Compound forming technology of outside 3D integral fin of copper tubes

Using rolling-ploughing-extrusion compound processing methods,a 3D integral-fin structure on outside surface of red copper tube with diameter of 16.0 mm and wall thickness of 1.5 mm was obtained. When both rolling depth and ploughing-extrusion(P-E) depth were 0.2 mm,rotating speed was 50 r/min,feed speed was 0.16 mm/r,3D fin structures with height of 0.25 mm were gotten. Two different fin structures were obtained in grooves formed with rolling-ploughing-extrusion compound forming technology and observed by scanning electron microscope(SEM). One is the compound structure with V-shaped groove and U-shaped groove,and the other is the single structure with V-shaped grooves. Two kinds of groove structures obtained by rolling processing and ploughing extrusion processing are restricted together by groove interval and rolling depth,and pitch and P-E depth,respectively. Based on the analysis of interaction of rolling and P-E processing,it is found from the result that the outside 3D integral-fin can be achieved by rolling-ploughing-extrusion compound processing when single V-shaped groove structures are formed by both rolling and P-E processing.

加工参数对三维整体外翅片铜管冷凝换热性能影响研究

通过实验研究了进给量和切削深度对犁削—挤压加工成形工艺制造的新型三维整体外翅片铜管总换热系数和管外换热系数的影响,实验结果表明,在能够顺利成翅的条件下,降低进给量以及增大切削深度,都能够确实有效地提高总换热系数,切削深度从0.5 mm增加到0.9 mm时,总换热系数增幅在为7.6%～8.2%,在热流密度为100 W/m2时,进给量从1.8 mm.r1降低到1.38 mm.r1,总换热系数增幅达到了14%,而在较低的热流密度50 W/m2时,进给量从1.8 mm.r1降低到1.38 mm.r1总换热系数增幅最大达到了183%。