A paste-like self-flowing pipeline transportation backfilling technology with coal gangue as aggregate is proposed to remove the potential damage caused by coal gangue piles. As well, the difficult problems of recover...A paste-like self-flowing pipeline transportation backfilling technology with coal gangue as aggregate is proposed to remove the potential damage caused by coal gangue piles. As well, the difficult problems of recovering high quality safety coal pillars and deep mining of the Suncun Coal Mine （SCM）, Xinwen Coal Group, Shandong are resolved. The physical-chemical properties of coal gangue, optimized proportion of materials, backfilling system and craft in the SCM were studied in the laboratory and then an industrial test was carried out on high quality coal pillars under a town. The results show that finely crushed kaolinized and fresh gangue with granularity less than 5 mm can be used as aggregate with fly ash to replace part of the cement and a composite water reducer as an additive, accounting for 1.0%-1.5% of the total amount of cement and fly ash. The recommended proportion is l（cement）：4（fly ash）： 15（coal gangue）, with a mass fraction of 72%-75%, rheoiogical paste-like properties and a strength of more than 0.7 MPa at 7 d. The sequence of adding cement, fly ash, water reducer and then coal gangue ensures that the suspended state of the slurry, reducing the wear and jam of pipelines. The working face is advancing continuously by the alternating craft of building block walls with coal gangue and backfilling mined-out gobs with paste-like slurry. The recovery rate is as high as 90% with a backfilling cost of 36.9 YuarffL good utilization of coal gangue and no subsidence on the surface. This technology provides a good theoretical basis and application experience for coal mines, cement backfilling with paste-like slurry.展开更多
Based on the pipe transportation of paste-like backfilling system of a certain deep coal mine,its dynamics process was simulated and analyzed.A two-dimensional dynamic model of extraordinary deep and lone pipe was bui...Based on the pipe transportation of paste-like backfilling system of a certain deep coal mine,its dynamics process was simulated and analyzed.A two-dimensional dynamic model of extraordinary deep and lone pipe was built by GAMBIT,on the basis of which the simulation was done by implicit solver of FLUENT 2ddp.The results show that hydraulic loss of pipe transportation is less than the pressure produced by gravity,which means the backfilling material can flow by itself.When the inlet velocity is 3.2 m/s,the maximum velocity of 4.10 m/s is at the elbow and the maximum velocity in the horizontal pipe is 3.91 m/s,which can both meet the stability requirement.The results of the simulation are proved to be reliable by the residual monitor plotting of related parameter,so it can be concluded that the system of pipe transportation is safe.展开更多
To make backfilling body meet strength requirement,physical-chemical evaluation and proportioning tests were conducted on several backfilling materials.Jigging sands,#32.5 cement and fly ash were determined as backfil...To make backfilling body meet strength requirement,physical-chemical evaluation and proportioning tests were conducted on several backfilling materials.Jigging sands,#32.5 cement and fly ash were determined as backfilling aggregate,binding material and modified material,respectively.An optimized proportion of backfilling materials with a solid mass fraction of 78%and cement:fly ash:jigging sands mass ratio of 1:2:14,was suggested to Jiangan Pyrite Mine,China.The slurry made by optimized proportion produced obvious shear thinning phenomena,and was confirmed as paste-like slurry.To analyze its rheological characteristics,L-type pipeline test and Haake VT550 rotational viscometer test were conducted.Bingham and Casson fluid models were applied to several paste-like slurry samples to simulate flow and stress states;Casson fluid model was proved to have better simulation effect on paste-like slurry with shear thinning phenomena;rheological parameters of backfilling slurry made by suggested proportion were measured.Initial yield stress,average apparent viscosity and limiting viscosity are 55.35 Pa,1.216 Pa-s and 0.48 Pa-s,respectively.Compared with Bingham fluid model,Casson fluid model has a better simulation effect on paste-like slurry with shear thinning phenomena,through calculating the residual standard deviations.展开更多
The experiments, which include the complete stress-strain curves, triaxial compressive loading history and the main factors affecting the compressive strength of the material, were made to research the mechanical prop...The experiments, which include the complete stress-strain curves, triaxial compressive loading history and the main factors affecting the compressive strength of the material, were made to research the mechanical properties of paste-like fill material. The results show that the material still has a relatively high load-bearing capacity after yielding. From the view of the backfill strength, the suitable content of the fine particles in the aggregates is 20%, the curing temperature of backfill slurry is about 20 centigrade degrees or higher. The backfill strength can reach 2.5-3.6 MPa when the binder dosage is 5%-8%. It can meet the needs for mining with backfill.展开更多
基金Projects 2006BAB02A03 supported by the National Key Technology Research and Development ProgramProjects 2006BA02B05 by the 11th Five Year Key Program for Science and Technology Development of China
文摘A paste-like self-flowing pipeline transportation backfilling technology with coal gangue as aggregate is proposed to remove the potential damage caused by coal gangue piles. As well, the difficult problems of recovering high quality safety coal pillars and deep mining of the Suncun Coal Mine （SCM）, Xinwen Coal Group, Shandong are resolved. The physical-chemical properties of coal gangue, optimized proportion of materials, backfilling system and craft in the SCM were studied in the laboratory and then an industrial test was carried out on high quality coal pillars under a town. The results show that finely crushed kaolinized and fresh gangue with granularity less than 5 mm can be used as aggregate with fly ash to replace part of the cement and a composite water reducer as an additive, accounting for 1.0%-1.5% of the total amount of cement and fly ash. The recommended proportion is l（cement）：4（fly ash）： 15（coal gangue）, with a mass fraction of 72%-75%, rheoiogical paste-like properties and a strength of more than 0.7 MPa at 7 d. The sequence of adding cement, fly ash, water reducer and then coal gangue ensures that the suspended state of the slurry, reducing the wear and jam of pipelines. The working face is advancing continuously by the alternating craft of building block walls with coal gangue and backfilling mined-out gobs with paste-like slurry. The recovery rate is as high as 90% with a backfilling cost of 36.9 YuarffL good utilization of coal gangue and no subsidence on the surface. This technology provides a good theoretical basis and application experience for coal mines, cement backfilling with paste-like slurry.
基金Project(2008BAB32B03) supported by the National Science and Technology Pillar Program during the 11th Five-year Plan Period of China
文摘Based on the pipe transportation of paste-like backfilling system of a certain deep coal mine,its dynamics process was simulated and analyzed.A two-dimensional dynamic model of extraordinary deep and lone pipe was built by GAMBIT,on the basis of which the simulation was done by implicit solver of FLUENT 2ddp.The results show that hydraulic loss of pipe transportation is less than the pressure produced by gravity,which means the backfilling material can flow by itself.When the inlet velocity is 3.2 m/s,the maximum velocity of 4.10 m/s is at the elbow and the maximum velocity in the horizontal pipe is 3.91 m/s,which can both meet the stability requirement.The results of the simulation are proved to be reliable by the residual monitor plotting of related parameter,so it can be concluded that the system of pipe transportation is safe.
基金Project(2012BAC09B02)supported by the National Science and Technology Pillar Program during the 12th Five-Year Plan Period,China
文摘To make backfilling body meet strength requirement,physical-chemical evaluation and proportioning tests were conducted on several backfilling materials.Jigging sands,#32.5 cement and fly ash were determined as backfilling aggregate,binding material and modified material,respectively.An optimized proportion of backfilling materials with a solid mass fraction of 78%and cement:fly ash:jigging sands mass ratio of 1:2:14,was suggested to Jiangan Pyrite Mine,China.The slurry made by optimized proportion produced obvious shear thinning phenomena,and was confirmed as paste-like slurry.To analyze its rheological characteristics,L-type pipeline test and Haake VT550 rotational viscometer test were conducted.Bingham and Casson fluid models were applied to several paste-like slurry samples to simulate flow and stress states;Casson fluid model was proved to have better simulation effect on paste-like slurry with shear thinning phenomena;rheological parameters of backfilling slurry made by suggested proportion were measured.Initial yield stress,average apparent viscosity and limiting viscosity are 55.35 Pa,1.216 Pa-s and 0.48 Pa-s,respectively.Compared with Bingham fluid model,Casson fluid model has a better simulation effect on paste-like slurry with shear thinning phenomena,through calculating the residual standard deviations.
文摘The experiments, which include the complete stress-strain curves, triaxial compressive loading history and the main factors affecting the compressive strength of the material, were made to research the mechanical properties of paste-like fill material. The results show that the material still has a relatively high load-bearing capacity after yielding. From the view of the backfill strength, the suitable content of the fine particles in the aggregates is 20%, the curing temperature of backfill slurry is about 20 centigrade degrees or higher. The backfill strength can reach 2.5-3.6 MPa when the binder dosage is 5%-8%. It can meet the needs for mining with backfill.
