Reliability and wear resistance of cutting picks play a significant role in coal mine exploitation with coal shearers.Tool bit separation,blade breaking,severe erosion of the cutting body and fatigue fractures are the...Reliability and wear resistance of cutting picks play a significant role in coal mine exploitation with coal shearers.Tool bit separation,blade breaking,severe erosion of the cutting body and fatigue fractures are the main reasons for failure of cutting picks.We carried out carburization on a 30CrMnMo alloy to synthesize a new cutting pick material with improved mechanical properties and high wear resistance.The results indicated that carburization can effectively strengthen the surface of the 30CrMnMo alloy by forming a thick carburized layer and thus significantly improve the surface hardness and wear resistance.In addition,the excellent toughness of 30CrMnMo alloy as a substrate of cutting picks can prevent brittle ruptures and fatigue fractures under high impact stress conditions.The significant decrease in both frictional coefficient and rate of erosion of this carburized 30CrMnMo alloy suggests that this alloy is a potential material for cutting picks of coal shearers after rational carburization.展开更多
基金the Youth Foundation of China University of Mining & Technology (No.2009A056)the Tribology Science Fund from State Key Laboratory of Tribology at Tsinghua University (No.SKLTKF08A01)+1 种基金the National Natural Science Foundation of China (Nos.50905180 and 51005234)the National Science and Technology Pillar Program in the Eleventh Five-Year Plan Period (No.2008BAB36B02)
文摘Reliability and wear resistance of cutting picks play a significant role in coal mine exploitation with coal shearers.Tool bit separation,blade breaking,severe erosion of the cutting body and fatigue fractures are the main reasons for failure of cutting picks.We carried out carburization on a 30CrMnMo alloy to synthesize a new cutting pick material with improved mechanical properties and high wear resistance.The results indicated that carburization can effectively strengthen the surface of the 30CrMnMo alloy by forming a thick carburized layer and thus significantly improve the surface hardness and wear resistance.In addition,the excellent toughness of 30CrMnMo alloy as a substrate of cutting picks can prevent brittle ruptures and fatigue fractures under high impact stress conditions.The significant decrease in both frictional coefficient and rate of erosion of this carburized 30CrMnMo alloy suggests that this alloy is a potential material for cutting picks of coal shearers after rational carburization.
