing(FTP),is demonstrated through controlling the wetting behavior between fibers and the matrix.This process utilizes the fiber bundle to control the cross-sectional shape of the liquid metal,shaping it from circular to rectangular which is more precise.The FTP process could resolve manufacturing difficulties in the complex structure of continuous fiber reinforced metal matrix composites.The printing of the first layer monofilament is discussed in detail,and the effects of the fibrous coating thickness on the mechanical properties and microstructures of the composite are also investigated in this paper.The composite material prepared by the FTP process has a tensile strength of 235.2 MPa,which is close to that of composites fabricated by conventional processes.The complex structures are printed to demonstrate the advantages and innovations of this approach.Moreover,the FTP method is suited to other material systems with good wettability,such as modified carbon fiber,surfactants,and aluminum alloys.
文摘Transient liquid phase (TLP) bonded aluminium based metal matrix composite (MMC) joints can be classified into three distinct regions, i.e. the particulate segregation region, the denuded particulate region and the base material region. The microstructure of the particulate segregation region consists of alumina particulate and Al alloy matrix with the Al 2Cu and MgAl 2O 4. It contains more and smaller alumina particulates compared with the base material region. The TLP bonded joints have the tensile strength of 150 MPa ~200 MPa and the shear strength of 70 MPa ~100 MPa . With increasing tensile stress, cracks initiate in the particulate segregation region, especially in the particulate/particulate interface and the particulate/matrix interface, and propagate along particulate/matrix interface, througth thin matrix metal and by linking up the close cracks. The particulate segregation region is the weakest during tensile testing and shear testing due to obviously increased proportion of weak bonds (particulate particulate bond and particulate matrix bond).
基金This work was financially supported by the Natural Science Foundation of Shandong Province, China (Y2006F03).
文摘Reticulated polyurethane was chosen as the preceramic material for preparing the porous preform using the replication process. The immersing and sintering processes were each performed twice for fabricating a high-porosity and super-strong skeleton. The aluminum magnesium matrix composites reinforced with three-dimensional network structure were prepared using the infiltration technique by pressure assisting and vacuum driving. Light interfacial reactions have played a profitable role in most of the ceramic-metal systems. The metal matrix composites interpenetrated with the ceramic phase have a higher wear resistance than the metal matrix phase. The volume fraction of ceramic reinforcement has a significant effect on the abrasive wear, and the wear rate can be decreased with the increase of the volume fraction of reinforcement.
基金The financial supports from the Research Fund for the Doc-toral Program of Higher Education (grant No.97014517), State Key Laboratory for Metal Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences and the National Natural Sc
文摘The corrosion resistance of 2024 Al and SiC particle reinforced 2024 Al metal matrix composite (SiCp?024AI MMC) in 3.5% NaCl solution was investigated with electrochemical method and immersion test, and the corrosion protection of sulfuric acid anodized coatings on both materials was evaluated by electrochemical impedance spectroscopy. The results showed that the SiCp?024AI MMC is more susceptible to corrosion than its matrix alloy in 3.5% NaCI. For 2024AI, the anodized coating provides excellent corrosion resistance to 3.5% NaCI. The anodized coating on the SiCp?024AI provides satisfactory corrosion protection, but it is not as effective as that for 2024AI because the structure of the anodized layer is affected by the SiC particulates.
文摘A study is presented of the laser welding behaviour of an SiC particulate re-inforced Al-alloy comPOsite using a pulsed Nd-YAG laser. The influences of laser weldingparameters of laser intensity, pulse duration and the beamjs focus position on the depth ofweld penetration as well as the size of weld bead width were investigated. A typical mi-crostructure of a weld section reveals that the three distinct zones are present. Cracks andporosity were fOund to be two major defects in laser welded metal matrix composites(MMC). These investigations have led to an optimum welding condition proposed forlaser welding of SiC partiulate reinforced aluminium alloy comPosites with minimum de-fects.
文摘This paper presents the results of the comparative study of as cast microstructures and mechanical properties viz yield strength, ultimate tensile strength, elastic modulus, percentage elongation, hardness, percentage porosity and fracture characteristic of 5 wt% SiC and Al2O3 particulate reinforced Al-4% Cu-2.5% Mg matrix composites. These composite materials were prepared through stir casting process. Quantitative metallographic techniques were utilized to determine the average grain size of particles. The microstructures and tensile fracture characteristic of the representative samples of the composites were examined using optical microscope (OM), scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDX) and X-ray diffraction (XRD) techniques. The experimental results demonstrate a fairly uniform distribution of 50.8 μm Al2O3 and 49.2 μm SiC spherical particles with some clustering in few areas. At the interfaces of Al2O3 and the matrix, MgO and MgAl2O4 were observed. Similarly, Al4C3 was formed at the interfaces between SiC and the matrix. The mechanical property test results revealed that, for the same weight percentage of reinforcement, Al-4% Cu-2.5% Mg/5 wt% SiC composite exhibit a 15.8%, 16.4%, 4.97% and 10.8% higher yield strength, ultimate tensile strength, elastic modulus, and hardness, respectively. On the other hand, even if some porosity was observed in the Al2O3 reinforced composite, the percentage elongation (ductility) was 31% higher than that of SiC rein-forced composite. The tensile specimen of SiC reinforced composite failed in a brittle fashion without neck formation, whereas the Al2O3 reinforced composite failed in a ductile fashion with noticeable neck formation.