Curing Process of Phenol Formaldehyde Resin for Plywood under Vacuum Conditions

The study characterized the curing behaviors of phenol formaldehyde(PF)resin under different vacuum degrees and explored the properties of 9-ply plywood panels hot-pressed under both vacuum and atmospheric conditions.The changes in core temperature and moisture content of the plywood mats during hot pressing were investigated as well.It was found that the gel times and gel temperatures of PF resin decreased with the increase of vacuum degree using a self-made device.FTIR spectra indicated the degree of polycondensation of hydroxymethyl gradu-ally increased with the increase in temperature.It was also observed that a higher degree of vacuum led to a slower polycondensation reaction rate of PF resin.During different hot-pressing processes,the bonding strengths in the innermost and uppermost gluelines of the vacuum hot-pressed plywood panels were up to 30%–50%higher than their counterparts of conventional hot-pressed products.A less difference in the bonding strengths between these two gluelines was also observed for vacuum hot-pressed products.In addition,the core of vacuum hot-pressed plywood was found to have a greater heating rate and higher temperature at thefinal stage of hot pressing,which was beneficial to cure the PF resin.The results from this study indicate a promising potential of introducing a vacuum during hot pressing to improve the quality and productivity of plywood products and provide a basis for adopting vacuum to hot press wood composites.

Preparation and characterization of hexadecane microcapsule with polyurea-melamine formaldehyde resin shell materials

This paper gives a brief report of the preparation of hexadecane microcapsule with polyurea-melamine formaldehyde resin shell materials(HMPM).The sealing performance and thermal stability of HMPM was enhanced much more effectively than that of microcapsule with polyurea shell material(HPM).The results of microscopical imaging analysis system,DSC,TG,and laser particle analyzer were briefly introduced.

Synthesis of nanosized tungsten carbide from phenol formaldehyde resin coated precursors

Nanosized tungsten carbide was synthesized from phenol formaldehyde resin （PF） coated tungsten precursors. The process has three steps in which nanosized tungsten particles were first coated with PF, then the precursors were carburized at 950℃, and finally the carburized powders were treated in flowing wet hydrogen atmosphere at 940℃ to remove the uncombined carbon. The obtained powders were characterized using X-ray diffraction analysis （XRD）, field-emission scanning electron microscopy （FESEM）, small angle X-ray scattering （SAXS）, and combustion-gas-volume method. The results indicated that single-phase WC could be synthesized using excessive PF as carburizer at a much lower temperature compared with using mixed carbon black. After wet hydrogen treating, the mean size of the obtained WC particles was 94.5 nm and the total carbon content was 6.18 wt.%.

Analysis of Pyrolysates for Phenol Formaldehyde Resin by Py-GC/MS

Pyrolysis of phenol formaldehyde resin has been investigated by Pyrolysis Gas Chromatography-Mass Spectroscopy at the different temperatures from 500℃ to 750℃. Its composition of pyrclysates has been analyzed. Several compounds, especially benzene, toluene, p-xylene could only be formed above 500-550℃. Howerver, peak intensities for some pbend derivatives were decreased at the higher temperature. During pyrolysis, for thermo-setting phenol formaldehyde resins, polymeric chain scissions take place as a successive removal of the monomer units from the polymeric chain. The chain scissions are followed by secondary reactions, which leads to a variety of compounds. Addition reactions can also take place among the double-bond compounds during pyrolysis.

Research of Lignin Modified Phenol Formaldehyde Resin Bonded Magnesia Carbon Bricks

In order to reduce the cost and to improve the low temperature bonding strength of phenol formaldehyde resin（ PF）,the lignin modified phenol formaldehyde resin（ LPF） was synthesized using calcium lignosulfonate as a partial replacement of phenol,and sodium hydroxide as catalyzer. Then the magnesia carbon bricks were prepared using the LPF as binder. Different process conditions of LPFs such as calcium lignosulfonate additions（ 10%,20%,30%,40% and 50%,in mass,the same hereinafter）,catalyzer additions（ extra added,1%,2%,3%,4% and 5%） and reaction times（ 1,1. 5,2,2. 5 and 3 h） were investigated. Effects of prepared LPFs on properties of magnesia carbon bricks（ baked at 200 ℃ for 24 h） were researched in order to modify the synthesizing conditions of LPFs. Cold physical properties and hot modulus of rupture of magnesia carbon bricks bonded by LPF and by traditional PF after baked at 200 ℃ for 24 h and fired at 1 200 ℃ for 3 h were compared,respectively. The results show that the optimal synthesizing conditions of LPF for preparing magnesia carbon bricks are 30% calcium lignosulfonate,1% catalyzer,and 2 h reaction time. The magnesia carbon bricks bonded by the optimal LPF achieve：（ 1） the bulk densities 2. 84 g · cm- 3and 2. 82g·cm- 3,apparent porosities 9. 6% and 14. 6%,moduli of rupture 17. 8 MPa and 6. 4 MPa,crushing strengths72. 3 MPa and 48. 7 MPa,after baked at 200 ℃ and1 200 ℃,respectively;（ 2） the hot modulus of rupture7. 3 MPa after fired at 1 400 ℃. The above properties are better than those of the magnesia carbon brick bonded by PF.

Tannin–Phenol Formaldehyde Resins As Binders for Cellulosic Fibers: Mechanical Properties

In this study Eucalyptus tannin (T) was isolated from outer bark of Eucalyptus trees;as sodium phenoxide salt and used as extender or copolymer into phenol formaldehyde (PF) resin at five percent (10, 20, 30, 40 and 50)% W/W. Tan-nin-phenol formaldehyde (TPF) and tannin formaldehyde-phenol formaldehyde (TFPF) resins that synthesized in this study were evaluated as adhesive material for cellulosic fibers by study the mechanical properties of the composite sheets .The results show that the substituting of (PF) with tannin at (10 –50)% W/W give resins with mechanical properties comparable or near to those of pure (PF) , where the tensile strength at break (Tb) ranging from 15.15 Mpa to 22.27 Mpa as compared with 17.6 Mpa for pure (PF);while the impact strength properties (Im) of composites sheets increased with increased the (T) percents which were about 5.16 KJ/m2 for (TPF – 10%) and 7.21 KJ/m2 for (TPF - 50%) .On the other hand modification of (T) to tannin formaldehyde resin (TF) appear less performance at the results of this study , this effect probably to low penetration of (TFPF) resins between the small voids of cellulose fibers when soaked it in resin solutions. In general the results of this study indicate that the Eucalyptus tannin can be used for par-tial substitution of (PF) to produce resins with feasible mechanical properties and can be used in some applications of (PF) resins.

Factor Affecting Gel Time/Process-Ability of Urea Formaldehyde Resin Based Wood Adhesives

Urea-formaldehyde (UF) resin presents the most utilized adhesive system in the manufacture of plywood, particleboard and fiberboard. At the temperatures above 100°C in the presence of hardener, this resin undergoes cross-linking reaction and the formation of three dimensional cross linked structures takes place and bonding of wood particles in a hot press [1]. UF powder resins show high reactivity and good performance in the production and by their low price;however they lack in water resistance of the hardened resin [2]. Urea-formaldehyde (UF) resins are the most important type of adhesive resins for the production of wood based panels but process-ability and curing behavior of urea formaldehyde resin depended on various factors related to resin properties, types of wood and their properties, amount & type of catalyst, types and amount of polymers addition and environmental conditions [3]. This factor decides the process-ability of UF resin based composite during manufacturing of plywood, particle board and fiberboard. In this review paper, various factors affecting gel time and process-ability of UF resin based wood composite are reviewed.

Resorcinol-formaldehyde resin-based porous carbon spheres with high CO_2 capture capacities

Porous carbon spheres are prepared by direct carbonization of potassium salt of resorcinol-formaldehyde resin spheres, and are investigated as COadsorbents. It is found that the prepared carbon materials still maintain the typical spherical shapes after the activation, and have highly developed ultra-microporosity with uniform pore size, indicating that almost the activation takes place in the interior of the polymer spheres. The narrow-distributed ultra-micropores are attributed to the "in-situ homogeneous activation"effect produced by the mono-dispersed potassium ions as a form of -OK groups in the bulk of polymer spheres. The CS-1 sample prepared under a KOH/resins weight ratio of 1 shows a very high COcapture capacity of 4.83 mmol/g and good CO/Nselectivity of7-45. We believe that the presence of a welldeveloped ultra-microporosity is responsible for excellent COsorption performance at room temperature and ambient pressure.

Plasma Treatment Induced Chemical Changes of Alkali Lignin to Enhance the Performances of Lignin-Phenol-Formaldehyde Resin Adhesive

Alkali lignin was processed by plasma and then used in modification of phenol formaldehyde resin in this study.Chemical structural changes of lignin which was processed by plasma as well as bonding strength,tensile property,curing performance and thermal property of the prepared phenol formaldehyde resin which was modified by the plasma processed lignin were analyzed.Results demonstrated that:(1)Alkali lignin was degraded after the plasma processing.The original groups were destroyed,and the aromatic rings collected abundant free radicals and oxygen-containing functional groups like hydroxyls,carbonyls,carboxyls and acyls were introduced into increase the reaction activity of lignin significantly.(2)The introduction of alkali lignin decreased the free formaldehyde content and increased bonding strength and toughness of the prepared phenol formaldehyde resin,especially after the introduction of lignin treated with plasma.(3)The introduction of alkali lignin led to high curing temperature for the prepared phenol formaldehyde resin,but that was reduced by the plasma processed alkali lignin.(4)The introduction of alkali lignin could also increase thermal stability of phenol formaldehyde resin,but that was modified by plasma processed alkali lignin was better than the unprocessed lignin.Based on the results,the plasma processed lignin was used to modify phenol formaldehyde resin,which could increase the strength and toughness of phenol formaldehyde resin significantly.

Synthesis of Modified Melamine-Formaldehyde Resin

In this paper, the conditions of modified melamine formaldehyde resin (MF) used for a flocculent such as the ratio of reactant, reaction time, reaction temperature and the value of pH, were studied. The preferable synthetic conditions were melamine:formaldehyde:acrylamide (mole)=1:5:(2～3), reaction temperature 70 ℃, reaction time 4 h, pH 9.0.

STUDIES ON IPE OF POLYACRYLAMIDE INVERSE EMULSION AND MODIFIDE UREA-FORMALDEHYDE RESIN

The selective water plugging agent was prepared by heating the blends of the polyacry-lamide inverse latex, modified urea formaldehyde resin, crosslinking agent and catalysts.The results show that using different types of polymers and additives or changing in theirproportion of the blends, the gelling viscosity, starting point of gelling and other propertiesof the IPN can be controlled.

Effect of Multi-Hydroxyl Polymer-Treated MUF Resin on the Mechanical Properties of Particleboard Manufactured with Reed Straw

The poor bonding performance between aqueous adhesives represented by melamine-urea formaldehyde(MUF)resins and reed straw hinders their applications in the field of non-wood-based panels.Multi-hydroxyl polymers are highly reactive and are often used as crosslinkers.This study fabricated a resin with a strengthened crosslinked structure by combining a multi-hydroxyl polymer and MUF resin prepolymer.The reed particleboard was prepared by using this resin as an adhesive and reed stalk as the matrix.The results show that neighboring molecules combined to form C–O–C bonds that strengthened the cross-linked structure of the resin.In addition,the viscosity of the resin was increased,and a continuous adhesive layer on the surface of reed particles was formed,which slowed the penetration of reed particles.The adhesive layer significantly improved the mechanical properties of the reed particleboard.The maximum modulus of rupture(MOR),modulus of elasticity(MOE),and internal bonding strength(IB)of the reed particleboard were 33.53,4126,and 0.79 MPa,respectively.The IB of the board was 3.3 times higher than that of the reed particleboard prepared with a conventional MUF resin.Reed straw is a non-wood biomass material that has the advantage of sustainable development and may replace woodbased materials to produce particleboard.This resin-prepared reed particleboard is expected to be used in areas such as custom furniture and engineering materials.

Cationized Melamine-formaldehyde Resin for Improving the Wet Strength of Paper

In this work, melamine-formaldehyde resin was cationized by adding modifiers so that the fibers closely bonded to improve their usability and the wet strength of paper was greatly improved. Triethanolamine and dimethylamine were added to modify the melamine-formaldehyde resin,respectively.The mechanism of the cationized resin was explored and the possible chemical reactions were deduced. It was concluded that,with the use of triethanolamine,the most optimum product was obtained by hydroxymethylation for 30 min with a temperature of 85℃ and p H of 9. 0 where n( melamine) ∶ n( formaldehyde) ∶ n( methanol) ∶ n( triethanolamine) was 100 ∶ 330 ∶ 450 ∶ 15. With the combined use of dimethylamine and methanol,the optimal product was acquired by condensation for 30 min at a temperature of 50℃ and p H of 2. 0 at melamine, formaldehyde, methanol, and dimethylamine molar ratio of100∶ 330∶ 350∶ 20. With the only use of dimethylamine,the optimal product was obtained by condensation at melamine,formaldehyde,dimethylamine molar ratio of 100∶ 330∶ 10. The wet tensile strength of fruit-bagging paper was improved by adding cationized melamine-formaldehyde resin. The zeta potential,charge density,and conductivity of the melamine-formaldehyde resin were also studied.

One-pot synthesis and structural characterization of urea-isobutyraldehyde-formaldehyde resin

Urea-isobutyraldehyde-formaldehyde (UIF) resin was synthesized from urea, isobutyraldehyde, and formaldehyde using sulfuric acid as a catalyst by one pot method. The effects of molar ratios of isobutyraldehyde to formaldehyde (n(I)/n(F)) and aldehyde to urea (n(A)/n(U)) on the yield, hydroxyl value (vs KOH) and softening point of the resin were investigated. The structure of the resin was characterized by FT-IR, 1H-NMR and 13C-NMR. The results show that when the molar ratio of urea to isobutyraldehyde to formaldehyde (n(U)/n(I)/n(F)) is 1.0/3.0/3.0, the yield UIF resin is 67.1%, and the softening point and hydroxyl value are 88 ℃ and 37 mg/g, respectively. The FT-IR, 1H-NMR and 13C-NMR results show that the lactam is formed by aminomethylation from urea, isobutyraldehyde, and formaldehyde.

NaOH and Ba(OH)_2 Compound Catalyzed PhenolResorcinol-Formaldehyde Copolycondensation Resin Adhesive for Recombined Bamboo

In order to reduce the curing temperature, shorten the curing time of phenol-formaldehyde(PF) resin adhesive, and ensure the good water-solubility, NaOH and Ba(OH)_2 were used as compound catalysts. The influences of the adding time of Ba(OH)_2, the adding amount of NaOH, Ba(OH)_2 and resorcinol on the properties of adhesives were studied. The properties of NaOH catalyzed phenol-formaldehyde(PF) adhesive, NaOH and Ba(OH)_2 compound catalyzed PF adhesive, NaOH and Ba(OH)_2 compound catalyzed phenol-resorcinol-formaldehyde(PRF) adhesive, and the prepared recombinant bamboo with three kinds of adhesives were compared. The experimental results show that NaOH and Ba(OH)_2 compound catalyst not only shortens the curing time of PF adhesive, but also guarantees the suitable water solubility of adhesive. After copolycondensation with resorcinol, the curing time of adhesive is further shortened, the water solubility is improved obviously, and the highest bonding strength is obtained. Infrared spectrum analysis shows that the reaction activity point of NaOH and Ba(OH)_2 compound catalyzed PRF adhesive will increase, so that both the curing temperature and curing enthalpy decrease.

Synergistic Reinforcement of Phenol-Formaldehyde Resin Composites by Poly(Hexanedithiol)/Graphene Oxide

In this paper, the preparation of graphene oxide was achieved by Hummers method and the surface modification was achieved by poly(hexaneditiol), which was a synthetic thermotropic liquid crystalline polymer. The c-PHDT/GO/PF composites were prepared by blending, rolling and compression molding techniques. Then, the as-prepared samples were characterized by FTIR, Raman, XRD, TGA and POM to obtain information on their structures and properties. After that, the effects of c-PHDT/GO content on the mechanical properties, friction performance and dynamic mechanical performance of c-PHDT/GO/PF composites were studied by Mechanical and Dynamic Mechanical Analysis (DMA) methods. Also, Scanning Electron Microscope (SEM) was used for the characterization of wear and fracture surface morphology. The results revealed that the reinforcing effect of c-PHDT/GO was significant as a considerable enhancement on the mechanical performance of c-PHDT/GO/PF composite as compared to pure phenol-formaldehyde composites was observed: the impact strength, bending modulus and bending strength increased from 1.63 kJ/m2, 8.61 GPa and 41.55 MPa to 2.31 kJ/m2, 10.16 GPa and 54.40 MPa respectively at the c-PHDT/GO content = 0.75%. Moreover, the initial storage modulus increased by 28.4%, while the wear mass loss decreased by 17.8%. More importantly, the reinforcement by c-PHDT/GO was further enhanced as compared to GO/PF and p-PHDT/GO/PF composites, the impact strength of c-PHDT/GO/PF composite increased by 27.6% and 11.1%, the bending strength increased by 11.8% and 7.6%, the initial storage modulus increased by 16.2% and 4.2% and the mass loss due to wear decreased by 12.7% and 8.8%, respectively. Based on these results, we can conclude that the surface modification of GO by poly(hexanedithiol), which includes synergistic effect by c-PHDT and GO, improves the interfacial adhesion between GO and the resin matrix, thus reinforcing the composites.

Short Communication—A Novel Sample Preparation Method That Enables Ultrathin Sectioning of Urea-Formaldehyde Resin for Imaging by Transmission Electron Microscopy

Urea-formaldehyde (UF) resin is widely used as an adhesive for the manufacture of a range of wood and fiber based products. Although the microstructure of this resin has been examined at high resolution by field-emission scanning electron microscopy and atomic force microscopy, transmission electron microscopy (TEM) has thus far not been used, perhaps because of difficulties in ultrathin sectioning this resin in cured (polymerized) state. In the technical note presented here, a novel sample preparation method is described which enabled us to examine the microstructural morphology of UF resin by transmission electron microscopy in ultrathin sections, revealing the presence of spherical particles within the resin. Our initial attempt to ultrathin section the resin directly was not successful as it was too brittle to trim blocks for sectioning. Then, we developed a sample preparation technique that involved impregnation ofPinus radiatawood tissues with the UF resin, and then embedding of resin impregnated wood tissues with Spurr’s low viscosity embedding medium, which has been widely employed in plant and wood ultrastructure work. The TEM images illustrated and the information on the microstructural morphology of the UF resin presented are based on this novel sample preparation approach.

The effect of urea pretreatment on the formaldehyde emission and properties of straw particleboard

For manufacturing low-formaldehyde emission particleboard from wheat straw and urea-formaldehyde （UF） resins using urea treatment for indoor environments, we investigated the influence of urea treatment on the formaldehyde emission, physical and mechanical properties of the manufactured particleboard. Wheat straws were treated at three levels of urea concentration （5%, 10%, 15%） and 95℃ as holding temperature. Wheat straw particleboards were manufactured using hot press at 180℃ and 3 MPa with two types of UF adhesive （UF-45, UF-91）. Then the formaldehyde emission values, physical properties and mechanical properties were considered. The results show that the for- maldehyde emission value was decreased by increasing urea concentration. Furthermore, the results indicate that the specimens under urea treatment have better mechanical and physical properties compared with control specimens. Also specimens under urea treatment at 10% concentration and UF-91 type adhesive have the most optimum physical and mechanical strength.

Preparation and Property Analysis of Melamine Formaldehyde Foam

Melamine formaldehyde (MF) foam is kind of fire-retardant material and has great potential in acoustic and thermal insulation area. In this article, MF resin foam was prepared by microwave radiation. We discussed the thermal stability of MF foam and the effect of different emulsifiers on its morphology, apparent density, fire-retardancy and mechanical property. The decomposition temperature of MF foam we prepared is nearly 400℃ and the constitution of residue after combustion is made up of carbon and graphite. Emulsifier influenced the apparent density of MF foam and using coemulsifiers can get flexible foam with uniform cell size, good morphology and low apparent density. When the fire-retardant MF foam’s apparent density is low of 5.53 kg/cm-3, its value of LOI can reach 32.4. The mechanical property of foam is consistent with apparent density.

Microwave promoted rapid dehydration of aldoximes to nitriles using melamine-formaldehyde resin supported sulphuric acid in dry media

A simple and convenient procedure for the synthesis of nitriles by dehydration of aldoxime using supported sulphuric acid on melamine-formaldehyde resin （MFR） under solvent-free condition has been developed. A variety of aromatic and aliphatic aldoximes were converted to the corresponding nitriles. The resin was recovered and reused for subsequent reactions. ~ 2011 Ramin Rezaei. Published by Elsevier B.V. on behalf of Chinese Chemical Society. All rights reserved.