Mechanical properties and plasma erosion resistance of BN_p/Al_2O_3-SiO_2 composite ceramics

BNp/Al2O3-SiO2 system ceramic matrix composites with different volume fractions （10%-60%） of hexagonal BN particulates （BNp） were prepared by hot-press sintering technique. Phase components, microstructure, mechanical properties and plasma erosion resistance were also investigated. With the increase of h-BNp content, relative density and Vickers＇ hardness of the composite ceramics decrease, while the flexural strength, elastic modulus and fracture toughness increase and then decrease. The plasma erosion resistance linearly deteriorated with the increase of BNp content which is mainly determined by the density, crystal structure and atomic number of the elements.

Preparation and properties of the Ni-Al/Fe-Al intermetallics composite coating produced by plasma cladding

A novel approach to produce an intermetallic composite coating was put forward.The microstructure,microhardness,and dry-sliding wear behavior of the composite coating were investigated using X-ray diffraction （XRD）,scanning electron microscopy （SEM）,energy dispersive spectrum （EDS） analysis,microhardness test,and ball-on-disc wear experiment.XRD results indicate that some new phases FeAl,Fe0.23Ni0.77Al,and Ni3Al exit in the composite coating with the Al2O3 addition.SEM results show that the coating is bonded with carbon steel metallurgically and exhibits typical rapid directional solidification structures.The Cr7C3 carbide and intermetallic compounds co-reinforced composite coating has a high average hardness and exhibits an excellent wear resistance under dry-sliding wear test compared with the Cr7C3 carbide-reinforced composite coating.The formation mechanism of the intermetallic compounds was also investigated.

Effect of Various Additives on Performance of Plasma Electrolytic Oxidation Coatings Formed on AZ31 Magnesium Alloy in the Phosphate Electrolytes

Plasma electrolytic oxidation（PEO） coatings were prepared on AZ31 magnesium alloy using alkaline phosphate as base electrolyte system, and with the addition of sodium silicate（Na2SiO3）, sodium aluminate（NaAlO2） and potassium fluorozirconate（K2ZrF6） as additives. The microstructure, phase composition and element composition as well as surface profile of the PEO coatings were analyzed by means of scanning electron microscopy（SEM）, X-ray diffraction（XRD）, energy dispersive X-ray spectroscopy（EDS）, and threedimensional（3 D） optical profilometry. The corrosion and wear properties were evaluated by electrochemical potentiodynamic polarization in 3.5 wt% Na Cl solution and ball-on-disc wear tests, respectively. The results showed that the anions of the additives effectively participated in the coating formation influencing its microstructural features, chemical composition, corrosion resistance and tribological behaviour. It was observed that the sample treated by PEO in the electrolyte solution containing K2ZrF6 as an additive showed better corrosion and abrasive resistance.

Optimization of shearer sliding boots by plasma cladding with Cr_4MnTi

Severe production conditions in coal mines cause damage and failure problems with the oriented sliding boots of the mechanical shearer. Wear has been an especially vexing problem. Plasma cladding methods were used to study optimized sliding boot design. By cladding the substrate steel the surface may be made of a material more resistant to wear. The iron based alloy Cr4MnTi was coated onto a modified 45 steel matrix material in these tests. The results show that the alloy cladding layer is high strength, has high hardness, and is highly resistant to wear. After hardening and tempering, 45 steel substrate has great tenacity so the combined structure meets the performance requirements for the construction of shearer sliding boots.

Effects of Three Typical Resistivity Models on Pulsed Inductive Plasma Acceleration Modeling

The effects of three different typical resistivity models（Spitzer, Z＆L and M＆G） on the performance of pulsed inductive acceleration plasma are studied. Numerical results show that their influences decrease with the increase of the plasma temperature. The significant discriminations among them appear at the plasma temperature lower than 2.5 eV, and the maximum gap of the pulsed inductive plasma accelerated efficiency is approximately 2.5%.Moreover, the pulsed inductive plasma accelerated efficiency is absolutely related to the dynamic impedance parameters, such as voltage, inductance, capacitance and flow rate. However, the distribution of the efficiency as a function of plasma temperature with three resistivity models has nothing to do with the dynamic impedance parameter.

Influences of substrate temperature on microstructure and corrosion behavior of APS Ni_(50)Ti_(25)Al_(25) inter-metallic coating

In the present investigation, Ni_（50）Ti_（25）Al_（25）（at.%） mechanically alloyed powder is deposited on carbon steel substrate.Before the coating process, the substrate is heated to temperature ranging from room temperature to 400℃. The microstructure, porosity, microhardness, adhesion strength, and corrosion behavior of the coating are investigated at different substrate temperatures. Results show that coating porosity is lower on high temperature surface. Microhardness and adhesion strength of the deposition layer on the substrate without preheating have lower values than with preheating. The polarization test result shows that corrosion performance of the coating is dependent on micro cracks and porosities and the increasing of substrate temperature can improve the quality of coating and corrosion performance.

Comparative Study on the Corrosion Resistance of Al–Cr–Fe Alloy Containing Quasicrystals and Pure Al

Al-Cr-Fe alloy containing quasicrystals has been consolidated using spark plasma sintering（SPS）. Its corrosion resistance properties were comparatively investigated with pure Al by electrochemical methods in 3.5 wt% NaCl solution. Their corrosion current density was also compared with that of three commercial steels-316 stainless steel, AISI 440C stainless steel and AISI H13 tool steel. Al-Cr-Fe alloy exhibits nobler corrosion potential and evident passivation with a potential range of around 150 mV while no passivation of pure Al sample is seen. The corrosion resistance of Al-Cr-Fe alloy is less than that of pure Al, but is close to that of 316 stainless steel and superior to that of AISI 440C stainless steel and AISI H13 tool steel.

Microstructures and properties of CuZrAl and CuZrAlTi medium entropy alloys prepared by mechanical alloying and spark plasma sintering

Equiatomic CuZrAl and CuZrAlTi medium entropy alloys were designed and synthesized by mechanical alloying and spark plasma sintering technique.The alloying behavior,phase evolutions,microstructures and properties of samples were investigated by X-ray diffraction,differential scanning calorimetry,field emission scanning electron microscopy,microscopy/Vickers hardness testing and electrochemical polarization measurement.The results indicate that the final products of as-milled alloys consist of amorphous phases.Ti addition improves the glass forming ability of as-milled alloys.The as-sintered CuZrAl alloy contains face-centered cubic（fcc）solid solution,Al_（1.05）Cu_（0.95） Zr and AlZr_2 phases at different sintering temperatures.With Ti addition,the as-sintered sample is only composed of intermetallics at 690°C,while fcc1,fcc2 and CuTi3phases are formed at 1100°C.CuZrAlTi-1100°C alloy exhibits the highest hardness value of 1173HV0.2owing to the high sintering density,solid solution strengthening and homogeneous precipitation of nano-size crystalline phase.CuZrAlTi-690°C alloy presents a similar corrosion resistance with304 Lstainless steel in seawater solution and further possesses the lower corrosion rate.

Corrosion property of copperized layer on Zr formed by double glow plasma surface alloying technique

Zr and its alloys have excellent mechanical properties as new structural material,but in specific application environment,its corrosion resistance still needs to be further explored.In this work,double glow plasma surface alloying technique was used for copperizing on pure Zr surface.Besides,X-ray diffraction（XRD）,scanning electron microscope（SEM） and energy dispersion spectrum（EDS） were employed to characterize the samples.Furthermore,research was also conducted on the polarization curve of the samples in different solutions.Copperizing on surface can improve corrosion resistance of pure Zr in 3.5 % Na Cl and 0.5 moláL-1Na OH solutions.Especially in 0.5 moláL-1Na OH solution,the corrosion resistance can achieve significant improvement.However,copperizing has no influence on the improvement of corrosion resistance of pure Zr in 0.5 moláL-1H2SO4 solution.The results may provide new insight into way for improving the corrosion property of zirconium alloys.

A CO and CO2 tolerating (La0.9Ca0.1)2(Ni0.75Cu0.25)O4+δ Ruddlesden-Popper membrane for oxygen separation

A series of novel dense mixed conducting ceramic membranes based on K2NiF4-type(La1-xCax)2(Ni0.75Cu0.25)O4+δwas successfully prepared through a sol-gel route.Their chemical compatibility,oxygen permeability,CO and CO2 tolerance,and long-term CO2 resistance regarding phase composition and crystal structure at different atmospheres were studied.The results show that higher Ca contents in the material lead to the formation of CaCO3.A constant oxygen permeation flux of about 0.63 mL·min−1·cm−2 at 1173 K through a 0.65 mm thick membrane was measured for(La0.9Ca0.1)2(Ni0.75Cu0.25)O4+δ,using either helium or pure CO2 as sweep gas.Steady oxygen fluxes with no sign of deterioration of this membrane were observed with increasing CO2 concentration.The membrane showed excellent chemical stability towards CO2 for more than 1360 h and phase stability in presence of CO for 4 h at high temperature.In addition,this membrane did not deteriorate in a high-energy CO2 plasma.The present work demonstrates that this(La0.9Ca0.1)2(Ni0.75Cu0.25)O4+δmembrane is a promising chemically robust candidate for oxygen separation applications.