Proportional direction valve is one of the most fundamental elements in electronic-hydraulic control technique. Its function is to control the operating speed, direction, position, and strength of output force of the ...Proportional direction valve is one of the most fundamental elements in electronic-hydraulic control technique. Its function is to control the operating speed, direction, position, and strength of output force of the hydraulic actuator continuously. Considering the different application and the cost, the existing technique mainly includes the internal feedback valve used in open loop system, and the electronic closed loop controlled valve used in closed loop system. Because of their different mechanical structure and the gre at different in performance, it brings inconvenience for customer to select, also inconvenience for enterprise to produce. Aiming at this problem, the idea of combining the above two kinds of valves into one body is proposed first, and then the new valve＇s structure to realize this target is designed. The idea intends to apply the displacement pilot flow feedback control principle in present 2-position 2-way valve system to the proportional direction valve of 3-position 4-way system. Newly designed feed forward controller can decouple the interference between the internal feedback and the electronic closed loop. Redundant conversion is designed to electronic switch mode. Experiment on dynamic and static characteristic of new proportional direction valve in internal feedback control mode and electronic closed loop control mode is discussed to prove the new theory is correct. Although the new valve is of excellent dynamic response characteristic, its steady control characteristic in open loop control mode needs to be improved further. The research results prepare one new fundamental element for electronic-hydraulic control technology.展开更多
Calculating the flow coefficient of a spool-valve is complicated due to the coupling–throttling effect in the throttling grooves of a proportional–directional valve.In this paper,a methodology for expressing the flo...Calculating the flow coefficient of a spool-valve is complicated due to the coupling–throttling effect in the throttling grooves of a proportional–directional valve.In this paper,a methodology for expressing the flow coefficient of coupled throttling grooves is proposed to resolve that difficulty.With this purpose,an approach of a 3 D numerical simulation and an experimental bench were introduced based on the prototype of a commercial proportional valve.The results show consistency between the numerical simulation and the bench test.Based on that,the concept of‘saturation limit’is introduced to describe the value gap between the current and saturated flows,so that the flow-coefficient saturation limit of the prototype in the process can be deducted.Accordingly,an approximate flow coefficient suitable for coupled throttling grooves within finite variable space,which is based on three typical throttling structures(i.e.O-shape,U-shape,and C-shape)of the coupled throttling grooves,is obtained based on an orthogonal test.The model results are consistent with the numerical and experimental results,with maximum errors of less than 5.29%and 5.34%,respectively.This suggests that the proposed method is effective in approximating the flow coefficient.展开更多
Most automatic steering systems for large tractors are designed with hydraulic systems that run on either constant flow or constant pressure. Such designs are limited in adaptability and applicability. Moreover, their...Most automatic steering systems for large tractors are designed with hydraulic systems that run on either constant flow or constant pressure. Such designs are limited in adaptability and applicability. Moreover, their control valves can unload in the neutral position and eventually lead to serious hydraulic leakage over long operation periods. In response to the problems noted above, a multifunctional automatic hydraulic steering circuit is presented. The system design is composed of a 5-way-3-position proportional directional valve, two pilot-controlled check valves, a pressure-compensated directional valve, a pressurecompensated flow regulator valve, a load shuttle valve, and a check valve, among other components. It is adaptable to most open-center systems with constant flow supply and closed-center systems with load feedback. The design maintains the lowest pressure under load feedback and stays at the neutral position during unloading, thus meeting the requirements for steering. The steering controller is based on proportional-integral-derivative(PID) running on a 51-microcontroller-unit master control chip. An experimental platform is developed to establish the basic characteristics of the system subject to stepwise inputs and sinusoidal tracking. Test results show that the system design demonstrates excellent control accuracy, fast response, and negligible leak during long operation periods.展开更多
For the proportional directional valve controlled by two proportional solenoids, the normal control method(NCM) energizes only one solenoid at a time. The performance of the valve is greatly influenced by the nonlinea...For the proportional directional valve controlled by two proportional solenoids, the normal control method(NCM) energizes only one solenoid at a time. The performance of the valve is greatly influenced by the nonlinearity of the proportional solenoid, such as dead zone and low force gain with a small current, and this effect cannot be eliminated by a simple dead-zone current compensation. To avoid this disadvantage, we propose the differential control method(DCM). By employing DCM, the controller outputs differential signals to simultaneously energize both solenoids of the proportional valve, and the operating point is found by analyzing the force output of the two solenoids to make a minimum variation of the current force gain. The comparisons of the valve response characteristics are made between NCM and DCM by nonlinear dynamic simulation and experiments. Simulation and experimental results show that by using DCM, the frequency response of the valve is greatly enhanced, especially when the input is small, which means that the dynamic characteristics of the proportional valve are improved.展开更多
Two-stage directional valves usually employ proportional pilot control technology,which has the disadvantages of dead zones,leakage,and the large moving mass of the pilot valve.It is difficult,therefore,to achieve fas...Two-stage directional valves usually employ proportional pilot control technology,which has the disadvantages of dead zones,leakage,and the large moving mass of the pilot valve.It is difficult,therefore,to achieve fast-response performance of the main valve.In order to overcome this problem,a switching pilot technology that employs two independent high-speed on/off valves(HSVs)is proposed to replace the traditional pilot proportional valve.Due to the rapid switching characteristics of HSVs,the dead zone of the pilot stage is avoided,and the dynamic response performance of the main valve is improved.The experiments indicate that the switching frequency of the pilot HSVs and supply pressure of the pilot stage have a very large effect on the dynamic performance and control accuracy of the main valve.Increasing the switching frequency of the pilot HSVs is helpful for improving main-valve control accuracy.The larger supply pressure of the pilot stage can achieve a faster dynamic performance of the main valve while causing larger static errors.The results show that the switching pilot technology can clearly improve the static and dynamic performances of the main valve.With the increase of pilot supply pressure,the step rise time is reduced from 21.4 ms to 16.8 ms,and the dynamic performance of the main valve is improved by 21.5%.With the increase of pilot switching frequency,the steady-state error decreases from 24μm to 20μm,and the control accuracy of the main valve is improved by 16.7%.展开更多
基金supported by National Natural Science Foundation of China (Grant No. 50575156)Shanxi Provincial Natural Science Foundation of China (Grant No. 2008011053)
文摘Proportional direction valve is one of the most fundamental elements in electronic-hydraulic control technique. Its function is to control the operating speed, direction, position, and strength of output force of the hydraulic actuator continuously. Considering the different application and the cost, the existing technique mainly includes the internal feedback valve used in open loop system, and the electronic closed loop controlled valve used in closed loop system. Because of their different mechanical structure and the gre at different in performance, it brings inconvenience for customer to select, also inconvenience for enterprise to produce. Aiming at this problem, the idea of combining the above two kinds of valves into one body is proposed first, and then the new valve＇s structure to realize this target is designed. The idea intends to apply the displacement pilot flow feedback control principle in present 2-position 2-way valve system to the proportional direction valve of 3-position 4-way system. Newly designed feed forward controller can decouple the interference between the internal feedback and the electronic closed loop. Redundant conversion is designed to electronic switch mode. Experiment on dynamic and static characteristic of new proportional direction valve in internal feedback control mode and electronic closed loop control mode is discussed to prove the new theory is correct. Although the new valve is of excellent dynamic response characteristic, its steady control characteristic in open loop control mode needs to be improved further. The research results prepare one new fundamental element for electronic-hydraulic control technology.
基金Project supported by the National Key R&D Program of China(No.2018YFC0810203)。
文摘Calculating the flow coefficient of a spool-valve is complicated due to the coupling–throttling effect in the throttling grooves of a proportional–directional valve.In this paper,a methodology for expressing the flow coefficient of coupled throttling grooves is proposed to resolve that difficulty.With this purpose,an approach of a 3 D numerical simulation and an experimental bench were introduced based on the prototype of a commercial proportional valve.The results show consistency between the numerical simulation and the bench test.Based on that,the concept of‘saturation limit’is introduced to describe the value gap between the current and saturated flows,so that the flow-coefficient saturation limit of the prototype in the process can be deducted.Accordingly,an approximate flow coefficient suitable for coupled throttling grooves within finite variable space,which is based on three typical throttling structures(i.e.O-shape,U-shape,and C-shape)of the coupled throttling grooves,is obtained based on an orthogonal test.The model results are consistent with the numerical and experimental results,with maximum errors of less than 5.29%and 5.34%,respectively.This suggests that the proposed method is effective in approximating the flow coefficient.
基金Project supported by the Synergistic Innovation Center of Modern Agricultural Equipment and Technology,China(No.NZXT01201401)
文摘Most automatic steering systems for large tractors are designed with hydraulic systems that run on either constant flow or constant pressure. Such designs are limited in adaptability and applicability. Moreover, their control valves can unload in the neutral position and eventually lead to serious hydraulic leakage over long operation periods. In response to the problems noted above, a multifunctional automatic hydraulic steering circuit is presented. The system design is composed of a 5-way-3-position proportional directional valve, two pilot-controlled check valves, a pressure-compensated directional valve, a pressurecompensated flow regulator valve, a load shuttle valve, and a check valve, among other components. It is adaptable to most open-center systems with constant flow supply and closed-center systems with load feedback. The design maintains the lowest pressure under load feedback and stays at the neutral position during unloading, thus meeting the requirements for steering. The steering controller is based on proportional-integral-derivative(PID) running on a 51-microcontroller-unit master control chip. An experimental platform is developed to establish the basic characteristics of the system subject to stepwise inputs and sinusoidal tracking. Test results show that the system design demonstrates excellent control accuracy, fast response, and negligible leak during long operation periods.
基金Project supported by the National Natural Science Foundation of China(No.51221004)the Program for Zhejiang Leading Team of S&T Innovation(No.2010R50036)
文摘For the proportional directional valve controlled by two proportional solenoids, the normal control method(NCM) energizes only one solenoid at a time. The performance of the valve is greatly influenced by the nonlinearity of the proportional solenoid, such as dead zone and low force gain with a small current, and this effect cannot be eliminated by a simple dead-zone current compensation. To avoid this disadvantage, we propose the differential control method(DCM). By employing DCM, the controller outputs differential signals to simultaneously energize both solenoids of the proportional valve, and the operating point is found by analyzing the force output of the two solenoids to make a minimum variation of the current force gain. The comparisons of the valve response characteristics are made between NCM and DCM by nonlinear dynamic simulation and experiments. Simulation and experimental results show that by using DCM, the frequency response of the valve is greatly enhanced, especially when the input is small, which means that the dynamic characteristics of the proportional valve are improved.
基金supported by the Open Foundation of the State Key Laboratory of Fluid Power and Mechatronic Systems(No.GZKF-201906)the“Pioneer”and“Leading Goose”R&D Program of Zhejiang Province,China(No.2022C01132)+1 种基金the Natural Science Foundation of Zhejiang Province,China(No.LQ21E050017)the China Postdoctoral Science Foundation(Nos.2021M692777 and 2021T140594)。
文摘Two-stage directional valves usually employ proportional pilot control technology,which has the disadvantages of dead zones,leakage,and the large moving mass of the pilot valve.It is difficult,therefore,to achieve fast-response performance of the main valve.In order to overcome this problem,a switching pilot technology that employs two independent high-speed on/off valves(HSVs)is proposed to replace the traditional pilot proportional valve.Due to the rapid switching characteristics of HSVs,the dead zone of the pilot stage is avoided,and the dynamic response performance of the main valve is improved.The experiments indicate that the switching frequency of the pilot HSVs and supply pressure of the pilot stage have a very large effect on the dynamic performance and control accuracy of the main valve.Increasing the switching frequency of the pilot HSVs is helpful for improving main-valve control accuracy.The larger supply pressure of the pilot stage can achieve a faster dynamic performance of the main valve while causing larger static errors.The results show that the switching pilot technology can clearly improve the static and dynamic performances of the main valve.With the increase of pilot supply pressure,the step rise time is reduced from 21.4 ms to 16.8 ms,and the dynamic performance of the main valve is improved by 21.5%.With the increase of pilot switching frequency,the steady-state error decreases from 24μm to 20μm,and the control accuracy of the main valve is improved by 16.7%.
