The aims of this study were to achieve working stability and continuity of the straw fibre extruder(D200)to improve the transportation efficiency of pretreated straw materials mulch film.Based on a theoretical analysi...The aims of this study were to achieve working stability and continuity of the straw fibre extruder(D200)to improve the transportation efficiency of pretreated straw materials mulch film.Based on a theoretical analysis of wheat straw friction characteristics and the mechanics model of wheat straw transport,a tilting variable-diameter spiral feeding device matched the designed straw fibre extruder(D200-type).Experimental researches were performed by using the orthogonal test method of the L16(45)to obtain the optimal parameter combination.The spiral angle,the speed of the screw shaft and the moisture content of straw raw materials were selected as influencing factors,and feeding efficiency was selected as the objective indicator.The results showed that the spiral angle,the rotating speed of screw shaft and the moisture content of straw raw materials had very significant effects on the feeding efficiency(p<0.01).The order of the extent of the influence of parameters on the feeding efficiency of wheat straw raw materials from high to low was the moisture content,the spiral angle and the speed of screw shaft.When the maximum transfer efficiency per unit time of the inclined spiral feeding device was 1040.8 kg·h-1,the spiral angle was 40?,the speed of screw shaft was 200 r·min-1 and the moisture content was 65%.Verification experiment proved the feasibility of straw fibre extruder designed.展开更多
In order to further reduce the damage rate in threshing seed corn,a seed corn threshing testbed with variable diameter and spacing that can realize dynamic adjustment of parameters,such as feed quantity,rotating speed...In order to further reduce the damage rate in threshing seed corn,a seed corn threshing testbed with variable diameter and spacing that can realize dynamic adjustment of parameters,such as feed quantity,rotating speed of the threshing device,threshing spacing of the threshing units,was designed in this research.The software of finite element analysis ANSYS Workbench was applied to do modal analysis on the threshing axis designed for variable diameter and spacing of seed corn.The first 8 orders of natural frequencies were distributed in 201.12-1640.20 Hz,with corresponding vibration amplitude in 5.86-27.04 mm,showing reasonable structural design of the threshing axis,which could realize effective seed corn threshing and conveying.Discrete element method was applied to do simulation analysis on the seed corn threshing and conveying process with variable diameter and spacing.Under the condition of different feed quantity,different rotating speed of the thresher,the moving speed of corn clusters and contact force among clusters were measured through simulation,and the working characteristics of the threshing testbed for low-damage and dynamic threshing and conveying of seed corn with variable diameter and spacing were revealed.Working performance test results of the testbed of seed corn with variable diameter and spacing showed that,when the rotating speed of the threshing axis was 190-290 r/min,feed quantity was 1.80-3.80 kg/s,the damage rate of seed corn was 0.32%-0.63%,threshing rate was 99.20%-99.82%,and content impurity rate was 4.23%-5.86%,the mass of threshed corn grains first increased and then decreased along the axial direction.The test verification process was in line with the simulation results;thus,the test results could satisfy the requirements in design and actual operation.展开更多
基金Supported by Integrated Research and Demonstration of Chemical Fertilizer and Pesticide Reduction Technology for Soybean in Northeast China(2018YFD0201004)Funding from the Construction of Modern Agricultural Industrial Technology System(GARS-04)。
文摘The aims of this study were to achieve working stability and continuity of the straw fibre extruder(D200)to improve the transportation efficiency of pretreated straw materials mulch film.Based on a theoretical analysis of wheat straw friction characteristics and the mechanics model of wheat straw transport,a tilting variable-diameter spiral feeding device matched the designed straw fibre extruder(D200-type).Experimental researches were performed by using the orthogonal test method of the L16(45)to obtain the optimal parameter combination.The spiral angle,the speed of the screw shaft and the moisture content of straw raw materials were selected as influencing factors,and feeding efficiency was selected as the objective indicator.The results showed that the spiral angle,the rotating speed of screw shaft and the moisture content of straw raw materials had very significant effects on the feeding efficiency(p<0.01).The order of the extent of the influence of parameters on the feeding efficiency of wheat straw raw materials from high to low was the moisture content,the spiral angle and the speed of screw shaft.When the maximum transfer efficiency per unit time of the inclined spiral feeding device was 1040.8 kg·h-1,the spiral angle was 40?,the speed of screw shaft was 200 r·min-1 and the moisture content was 65%.Verification experiment proved the feasibility of straw fibre extruder designed.
基金financially supported by Key Science and Technology Project of Gansu Province(Grant No.21ZD10NF003-4-01)Department of Agriculture and Rural Areas of Gansu Province Agricultural Machinery Equipment Remediation Project(Grant No.niyf2022-02)+1 种基金Fuxi Young Talents Fund of Gansu Agricultural University(Grant No.Gaufx-03Y01)Youth Tutor Fund of Gansu Agricultural University(Grant No.GAU-QDFC-2021-08).
文摘In order to further reduce the damage rate in threshing seed corn,a seed corn threshing testbed with variable diameter and spacing that can realize dynamic adjustment of parameters,such as feed quantity,rotating speed of the threshing device,threshing spacing of the threshing units,was designed in this research.The software of finite element analysis ANSYS Workbench was applied to do modal analysis on the threshing axis designed for variable diameter and spacing of seed corn.The first 8 orders of natural frequencies were distributed in 201.12-1640.20 Hz,with corresponding vibration amplitude in 5.86-27.04 mm,showing reasonable structural design of the threshing axis,which could realize effective seed corn threshing and conveying.Discrete element method was applied to do simulation analysis on the seed corn threshing and conveying process with variable diameter and spacing.Under the condition of different feed quantity,different rotating speed of the thresher,the moving speed of corn clusters and contact force among clusters were measured through simulation,and the working characteristics of the threshing testbed for low-damage and dynamic threshing and conveying of seed corn with variable diameter and spacing were revealed.Working performance test results of the testbed of seed corn with variable diameter and spacing showed that,when the rotating speed of the threshing axis was 190-290 r/min,feed quantity was 1.80-3.80 kg/s,the damage rate of seed corn was 0.32%-0.63%,threshing rate was 99.20%-99.82%,and content impurity rate was 4.23%-5.86%,the mass of threshed corn grains first increased and then decreased along the axial direction.The test verification process was in line with the simulation results;thus,the test results could satisfy the requirements in design and actual operation.
