Fluid characteristic of multiphase fluid in annular space between pump barrel and plunger

The pump performance parameters,such as pump pressure,plunger friction and pump valve resistance,are fundamental parameters of optimal design of pump efficiency and sucker rod pumping system (SRPS).In this paper,considering the characteristic of geometrical nonlinear and rheology property of multiphase fluid,the pump performance parameters are studied.Firstly,a dynamics model of annular fluid flow is built.In the detail,a partial differential equation of annular fluid is established and a computing model of fluid pressure gradient is built.Secondly,the simulation models of plunger friction and hydraulic resistance of pump valve are built.Finally,a novel simulation method of fluid pressure in annular space is proposed with software ANSYS.In order to check up the correction of models proposed in this paper,the comparison curves of experiment and simulation results are given.Based on above model,the whole simulation model of plunger pump is simulated with Visual Basic 6.0.The results show that the fluid friction of pump plunger and instantaneous resistance of pump valve are nonlinear.The impact factors of pump performance parameters are analyzed,and their characteristic curves are given,which can help to optimize the pump motion parameters and pump structural.

Analysis of fluid vibration transfer path and parameter sensitivity of swash plate axial piston pump

Taking swash plate axial piston pump as the research object,the mechanism of fluid vibration and transfer rule are analyzed.The pump shell can be assumed as the ultimate recipient of vibration transmission,the path model and differential equations from the fluid to the shell are established.The parameters of the path model are determined by the simulation software,and the mathematical model is solved by the simulation software.And time/frequency domain analysis of vibration acceleration of shell is presented.Based on the different influence of various parameters in the transfer path model on transfer characteristics and vibrational recipients,the time-varying parameters are studied by using sensitivity analysis theory,and the influence of the structural parameters on the vibration characteristics of vibration subject is quantitatively analyzed.The research in the paper provides theoretical basis for vibration analysis and structure parameter optimization of axial piston pump.

Design of wear-out-failure in-situ repair parts by environment-friendly nanocopper additive

Oleic acid surface-modified Cu nanoparticles with an average size of 20 nm were prepared by liquid phase reducing reaction. The tribological performance and mechanism of nanocopper as additive were studied by means of tribotester, scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and nanoindentation instrument. The results indicate that the modified nanocopper additive can significantly improve the wear resistance and reduce friction coefficient of base oil. A copper protective film is formed and contributes to the excellent tribological properties of nanocopper additive. On the basis of the film forming mechanism, a new in-situ repair method was designed and used to repair wear-out-failure injection pump plunger and barrel. Furthermore, the current research progress of nanoparticles as green energy-saving lubricating oil additives were presented.

Study on the fluid flow rule of five-cylinder plunger pump hydraulic end

The change of velocity and pressure of flow field in suction and discharge chamber of five-cylinder plunger pump obtained by CFD under maximum and minimum stroke,the results show that:when the stroke is 79 rpm,the internal of pump head will produce pressure holding,and the internal organization of pump head body will be in a fatigue state of high pressure for a long time.When the rotate angle is small,the peak velocity at the gap of valve disc and valve seat reaches 9.60m/s,which is the orifice jet phenomenon.When the stroke is 299 rpm,the overall velocity curve is relatively stable,but the velocity of fluid flow through the pump head body is larger,and the maximum velocity reaches 18.72 m/s at the bottom corner of valve,it will produce the circumfluence and vortex discharge chamber at the same time,which will cause the increase of vibration of pump head body.So it should use proper punching gear in order to conducive to overall working life of pump.