The pneumatic vibration isolator(PVI)plays an increasingly important role in precision manufacturing.In this paper,aiming to detect the performance of the pressure regulator in the PVI system,a PVI testing system with...The pneumatic vibration isolator(PVI)plays an increasingly important role in precision manufacturing.In this paper,aiming to detect the performance of the pressure regulator in the PVI system,a PVI testing system with a pressure regulator is designed and developed.Firstly,the structure of the pneumatic spring is presented and analyzed,and the nonlinear stiffness is obtained based on the ideal gas model and material mechanics.Then,according to the working principle and continuity equations of ideal airflow,a dynamic model of the PVI system with a pressure regulator is established.Through the simulation analysis,the vibration isolation performance is improved with the efficient and precise pressure regulator.The average values of both the vibration velocity and transmission rate decrease when the vibration is set to 4,10,20 and 40 Hz,respectively.The experiments demonstrate the reliability and effectiveness of the pressure regulator.This achievement will become an important basis for future research concerning precision manufacturing.展开更多
A newly designed pneumatic spring with two separate chambers is promoted and double-loop active control is introduced to overcome the following drawbacks of passive pneumatic isolation: ① The low frequency resonance...A newly designed pneumatic spring with two separate chambers is promoted and double-loop active control is introduced to overcome the following drawbacks of passive pneumatic isolation: ① The low frequency resonances introduced into the system; ② Conflict between lower isolation frequency and stiffness high enough to limit quasi-static stroke;③ Inconsistent isolation level with different force load. The design of two separate chambers is for the purpose of tuning support frequency and force independently and each chamber is controlled by a different valve. The inner one of double-loop structure is pressure control, and in order to obtain good performance, nonlinearities compensation and motion flow rate compensation (MFRC) are added besides the basic cascade compensation, and the influence of tube length is studied. The outer loop has two functions: one is to eliminate the resonance caused by isolation support and to broaden the isolation frequency band by payload velocity feedback and base velocity feed forward, and the other is to tune support force and support stiffness simultaneously and independently, which means the support force will have no effect on support stiffness. Theoretical analysis and experiment results show that the three drawbacks are overcome simultaneously.展开更多
基金National Key Research and Development Project(Grant No.2021YFC0122502)Youth Fund of National Natural Science Foundation of China(Grant Nos.52105044,52105046).
文摘The pneumatic vibration isolator(PVI)plays an increasingly important role in precision manufacturing.In this paper,aiming to detect the performance of the pressure regulator in the PVI system,a PVI testing system with a pressure regulator is designed and developed.Firstly,the structure of the pneumatic spring is presented and analyzed,and the nonlinear stiffness is obtained based on the ideal gas model and material mechanics.Then,according to the working principle and continuity equations of ideal airflow,a dynamic model of the PVI system with a pressure regulator is established.Through the simulation analysis,the vibration isolation performance is improved with the efficient and precise pressure regulator.The average values of both the vibration velocity and transmission rate decrease when the vibration is set to 4,10,20 and 40 Hz,respectively.The experiments demonstrate the reliability and effectiveness of the pressure regulator.This achievement will become an important basis for future research concerning precision manufacturing.
基金This project is supported by Commission of Science Technology and Industry for National Defense, China.
文摘A newly designed pneumatic spring with two separate chambers is promoted and double-loop active control is introduced to overcome the following drawbacks of passive pneumatic isolation: ① The low frequency resonances introduced into the system; ② Conflict between lower isolation frequency and stiffness high enough to limit quasi-static stroke;③ Inconsistent isolation level with different force load. The design of two separate chambers is for the purpose of tuning support frequency and force independently and each chamber is controlled by a different valve. The inner one of double-loop structure is pressure control, and in order to obtain good performance, nonlinearities compensation and motion flow rate compensation (MFRC) are added besides the basic cascade compensation, and the influence of tube length is studied. The outer loop has two functions: one is to eliminate the resonance caused by isolation support and to broaden the isolation frequency band by payload velocity feedback and base velocity feed forward, and the other is to tune support force and support stiffness simultaneously and independently, which means the support force will have no effect on support stiffness. Theoretical analysis and experiment results show that the three drawbacks are overcome simultaneously.