Initial Rotor Position Detection of 12/10 Flux-switching Permanent Magnet Motors

电机转子初始位置检测的精度直接决定其启动运行时的性能。针对12/10极永磁磁通切换型电机,在验证其凸极性的基础上,采用注入脉振高频信号实现转子初始位置估计。通过对传统高频脉振正弦电压信号注入的分析,研究了基于高频方波或三角波的注入方法,再利用电流差值调制或直接信号调制方法得到位置误差信号,同时根据磁路的饱和效应,通过对d轴电流过零点时间差值的累加,实现了磁极方向辨识。分析了位置误差信号的系数与初始位置检测收敛性的关系。通过实验验证了所提方法的正确性和可行性。

Optimization Design and Analysis of a Hybrid Permanent Magnet Flux-Switching Motor with Compound Rotor Configuration

This paper proposes a type of flux-switching permanent magnet(FSPM)motor,where the design concept of the hybrid permanent magnets(HPM)and the compound rotor are incorporated into the motor design.In such design,the proposed motor can not only realize the significant reduction of NdFeB volume,but also artfully convert external magnetic flux leakage into the air-gap field to achieve competitive torque density and desirable PM usage efficiency.For extensive investigation,two topologies of the HPM are designed and analyzed for the proposed motor,which consist of the parallel-magnetic-hybrid(PMH)mode and serial-magnetic-hybrid(SMH)mode.To fully exploit the potential advantages of the proposed motor,a multi-objective optimization design is conducted,where the response surface method(RSM)and sequential non-linear programming(SNP)method are purposely utilized.After optimization,the electromagnetic performances of the motor with PMH mode and SMH mode are evaluated and compared by using finite element method(FEM),which include the back-EMF,cogging torque,output torque,and so on.Furthermore,the partial demagnetization of the ferrite PM is also investigated in the paper.Finally,the theoretical analysis and simulation study verify the effectiveness of the proposed motor and corresponding optimization design.

Characteristic Analysis and Experimental Study of a Hybrid Permanent Magnet Variable Flux Memory Motor

提出一种混合永磁可变磁通记忆电机，研究了永磁体不同磁化状态下的静态特性。基于有限元法，对施加不同去磁电流时的电机磁场分布进行了分析，并观察永磁体内的磁密变化，计算了不同永磁磁化状态下的气隙磁密、永磁磁链、反电动势及每极气隙磁通等电机主要参数。制作一台样机，并进行实验研究，实验结果与有限元计算结果吻合较好。研究表明，永磁体的充磁比去磁要困难，当磁化电流为2倍的定子额定电流时，能将磁体去磁90％，而仅能充磁到饱和时的30％：与基本结构记忆电机相比，该混合永磁记忆电机具有更高的气隙磁密。该类电机在宽调速驱动系统中具有应用前景。

Electromagnetic Performance Analysis of Flux-Switching Permanent Magnet Tubular Machine with Hybrid Cores

The performance of traditional flux switching permanent magnet tubular machine(FSPMTM)are improved by using new material and structure in this paper.The existing silicon steel sheet making for all mover cores or part of stator cores are replaced by soft magnetic composite(SMC)cores,and the lamination direction of the silicon steel sheet in stator cores have be changed.The eddy current loss of the machine with hybrid cores will be reduced greatly as the magnetic flux will not pass through the silicon steel sheet vertically.In order to reduce the influence of end effect,the unequal stator width design method is proposed.With the new design,the symmetry of the permanent magnet flux linkage has been improved greatly and the cogging force caused by the end effect has been reduced.Both 2-D and 3-D finite element methods(FEM)are applied for the quantitative analysis.

Reduction of Cogging Torque in Permanent Magnet Flux-Switching Machines

Permanent magnet flux-switching machine (PMFSM) is a relatively new structure. Available literatures mainly focused on its general design procedure and performance analysis. In this paper, Finite Element Method (FEM) is taken to ana-lyze various design techniques to reduce the cogging torque in a prototype 12/10-pole PMFSM.

Novel Switched Flux Permanent Magnet Machine Topologies

This paper overviews various switched flux permanent magnet machines and their design and performance features,with particular emphasis on machine topologies with reduced magnet usage or without using magnet,as well as with variable flux capability.

Direct Torque and Adaptive Flux Sensorless Control of Novel Transverse Flux Permanent Magnet Motors

横向磁通永磁电机在开环无刷直流驱动模式下不可避免存在转矩脉动,但可以通过采用直接转矩控制加以改善。首先分析无刷直流驱动中＂花瓣＂状定子磁链轨迹的形成机理,然后针对传统转矩和磁链双闭环直接转矩控制中的定子磁链给定难的问题,提出了无位置传感器磁链自适应直接转矩控制方案。该方案仅利用定子磁链位置和转矩滞环比较器决定电压矢量,并配合换相补偿以修正定、转子磁链夹角与最佳提前换相角之间的偏差以兼顾高转矩电流比和低转矩脉动。仿真和实验结果证实了该方案的有效性和可行性。

An Improved Stator Flux Observation Method of Permanent Magnet Synchronous Motor

The stator flux and electromagnetic torque observation is the basis of direct torque controlled permanent magnet synchronous motor( PMSM) drive system. However,the traditional stator flux observer based on voltage model is affected by integral initial values and integral drift,that based on current model is affected by the parameters of PMSM,so a new stator flux observation method is proposed based on an improved secondorder generalized integrator( SOGI). Compared to the stator flux observation method based on the conventional SOGI,the proposed method can not only overcome the influence of integral initial values and integral drift,but also completely eliminate the DC offset's influence. Therefore,the observation accuracy of stator flux is further improved. The simulation and experimental results both show that the proposed method has a higher stator flux and electromagnetic torque observation precision.

Influence of Inner/Outer Stator Pole Ratio and Relative Position on Electromagnetic Performance of Partitioned Stator Switched Flux Permanent Magnet Machines

Based on the 6-pole outer stator(armature winding-stator),the influence of inner(permanent magnet-stator)/outer stator pole ratio n(n=NIS/NOS),stator relative positions and rotor pole number combinations on electromagnetic performance of partitioned stator switched flux permanent magnet(PM)machines(PS-SFPMMs)is investigated in this paper.Since the armature windings and PMs are located in two separated stators and PMs are stationary,PS-SFPMMs have high fault tolerance capabilities.To maximize the torque performance,the PM of inner stator pole should be aligned with outer stator pole when n is odd while the iron rib of inner stator pole should be aligned with outer stator pole when n is even.No matter what n is selected,the rotor pole number NR can be any integers except the phase number and its multiples.The analysis results indicate that the optimal NR is closed to(NIS+NOS)/2 and it is odd when n is odd while it is even when n is even.Meanwhile,symmetrical phase back-EMF waveform will be obtained when the ratio of Min(NOS,NIS)to the greatest common divisor of Min(NOS,NIS)and NR is even.Based on the optimal rotor pole numbers for 6-pole outer stator with different n and corresponding optimal relative position together with same rated copper loss,the average torque is improved by 18.4%,25.1%and 25.7%respectively in PS-SFPMMs with n equal to 2,3 and 4 when compared with PS-SFPMM with n equal to 1.The analyses are validated by experiment results of the prototype machine.

Finite-Control-Set Model Predictive Control of Permanent Magnet Synchronous Motor Drive Systems——An Overview

Permanent magnet synchronous motors(PMSMs)have been widely employed in the industry. Finite-control-set model predictive control(FCS-MPC), as an advanced control scheme, has been developed and applied to improve the performance and efficiency of the holistic PMSM drive systems. Based on the three elements of model predictive control, this paper provides an overview of the superiority of the FCS-MPC control scheme and its shortcomings in current applications. The problems of parameter mismatch, computational burden, and unfixed switching frequency are summarized. Moreover, other performance improvement schemes, such as the multi-vector application strategy, delay compensation scheme, and weight factor adjustment, are reviewed. Finally, future trends in this field is discussed, and several promising research topics are highlighted.

Visualization and Quantitative Evaluation of Eddy Current Loss in Bar-Wound Type Permanent Magnet Synchronous Motor for Mild-Hybrid Vehicles

This paper describes the conductor eddy current loss that occurs in a permanent magnet type synchronous motor with a distributed winding stator using a rectangular copper wire designed for mild hybrid system applications for small vehicles.Compared with the conventional round wire inserter method,the space factor can be improved and the coil-end length can be shortened by applying a so-called hairpin windings using a pre-formed into hairpin shape of bar conductor,and as a result,DC current resistance of the armature winding can be reduced.However,since the conductor cross-sectional area tends to increases,the conductor eddy current loss generated by the space harmonics linkage becomes too large to ignore.In order to study the reduction of the conductor eddy current loss,it is important to visualize the spatial leakage flux distribution which causes loss and finely analyze how the magnetic path is formed.Therefore,analysis of the conductor eddy current loss distribution generated in the bar-wound conductor is performed using the CAE model that faithfully reproduces the coil-end shape of the actual machine.Furthermore,it was qualitatively clarified what ratio of conductor eddy current loss at various driving points.Finally,the results of preliminary study on reduction of conductor eddy current loss are reported.

Analysis of Torque Ripple of Permanent Magnet Brushless DC Motor

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Development of High Torque and High Power Density Hybrid Excitation Flux Switching Motor for Traction Drive in Hybrid Electric Vehicles

This paper presents design feasibility study and development of a new hybrid excitation flux switching motor (HEFSM) as a contender for traction drives in hybrid electric vehicles (HEVs). Initially, the motor general construction, the basic working principle and the design concept of the proposed HEFSM are outlined. Then, the initial drive performances of the proposed HEFSM are evaluated based on 2D-FEA, in which the design restrictions, specifications and target performances are similar with conventional interior permanent magnet synchronous motor (IPMSM) used in HEV. Since the initial results fail to achieve the target performances, deterministic design optimization approach is used to treat several design parameters. After several cycles of optimization, the proposed motor makes it possible to obtain the target torque and power of 333 Nm and 123 kW, respectively. In addition, due to definite advantage of robust rotor structure of HEFSM, rotor mechanical stress prediction at maximum speed of 12,400 r/min is much lower than the mechanical stress in conventional IPMSM. Finally, the maximum torque and power density of the final design HEFSM are approximately 11.41 Nm/kg and 5.55 kW/kg, respectively, which is 19.98% and 58.12% more than the torque and power density in existing IPMSM for Lexus RX400h.

Developing a 3D-FEM Model for Electromagnetic Analysis of an Axial Flux Permanent Magnet Machine

Recently, many optimal designs for axial flux permanent magnet (AFPM) motors were performed based on finite- element (FE) analysis. Most of the models are based on reduction of 3D problem to 2D problem which is not accurate for design aspects. This paper describes an accurate electromagnetic analysis of a surface mounted, 28 pole AFPM with concentrated stator winding. The AFPM is modeled with three-dimensional finite-element method. This model in-cludes all geometrical and physical characteristics of the machine components. Using this accurate modeling makes it possible to obtain demanded signals for a very high precision analysis. Magnetic flux density, back-EMF, magnetic axial force and cogging torque of the motor are simulated using FLUX-3D V10.3.2. Meanwhile, the model is paramet-ric and can be used for design process and sensitivity analysis.

Airgap-harmonic-oriented Partitioned Design Method of PMV Motor with Improved Torque Performances

Here,we introduce a partitioned design method that is oriented toward airgap harmonic for permanent magnet vernier(PMV)motors.The method proposes the utilization of airgap flux harmonics as an effective bridge between the torque design region and the torque performances.To illustrate the efficacy of this method,a partitioned design PMV motor is presented and compared with the initial design.Firstly,the torque design region of the rotor is artfully divided into the torque enhancement region and ripple reduction region.Meanwhile,the main harmonics that generate output torque are chosen and enhanced,optimization.Moreover,the harmonics that generate torque ripple are selected and reduced based on torque harmonics optimization.Finally,the functions of the partitioned PMV motor torque are assessed based on the finite element method.By the purposeful design of these two regions,the output torque is strengthened while torque ripple is inhibited effectively,verifying the effectiveness and reasonability of the proposed design method.

Nonlinear magnetic network models for flux-switching permanent magnet machines

In this paper, firstly, a basic nonlinear magnetic network model considering iron saturations is proposed for a three-phase 12-stator-slot/10-rotor-pole flux-switching permanent magnet(FSPM) machine. This model is built under cylindrical coordinates and enables the open-circuit air-gap flux-density distributions, phase permanent magnet(PM) flux-linkage, and electromotive-force(EMF) to be predicted with acceptable accuracy. However, large discrepancies are found in the predictions of armature inductances. Then, the basic model is modified by taking into account the localized saturation effect. As a result, the electromagnetic performance can be predicted more accurately, especially for the air-gap flux-density distributions. Furthermore, two improved models are proposed by adding bypass-bridge branches in stator network, to enhance the calculating accuracy of both saturated and unsaturated armature inductances. Finally, the predicted results from the four magnetic network models are validated by both 2D finite element analysis(FEA) and experimental measurements on a machine prototype. Overall, comparisons indicate that the model with bypass-bridge branches between stator teeth and back irons exhibits best performances.

Optimal Rotor Poles and Structure for Design of Consequent Pole Permanent Magnet Flux Switching Machine

Permanent magnet flux switching machines(PMFSM)have attracted significant research interest and are considered as competent candidates when higher torque density is primary requirement.However,conventional PMFSMs uses excessive rare earth PM volumes which ultimately increases machine the machine weight and PM cost.Moreover,the PMs extended at the stator yoke results in stator leakage flux which degrades the performance.To suppress the leakage flux and diminish the PM volume,the consequent pole PMFSM(CPPMFSM)with flux bridges and barriers encompassing partitioned circumferential and radial magnetized PMs is proposed,thereby ensuring an alternate magnetic path for the working harmonics which improves the modulation effect and flux distribution.Moreover,the influence of the rotor pole number on seven different rotor structures namely,curved rotor,trapezoidal rotor,wide rotor tooth tip,wide rotor base width,rectangular segmented and eccentric rotors are investigated based on the electromagnetic performance and stress distribution.Finite element analysis(FEA)reveals that the 12S-13P CPPMFSM with a wider rotor base offers comparatively better electromagnetic performance.Compare to the conventional PMFSM,the proposed CPPMFSM reduces the PM volume which minimizes the overall machine cost and weight,suppresses the torque ripples by 16.49%,diminishes total harmonic distortion(THD)by 35.24%and decreases cogging torque by 32.88%.Furthermore,the torque and power density are enhanced by 7.028%and 7.025%respectively.

基于改进滑模观测器的无位置传感器AFFSPM电机模型预测磁链控制

为了提高轴向磁场磁通切换永磁(axial field fluxswitching permanent magnet,AFFSPM)电机无位置传感器位置检测精度,同时抑制该电机的转矩和磁链脉动,该文提出一种基于改进滑模观测器(sliding mode observer,SMO)的无位置传感器AFFSPM电机模型预测磁链控制方法。首先,基于传统滑模观测器,设计边界层可随滑模面误差自调节的反正弦饱和函数,削弱系统抖振,改善系统稳态性能;接着,将扩展卡尔曼滤波器及幅值补偿环节代替单一低通滤波器,并通过内嵌二阶广义积分器的软件锁相环估算转子位置角和速度,消除位置角补偿,提高位置观测精确度;最后,将估算的转子位置角和速度反馈到模型预测磁链控制模块,完成无位置传感器控制。该文通过理论推导、仿真与实验研究验证所提出的控制策略可有效提高AFFSPM电机无传感器控制的稳态和动态性能。

Six-step Voltage Control of PM Brushless AC Motors under High Speed Flux-weakening Operation for EV/HEV Applications

The torque-speed characteristics of brushless motor having an interior permanent magnet rotor and a sinusoidal back-emf waveform are compared experimentally when it is operated in brushless AC(BLAC) mode and brushless DC (BLDC) modes with both 2-phase,120° conduction(BLDC-120) and 3-phase,180° conduction(BLDC-180).Particular emphasis is on high-speed,six-step voltage controlled,flux-weakening operation.It is shown that for EV/HEV applications,even for interior PM brushless motors which have sinusoidal back-emf waveforms,in order to achieve maximum torque per ampere capability over wide operation speed range,it is advantageous to employ a hybrid operation mode-BLAC operation in the constant torque region and six-step voltage control(BLDC-180 operation,together with current phase control) in the flux-weakening region.

Design of Axial-Flux Motor for Traction Application

This paper deals with the design of high power – low dimensions axial-flux permanent-magnet motor intended for trac-tion application. First, two motor configurations are analytically designed and compared using finite element calcula-tion. Then, the configuration yielding the best performances is integrated and modelled with the whole traction chain under MATLAB/SIMULINK environment in order to demonstrate the motor operation on a large speed band.