Microstructural evolution during ultra-rapid annealing of severely deformed low-carbon steel: strain, temperature, and heating rate effects

An interaction between ferrite recrystallization and austenite transformation in low-carbon steel occurs when recrystallization is delayed until the intercritical temperature range by employing high heating rate. The kinetics of recrystallization and transformation is affected by high heating rate and such an interaction. In this study, different levels of strain are applied to low-carbon steel using a severe plastic deformation method. Then, ultra-rapid annealing is performed at different heating rates of 200–1100°C/s and peak temperatures of near critical temperature. Five regimes are proposed to investigate the effects of heating rate, strain, and temperature on the interaction between recrystallization and transformation. The microstructural evolution of severely deformed low-carbon steel after ultra-rapid annealing is investigated based on the proposed regimes. Regarding the intensity and start temperature of the interaction, different microstructures consisting of ferrite and pearlite/martensite are formed. It is found that when the interaction is strong, the microstructure is refined because of the high kinetics of transformation and recrystallization. Moreover, strain shifts an interaction zone to a relatively higher heating rate. Therefore, severely deformed steel should be heated at relatively higher heating rates for it to undergo a strong interaction.

Stress-mediated lithiation in nanoscale phase transformation electrodes

Development of high-performance phase transformation electrodes in lithium ion batteries requires comprehensive studies on stress-mediated lithiation involving migration of the phase interface. It brings out many counter-intuitive phenomena, especially in nanoscale electrodes, such as the slowing down migration of phase interface, the vanishing of miscibility gap under high charge rate, and the formation of surface crack during lithiation. However, it is still a challenge to simulate the evolution of stress in arbitrarily-shaped nanoscale electrodes, accompanied with phase transformation and concurrent plastic deformation. This article gives a brief review of our efforts devoted to address these issues by developing phase field model and simulation. We demonstrate that the miscibility gap of two-phase state is affected not only by stress but also by surface reaction rate and particle size. In addition, the migration of phase interface slows down due to stress. It reveals that the plastic deformation generates large radial expansion, which is responsible for the transition from surface hoop compression to surface hoop tension that may induce surface crack during lithiation. We hope our effort can make a contribution to the understanding of stress-coupled kinetics in phase transformation electrodes.