Recent progress in high temperature permanent magnetic materials

Permanent magnetic materials capable of operating at high temperature up to 500℃ have wide potential applications in fields such as aeronautics, space, and electronic cars. SmCo alloys are candidates for high temperature applications, since they have large magnetocrystalline anisotropy field （6-30 T）, high Curie temperature （720-920℃）, and large energy product （〉200 kJ.m-3） at room temperature. However, the highest service temperature of commercial 2：17 type SmCo magnets is only 300℃, and many efforts have been devoted to develop novel high temperature permanent magnets. This review focuses on the development of three kinds of SmCo based magnets： 2：17 type SmCo magnets, nanocrystalline SmCo magnets, and nanocomposite SmCo magnets. The oxidation protection, including alloying and surface modification, of high temperature permanent magnets is discussed as well.

Recovering limonite from Australia iron ores by flocculation-high intensity magnetic separation

Successful recovery of limonite from iron fines was achieved by using flocculation-high intensity magnetic separation （FIMS） and adding hydrolyzed and causticized flocculants according to the characteristic of iron fines. The separation results of the three iron samples are as follows： iron grade 66.77%- 67.98% and the recovery of iron 69.26%-70.70% by the FIMS process with flocculants. The comparative results show that under the same separation conditions the F1MS process can effectively increase the recovery of iron by 10. 97%- 15.73%. The flowsheet results confirm the reliability of the process in a SHP high intensity magnetic separator. The concentrate product can he used as raw materials for direct reduction iron-smelting. The hydrolyzed and causticized flocculants can selectively flocculate fine feebly-magnetic iron mineral particles to increase their apparent separation sizes. The larger the separation size, the stronger the magnetic force. By comparing the separation results of the three samples it is found that among the three samples the higher the limonite content, the better the separation result. This means that the separation result relates closely to the flocculation process and the adding pattern of the flocculant.

Innovative pre-concentration technology for recovering ultrafine ilmenite using superconducting high gradient magnetic separator

To achieve the utilization of the abandoned ultrafine ilmenite(-20 μm) produced in the titanium magnetite processing plant in Panzhihua,the superconducting high-gradient magnetic separation(SMS) technology was proposed in this study.After optimizing the conditions of magnetic intensity,feeding and pulsation,an SMS concentrate with TiO_(2) grade of 16.03% and TiO_(2) recovery of 66.39% was obtained through one roughing-one cleaning pre-concentration flowsheet.The specific magnetic force and magnetic force were calculated and analysed to illustrate the pre-concentration mechanism,and the results revealed that the combination of high magnetic field and strong pulsating resulted in the effective preconcentration of the ultrafine ilmenite in the SMS process.In addition,the magnetic force analysis indicated that the high magnetic intensity and high magnetic gradient are the key factors of the SMS technology.Furthermore,the EDS-Mapping detection certified that the ultrafine ilmenite was concentrated from the gangue minerals using SMS technology.

Magnetic resonance image-guided versus ultrasound-guided high-intensity focused ultrasound in the treatment of breast cancer

Image-guided high-intensity focused ultrasound (HIFU) has been used for more than ten years, primarily in the treatment of liver and prostate cancers. HIFU has the advantages of precise cancer ablation and excellent protection of healthy tissue. Breast cancer is a common cancer in women. HIFU therapy, in combination with other therapies, has the potential to improve both oncologic and cosmetic outcomes for breast cancer patients by providing a curative therapy that conserves mammary shape. Currently, HIFU therapy is not commonly used in breast cancer treatment, and efforts to promote the application of HIFU is expected. In this article, we compare different image-guided models for HIFU and reviewed the status, drawbacks, and potential of HIFU therapy for breast cancer.

Renal ablation using magnetic resonance-guided high intensity focused ultrasound: Magnetic resonance imaging and histopathology assessment

AIM: To use magnetic resonance-guided high intensity focused ultrasound(MRg-HIFU), magnetic resonance imaging(MRI) and histopathology for noninvasively ablating, quantifying and characterizing ablated renal tissue. METHODS: Six anesthetized/mechanically-ventilated pigs underwent single/double renal sonication(n = 24) using a 3T-MRg-HIFU(1.1 MHz frequency and 3000J-4400 J energies). T2-weighted fast spin echo(T2-W), perfusion saturation recovery gradient echo and contrast enhanced(CE) T1-weighted(T1-W) sequences were used for treatment planning, temperature monitoring, lesion visualization, characterization and quantification, respectively. Histopathology was conducted in excised kidneys to quantify and characterize cellular and vascular changes. Paired Student's t-test was used and a P-value < 0.05 was considered statistically significant.RESULTS: Ablated renal parenchyma could not be differentiated from normal parenchyma on T2-W or nonCE T1-W sequences. Ablated renal lesions were visible as hypoenhanced regions on perfusion and CE T1-W MRI sequences, suggesting perfusion deficits and necrosis. Volumes of ablated parenchyma on CE T1-W images invivo(0.12-0.36 cm3 for single sonication 3000 J, 0.50-0.84 cm3, for double 3000 J, 0.75-0.78 cm3 for single 4400 J and 0.12-2.65 cm3 for double 4400J) and at postmortem(0.23-0.52 cm3, 0.25-0.82 cm3, 0.45-0.68 cm3 and 0.29-1.80 cm3, respectively) were comparable. The ablated volumes on 3000 J and 4400 J double sonication were significantly larger than single(P < 0.01), thus, the volume and depth of ablated tissue depends on the applied energy and number of sonication. Macroscopic and microscopic examinations confirmed the locations and presence of coagulation necrosis, vascular damage and interstitial hemorrhage, respectively.CONCLUSION: Contrast enhanced MRI provides assessment of MRg-HIFU renal ablation. Histopathology demonstrated coagulation necrosis, vascular damage and confirmed the volume of damage seen on MRI.

Magnetic levitation performance of high-temperature superconductor over three magnetic hills of permanent magnet guideway with iron shims of different thicknesses

Superconducting magnetic levitation performance, including levitation force and guidance force, is important for the application of high-temperature super- conducting maglev. Both of them are not only affected by different arrays of superconductors and magnets, but also by the thickness of the iron shim between permanent magnets. In order to obtain the best levitation performance, the magnetic field distribution, levitation force, and guidance force of a new type of three magnetic hills of permanent magnet guideway with iron shim of different thicknesses （4, 6, and 8 mm） are discussed in this paper. Simulation analysis and experiment results show that the guideway with iron shim of 8 mm thickness possesses the strongest magnetic field and levitation performance when the suspension gap is larger than 10 mm. However, with the decreasing of suspension gap, the guideway with iron shim of 4 mm thickness possesses the best levitation performance. The phenomena can be attributed to the density distribution of flux and magnetization of iron shim.

Rotor Strength Analysis of High-speed Permanent Magnet Synchronous Motors

为了对转子进行有效的冷却，在满足电机电磁性能的前提下，可通过减小保护套的厚度来尽可能增大定转子之间的气隙，因而必须对保护套和永磁体进行强度校核。将转子受力状况简化为平面应变问题，在此基础上推导出了两层过盈配合、三层过盈配合转子的应力场、应变场、位移场的解析公式，并利用有限元方法验证了解析公式的正确性。归纳了高速情况下热套式永磁转子强度设计准则，为转子的优化设计提供了理论依据。以一台额定转速120kr／min、10kW的高速永磁同步电机为例，给出了两种常用过盈配合高速电机转子的强度设计方法。

Analysis for Rotor Losses of High Speed Permanent Magnet Synchronous Motor

This paper presents an analysis based on analytical method for solid rotor motors for determining the rotor eddy current losses due to the current harmonics of the stator winding. The accuracy of the analytical results is verified by experiments.

Removal of phosphate from municipal sewage by high gradient magnetic separation

The removal of phosphate from municipal sewage by high gradient magnetic separation using aluminium sulphate as precipitating agent and Fe3O4 as seeding material was studied. The effects of aluminium sulphate, Fe3O4, magnetic field intensity, pH value and flow-rate of sewage on phosphorus removal rate were investigated. The results show that addition of 200 mg/L Al2（SO4）3·18H2O and 300 mg/L Fe3O4, magnetic field intensity of 200 kA/m, pH value of 4.57.0 and flow-rate of 6.15 cm/s are both efficient and economic technical parameters for removal of phosphate. The pH value has a tremendous effect on the removal of phosphate. In the pH range of （4.5）7.0, more than 95% phosphate can be removed. Theoretical analysis indicates that the solubility of AlPO4 is minimum at pH 4.07.0 and the electrostatic attractive force between AlPO4 and Fe3O4 is maximum at pH 4.5（6.5.）

Novel Rotors with Low Eddy Current Loss for High Speed Permanent Magnet Machines

Due to the large rotor eddy current loss and low thermal conductivity of carbon fiber sleeve,the high temperature usually occurs in high speed permanent magnet machines(HSPMMs)at the rated operation condition,resulting in irreversible demagnetization of the permanent magnet(PM).To obtain low rotor temperature,two novel rotor structures with low rotor eddy current loss are proposed in this paper.With the output torque and air gap flux density unchanged,the performance of HSPMMs with the two proposed rotor structures are analyzed based on finite element algorithm(FEA),including eddy current loss and temperature.Finally,the appropriate parameters of the proposed rotor structures are selected,and the electromagnetic(EM)performance,rotor stress and temperature are compared with those of the conventional rotor structure.Index Terms-Eddy current loss,finite element algorithm(FEA),electromagnetic(EM)performance,high speed permanent magnet machines(HSPMMs).

Separation efficiency of alumina particles in Al melt under high frequency magnetic field

The effects of separation time and magnetic induction intensity on the separation efficiency of alumina particles with diameters varying from 30 to 200 μm in aluminum melt were investigated. The experimental results show that the particle-accumulated layer is formed in the periphery of the solidified specimen when the diameter of the separated molten metal, the magnetic induction intensity and the separation time are 10 mm, 0.04 T and 1 s, respectively. When the separation time is 2 s, the particle-accumulated layer can be observed obviously and the separation efficiency is about 80%. There are few alumina particles in the inner of the solidified specimen when the separation time is 3 s. The separation efficiency higher than 85% can be achieved when the separation time is longer than 3 s. When the magnetic induction intensity is 0.06 T, the visible particle-accumulated layer can be formed in 1 s and the separation efficiency is higher than 95%. The experimental results were compared with the calculated results at last.

Numerical Simulation of the Demagnetization of a Permanent Magnet Retarder in High Temperature

As a auxiliary brake, Permanent Magnet Retarder （PMR） generates lots of energy and has greater temperature-rise when PMR works, so that it has a direct impact on PMR work performance and even causes demagnetization seriously. In order to analyze permanent magnet （PM） demagnetization in high-temperature in PMR, PMR mathematical model is established firstly, and the boundary conditions of finite element analysis are determined. Then the eddy current field distribution in the rotor is determined by solving eddy current demagnetization field, and PM dynamic permeance coefficient is obtained. Combined with PM demagnetization curve analysis, PMR permanent magnet demagnetization properties are analyzed. The analysis result is validated by the bench test. It shows that part of PM is demagnetized when PRM continues working for about 15 minutes, and the braking performance is declined. Finally, three PMR optimization design methods are proposed.

Study on a New High Frequency Moving Coil Permanent Magnet Linear Motor

In order to improve the characteristics of a conventional moving coil permanent magnet linear motor （MCPMLM）, such as weak points on export force, response time, response speed, we studied a permanent magnet （PM） structure that is a key component of MCPMLM. Different magnetization techniques of single PM and differ- ent array structures of multiple PMs are compared, and a new MCPMLM magnetized along the external field force lines wing eight pieces of a tegular Halbach magnet array with air gaps is proposed as well. The analysis on magnetic field and experimental results of MCPMLM demonstrates that the force between the coil and the PM increases by more than 40%. The simulation frequeney is close to 350 Hz at -3 dB , and the response time is O. 005 s. In addition, the experiment frequency reaches 300 Hz at -3 dB and the response time is 0. 004 s, which agrees well with the simulation results. It means that the developed MCPMLM enjoys advantages in high frequency and rapid response, and can satisfy the requirements of a high speed electro-hydraulic proportional valve.

KAOLIN CLAY PURIFICATION BY DRY HIGH GRADIENT MAGNETIC SEPARATION

A new method-dry High Gradient Magnetic Separation （HGMS）-to remove iron from ultrafine kaolin powder is described. A new kind of disperser, which breaks down the particle clusters in the powder by high speed gas flow from an air compressor, is used to completely disperse the powders. The dispersed particles are passed through vibrating HGMS by a vacuum pump to remove the iron. The magnetic and nonmagnetic fractions are separately collected by cloth collectors. Dry HGMS laboratory experiments are carried out. A product containing 0.90％ Fe2O3 was obtained, and the recovery was 70％.

Investigation of Optimal Split Ratio of 6-Slot/2-pole High Speed Permanent Magnet Motor with Toroidal Winding

Split ratio,i.e.the ratio of stator inner diameter to outer diameter,has a closed relationship with electromagnetic performance of permanent magnet(PM)motors.In this paper,the toroidal windings with short end-winding axial length are employed in the 6-slot/2-pole(6s/2p)PM motor for high speed applications.The split ratio is optimized together with the ratio of inner slot to outer slot area,i.e.slot ratio,considering stator total loss(stator iron loss and copper loss).In addition,the influence of maximum stator iron flux density and tooth-tip on the optimal split ratio,slot ratio,and average torque is investigated.The analytical predictions show that when the slot ratio is 0.5,the maximum torque can be achieved,and the optimal split ratio increases with the decrease of slot ratio,as confirmed by the finite element(FE)analyses.Finally,some of predicted results are verified by the measured results of 6s/2p prototype motor with 0.5 slot ratio.

Study on Optimizing High-Gradient Magnetic Separation—Part 2: Experimental Evaluation of the Performance of a New Designed Magnetic Filter

The introduction of functionalized magnetizable particles and high-gradient magnetic separation represents a time and money saving alternative to conventional purification and separation unit operations in the biotechnical sector. This technique has some advantages especially for the recycling of immobilized enzymes. A new magnetic filter with sight glasses was constructed and produced to study the performance of high-gradient magnetic separation at varied parameters. By optical analysis the buildup of a clogging was identified as the major parameter which affected the separation performance. For the cleaning procedure, a two-phase flow of water with highly dispersed air bubbles was tested which led to a nearly complete cleaning of the filter chamber.

Study on Optimizing High-Gradient Magnetic Separation—Part 1: Improvement of Magnetic Particle Retention Based on CFD Simulations

The introduction of functionalized magnetizable particles for the purification of enzymes or for the multi-use of pre-immobilized biocatalysts offers a great potential for time and cost savings in biotechnological process design. The selective separation of the magnetizable particles is performed for example by a high-gradient magnetic separator. In this study FEM and CFD simulations of the magnetic field and the fluid flow field within a filter chamber of a magnetic separator were carried out, to find an optimal separator design. The motion of virtual magnetizable particles was calculated with a one-way coupled Lagrangian approach in order to test many geometric and parametric variations in reduced time. It was found that a flow homogenisator smoothed the fluid flow, so that the linear velocity became nearly equal over the cross section in the direction of flow. Furthermore the retention of magnetizable particles increases with a high total edge length within the filter matrix.

Removing Iron by Magnetic Separation from a Potash Feldspar Ore

A new permanent magnetic separator was introduced to treat the ores with the characteristics of weak magnetic iron minerals and in a fine size range. The new machine was applied to the iron removal from potash feldspar. The effects of the magnetic field intensity, pulp density and grinding fineness on the iron removal were investigated. The optimized operation parameters were achieved and listed as follows： the -0.074 mm content is 85%, the pulp density is 45% and the magnetic field strength is 2T. A close test of middles regrinding was also carried out to improve concentrate yield. The data show that the grade of TFe（total iron） in potash feldspar product decreased from 1.31% to 0.21% and the concentrate yield reached 85.32%. All the results indicated that the traditonal high-intensity electromagnetic separators can be betterly substituted by the new permanent magnetic separator. This study may provide the theoretical evidence for iron removal from potash feldspar.

Magnetic field characteristics analysis of a single assembled magnetic medium using ANSYS software

The section shape of an assembled magnetic medium is the most important structural parameter of a high gradient magnetic separator, which directly affects the induction distribution and magnetic field gradient of the magnetic separator. In this study, equilateral triangle, square, hexagonal, octagon, dodecagon, and round shape sections of the assembled magnetic medium are chosen to study their influence on magnetic field distribution characteristics using the ANSYS analysis. This paper utilizes a single assembled magnetic medium to understand the relationship between the geometry of the assembled magnetic medium and its magnetic field distribution characteristics. The results show that high magnetic field,regional field, magnetic field gradient, and magnetic force formed by the different sections of the assembled magnetic medium in the same background magnetic field reduce in turn based on the triangle,square, hexagonal, octagon, dodecagon, and round. Based on the magnetic field characteristics analytic results, the magnetic separation tests of the ilmenite are carried out. The results indicate that the section shape of the toothed plate compared with the section shape of cylinder can improve the recovery of ilmenite up to 45% in the same magnetizing current condition of 2A, which is consistent with magnetic field characteristics analysis of different assembled magnetic medium section shapes.