Width Compensation and Correction for the Plan View Pattern Control Function on Plate Mill

Research works on width compensation and correction were carried out in order to eliminate the effects of the PVPC （ plan view pattern control） on width accuracy of plate mill. The thickness correction calculation formula was derived for compensation the width deviation caused by PVPC function, and the formula is unified under the thinning and thickening conditions. In order to improve the width calculation accuracy, width spread calculation process was modified with dividing one large reduction pass to several small reduction calculation steps. The thickness wedge was simplified to rectangle based on the volume constant principle, and the width spread model for PVPC was constructed. The width compensation and correction for the PVPC functions are used for the online control process, and the Product dimension accuracy is improved. With the decrease of Crop losses, the Droduct yield was increased with 0. 2%.

Optimization of Holding Temperature and Holding Thickness for Controlled Rolling on Plate Mill

Holding temperature and holding thickness are main parameters for two-phase controlled rolling on plate mill. The optimization of holding temperature and holding thickness for pass schedule calculation of two-phase controlled rolling on plate mill was presented and its feature is as follows： （1） Determination of holding thickness can be automatically obtained based on the influence of mill safety limits, tracking zone length and holding time on holding thickness; （2） Determination of holding temperature can be automatically obtained and the holding time can be reduced as much as possible; （3） Algorithm can modify the holding temperature and thickness depending on slab size and product size.

Monitor automatic gauge control strategy with a Smith predictor for steel strip rolling

The simplified transfer function diagram block for a monitor automatic gauge control （Mon-AGC） system of strip steel rolling process was investigated. The new notion of strip sample length was given. In this way, the delay time varying with the rolling speed was evaded. After a Smith predictor was used to monitor the AGC system, the control laws were deduced for both proportional and integral regulators. The control strategies showed that by choosing the controller parameter P=∞ for both control algo- rithms each regulator could compensate the whole strip gage error in the first control step. The result shows that the integral algo- rithm is more controllable for the system regulating process and has a better steady-state precision than the proportional regulator. Compared with the traditional control strategy, the new control laws have a faster response speed and a hieher steadv-state precision.

An Expert System in Automatic Gauge Control for Rolling Process

Beacuse the practical mathematic model of rolling process can't be built accurately,this paper established an expert system to control the rolling steels' gauge by adjusting the setup roll open, which combined the experience of theoreticians and operators. The system applied the expression method of rule-skeleton+rule-body', and selected an appropriate non-exact reference model and self-study algorithm. The whole system, including auxiliary routes, is designed in Borland C++. Some experiments on this system have been done, and a good result has been achieved.

Full Gauge Controls公司参展 Electronica China & Productronica China

坐落在巴西南部城市Canoas的Full Gauge Controls公司,将参加在2004年3月17—19日举行的Electronica China＆ProductronicuChina展览会。 Full Gouge Controls公司从1985年起开发和生产温度、湿度。

Dynamic Optimization of Feedforward Automatic Gauge Control Based on Extended Kalman Filter

Automatic gauge control is an essentially nonlinear process varying with time delay,and stochastically varying input and process noise always influence the target gauge control accuracy.To improve the control capability of feedforward automatic gauge control,Kalman filter was employed to filter the noise signal transferred from one stand to another.The linearized matrix that the Kalman filter algorithm needed was concluded;thus,the feedforward automatic gauge control architecture was dynamically optimized.The theoretical analyses and simulation show that the proposed algorithm is reasonable and effective.

Short Stroke Control with Gaussian Curve and PSO Algorithm in Plate Rolling Process

The precision width control is vital for product quality and production economy in plate width control process, so short stroke control method was used in plate rolling by opening or closing edger gap so as to avoid head end necking. Head end necking on different broadening ratio was analyzed, and sections of different elongations at edger roiling was calculated; based on the law of volume constancy, the adjustment functions were described by parabolic functions. Control curves were developed with three Gaussian curves by means of additional combining; SSC control curve was changed with different weights of those curves, w1 effect one-third of SSC length, w2 effect two-third of SSC length, w3 effect all three parts of SSC length. In order to adjust the amount of weights for precise quantification, PSO algorithm was used to build sufficiency function so as to obtain best rectangular degree by global optimization. Practical applications showed that the method proposed is available to improve the product rolling yields by 1.0% -2. 0% and worthy to apply to plate rolling.

Volar locking distal radius plates show better short-term results than other treatment options: A prospective randomised controlled trial

AIM To compare the outcomes of displaced distal radius fractures treated with volar locking plates and with immediate postoperative mobilisation with the outcomes of these fractures treated with modalities that necessitate 6 wk wrist immobilisation.METHODS A prospective, randomised controlled single-centre trial was conducted with 56 patients who had a displaced radius fracture were randomised to treatment either with a volar locking plate(n = 29), or another treatment modality(n = 27; cast immobilisation with or without wires or external fixator). Outcomes were measured at 12 wk. Functional outcome scores measured were the Patient-Rated Wrist Evaluation(PRWE) Score; Disabilities of the Arm, Shoulder and Hand and activities of daily living(ADLs). Clinical outcomes were wrist range of motion and grip strength. Radiographic parameters were volar inclination and ulnar variance.RESULTS Patients in the volar locking plate group had significantly better PRWE scores, ADL scores, grip strength and range of extension at three months compared with the control group. All radiological parameters were significantly better in the volar locking plate group at 3 mo. CONCLUSION The present study suggests that volar locking plates produced significantly better functional and clinical outcomes at 3 mo compared with other treatment modalities. Anatomical reduction was significantly more likely to be preserved in the plating group. Level of evidence: Ⅱ.

LAMINATED PIEZOELECTRIC PLATE FOR ACTIVE UNDERWATER ACOUSTIC CONTROL

The pressure reflected from a bi-laminated piezoelectric plate hasbeen determined using the Thomson-Haskell matrix method. The plate iscomposed of a piezoelectric layer with grounded vacuum and An elasticlayer in contact with the fluid. An incident plane wave in the fluidmedium strikes the plate at dif- Ferent angles. The required electricpotential across the piezoelectric layer to cancel the reflectionfrom the Fluid/elastic boundary has been determined for thepiezoelectric material PZT-5 at various thickness parame- Ters andincident frequencies.

A wavelet approach for active-passive vibration control of laminated plates

As an extension of the wavelet approach to vi- bration control of piezoelectric beam-type plates developed earlier by the authors, this paper proposes a hybrid active- passive control strategy for suppressing vibrations of lami- nated rectangular plates bonded with distributed piezoelec- tric sensors and actuators via thin viscoelastic bonding lay- ers. Owing to the low-pass filtering property of scaling func- tion transform in orthogonal wavelet theory, this wavelet- based control method has the ability to automatically filter out noise-like signal in the feedback control loop, hence re- ducing the risk of residual coupling effects which are usu- ally the source of spillover instability. Moreover, the exis- tence of thin viscoelastic bonding layers can further improve robustness and reliability of the system through dissipating the energy of any other possible noise induced partially by numerical errors during the control process. A simulation procedure based on an advanced wavelet-Galerkin technique is suggested to realize the hybrid active-passive control pro- cess. Numerical results demonstrate the efficiency of the pro- posed approach.

Nonlinear dynamic characteristics and optimal control of a giant magnetostrictive film-shaped memory alloy composite plate subjected to in-plane stochastic excitation

The nonlinear dynamic characteristics and optimal control of a giant magnetostrictive film （GMF）-shaped memory alloy （SMA） composite plate subjected to in-plane stochastic excitation are studied. GMF is prepared based on an SMA plate, and combined into a GMF-SMA composite plate. The Van der Pol item is improved to explain the hysteretic phenomena of GMF and SMA, and the nonlinear dynamics model of a GMF-SMA composite cantilever plate subjected to in-plane stochastic excitation is developed. The stochastic stability of the system is analyzed, and the steady-state probability density function of the dynamic response of the system is obtained. The condition of stochastic Hopf bifurcation is discussed, the reliability function of the system is provided, and then the probability density of the first-passage time is given. Finally, the stochastic optimal control strategy is proposed by the stochastic dynamic programming method. Numerical simulation shows that the stability of the trivial solution varies with bifurcation parameters, and stochastic Hopf bifurcation appears in the process; the system＇s reliability is improved through stochastic optimal control, and the first- passage time is delayed. A GMF-SMA composite plate combines the advantages of GMF and SMA, and can reduce vibration through passive control and active control effectively. The results are helpful for the engineering applications of GMF-SMA composite plates.

CONTROLLING CHAOTIC OSCILLATIONS OF VISCO-ELASTIC PLATESBY THE LINEARIZATION VIA OUTPUTFEEDBACK

Controlling chaotic oscillations of viscoelastic plates are investigated in this paper. Based on the exact linearization method in nonlinear system control theory, a nonlinear feedback control law is presented for a class of non_affine control systems. The mathematical model describing motion of nonlinear viscoelastic plates is established, and it is simplified by the Galerkin method. The phase space portrait and the power spectrum are employed to demonstrate chaos in the system. The deflection is treated as an output, and is controlled to given periodic goals.

ACTIVE CONTROL OF A FLEXIBLE CANTILEVER PLATE WITH MULTIPLE TIME DELAYS

Active control of a flexible cantilever plate with multiple time delays is investigated using the discrete optimal control method. A controller with multiple time delays is presented. In this controller, time delay effect is incorporated in the mathematical model of the dynamic system throughout the control design and no approximations and assumptions are made in the controller derivation, so the system stability is easily guaranteed. Furthermore, this controller is available for both small time delays and large time delays. The feasibility and efficiency of the proposed controller are verified through numerical simulations in the end of this paper.

Bending analysis and control of rolled plate during snake hot rolling

In order to study the bending behavior of aluminum alloy 7050 thick plate during snake hot rolling, several coupled thermo-mechanical finite element(FE) models were established. Effects of different initial thicknesses, pass reductions, speed ratios and offset distances on the bending value of the plate were analyzed. ‘Quasi smooth plate' and optimum offset distance were defined and quasi smooth plate could be acquired by adjusting offset distance, and then bending control equation was fitted. The results show that bending value of the plate as well as the extent of the increase grows with the increase of pass reduction and decrease of initial thickness; the bending value firstly increases and then keeps steady with the ascending speed ratio; the bending value can be reduced by enlarging the offset distance. The optimum offset distance varies for different rolling parameters and it is augmented with the increase of pass reduction and speed ratio and the decrease of initial thickness. A proper offset distance for different rolling parameters can be calculated by the bending control equation and this equation can be a guidance to acquire a quasi smooth plate. The FEM results agree well with experimental results.

Stochastic Optimal Control of First-Passage Failure for Rectangular Thin Plate Vibration Model under Gaussian White-Noise Excitations

A rectangular thin plate vibration model subjected to inplane stochastic excitation is simplified to a quasinonintegrable Hamiltonian system with two degrees of freedom. Subsequently a one-dimensional Ito stochastic differential equation for the system is obtained by applying the stochastic averaging method for quasi-nonintegrable Hamiltonian systems. The conditional reliability function and conditional probability density are both gained by solving the backward Kolmogorov equation numerically. Finally, a stochastic optimal control model is proposed and solved. The numerical results show the effectiveness of this method.

Dynamics of cantilever plates and its hybrid vibration control

Applying Lagrange-Germain＇s theory of elas- tic thin plates and Hamiltonian formulation, the dynamics of cantilever plates and the problem of its vibration control are studied, and a general solution is finally given. Based on Hamiltonian and Lagrangian density function, we can obtain the flexural wave equation of the plate and the relationship between the transverse and the longitudinal eigenvalues. Based on eigenfunction expansion, dispersion equations of propagation mode of cantilever plates are deduced. By satisfying the boundary conditions of cantilever plates, the natural frequencies of the cantilever plate structure can be given. Then, analytic solution of the problem in plate structure is obtained. An hybrid wave/mode control approach, which is based on both independent modal space control and wave control methods, is described and adopted to analyze the active vibration control of cantilever plates. The low-order （controlled by modal control） and the high-order （controlled by wave control） frequency response of plates are both improved. The control spillover is avoided and the robustness of the system is also improved. Finally, simulation results are analyzed and discussed.

An Active Control Study of the 1Cr18Ni9 Steel Plate Multipoint Excitation

A multipoint excitation experiment system of the 1Cr18Ni9 steel plate-pipe network as the main vibration body was established,which used transient flow produced by the wave exciter to excite the 1Cr18Ni9 steel plate-pipe network to vibrate.The experimental results show that the 1Cr18Ni9 steel plate vibrates in three dimensions.The vibrations of the particles of the steel plate distributing along the pipe＇s axial have phase differences and take place near the cylinder side first.Therefore,it is a multipoint vibration mode.The amplitude of the 1Cr18Ni9 steel plate increases as the system pressure increases and decreases as the wave exciter＇s frequency decreases.The vibration intensity of the particles of the 1Cr18Ni9 steel plate close to the cylinder is the strongest and the amplitude is the highest in Y direction at a given system frequency.The vibration intensity of the particles close to the wave exciter is the strongest and the amplitude is the smallest in Z direction at a given system pressure.

Improved Smith prediction monitoring AGC system based on feedback-assisted iterative learning control

The performance of Smith prediction monitoring automatic gauge control(AGC) system is influenced by model mismatching greatly in strip rolling process. Aiming at this problem, a feedback-assisted iterative learning control strategy, which learned unknown modeling error by using previous control information repeatedly, was introduced into Smith prediction monitoring AGC system. Firstly, conventional Smith predictor and improved Smith predictor with PI-P controller were analyzed. Secondly, on the basis of establishing of feedback-assisted iterative learning control strategy for improved Smith predictor, process control signal update law and control error were deduced, then convergence condition of this strategy was put forward and proved. Finally, after modeling the automatic position control system, the PI-P Smith prediction monitoring AGC system with feedback-assisted iterative learning control was researched through simulation. Simulation results indicate that this system remains stable during model mismatching. The robustness and response of monitoring AGC is improved by development of feedback-assisted iterative learning control strategy for PI-P Smith predictor.

Numerical Controlled Rolling Process of Thick Metal Plate

Thick metal plate rolling process has become more and more important in building a flat roof of drilling on the bottom at sea. This is because not only the product quality requirement higher and higher but also the marketing competition. To improve the process of thick metal plate rolling and to increase productivity a numerical controlled rolling process is developed, which include the process planning, the mathematical model establishment and the numerical control system development. The process is for the 17 000 kN×3 000 mm movable up roller bending machine. According to the machine configuration non-symmetry rolling process is planed. This makes it possible to integrate all the steps of plate shaping up such as end side bending, several times of semi-shape bending and the last shape finishing. Since the process will perform under the numerical controlled condition whole steps of the process are considered can be worked in the automatic cycle. The mathematic model consists of two sections, the theory model and the experience parameters model. Which takes the original plate parameters such as geometry and mechanics, characters of the machine such as the movement limits, tonnage and so on as input and calculates all the parameters needed in process performing. Meanwhile, the mathematic Model is totally adapted to the control system. The numerical control system development scheme is based on all the works above. Here, a system plan is provided. The functional modules and hardware selection, in detail, are introduced. The system software on top level and the controlling software for controller are developed. And some unit techniques in the system such as timer setting, communication between system and controller, video integration, and the ability of resisting impact force are introduced. The process has been used successfully in production for more than two years. Practice approves that the process is robust.

Nonlinear active control of damaged piezoelectric smart laminated plates and damage detection

Considering mass and stiffness of piezoelectric layers and damage effects of composite layers, nonlinear dynamic equations of damaged piezoelectric smart laminated plates are derived. The derivation is based on the Hamilton＇s principle, the higher- order shear deformation plate theory, von Karman type geometrically nonlinear straindisplacement relations, and the strain energy equivalence theory. A negative velocity feedback control algorithm coupling the direct and converse piezoelectric effects is used to realize the active control and damage detection with a closed control loop. Simply supported rectangular laminated plates with immovable edges are used in numerical computation. Influence of the piezoelectric layers＇ location on the vibration control is in- vestigated. In addition, effects of the degree and location of damage on the sensor output voltage are discussed. A method for damage detection is introduced.