Studying the Effect of Polyester Fiber Blend Ratio and Pilling Cycle on Blended Knit Fabrics

Pilling is a severe concern for blended fabrics. The aesthetic look and smoothness are the buyers’ prime requirements. The main focus of the study was to see the pilling behavior from various percentages of polyester fiber blend ratio as well as the different pilling cycles on blended fabrics. The cotton, polyester, and elastane prepared the study fabrics. These fabrics are (90% Cotton/5% Polyester/5% Elastane, 90% Cotton/6% Polyester/4% Elastane, 90% Cotton/7% Polyester/3% Elastane, 90% Cotton/8% Polyester/2% Elastane, and 90% Cotton/9% Polyester/1% Elastane, 85% Cotton/10% Polyester/5% Elastane, 85% Cotton/11% Polyester/4% Elastane, 85% Cotton/12% Polyester/3% Elastane, 85% Cotton/13% Polyester/2% Elastane, and 85% Cotton/ 14% Polyester/1% Elastane, 80% Cotton/15% Polyester/5% Elastane, 80% Cotton/16% Polyester/4% Elastane, 80% Cotton/17% Polyester/3% Elastane, 80% Cotton/18% Polyester/2% Elastane, and 80% Cotton/19% Polyester/1% Elastane). The selected polyester blend ratios were 5%, 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, 14%, 15%, 16%, 17%, 18% and 19% respectively. The study used the Martindale pilling tester with 2000, 5000, and 7000 cycles, respectively. The evaluation followed the ISO 12945-2:2000. The study findings are that the polyester fiber blend ratio did not influence the pilling grade on blended fabrics for pilling cycles 2000, and the pilling grade remained constant at 4 - 5. The pilling grade started to deteriorate in pilling cycle 5000 for the fabrics 85%C/10%P/5%E, 85%C/11%P/4%E, 85%C/12%P/3%E, 85%C/ 13%P/2%E, 85%C/14%P/1%E showed the pilling grade 4, and the fabrics made from 80%C/15%P/5%E, 80%C/16%P/4%E, 80%C/17%P/3%E, 80%C/ 18%P/2%E, 80%C/19%P/1%E showed the pilling grade 4, 3, 3, 3, and 3 respectively. For the pilling cycles 7000, the pilling grade further deteriorated for the fabrics 80%C/15%P/5%E, 80%C/16%P/4%E, 80%C/17%P/3%E, 80%C/ 18%P/2%E, 80%C/19%P/1%E showed the pilling grade 3, 3, 2, 2, and 2 respectively. The study finds the dominance of polyester fiber throughout the experiment. The author hopes this study’s outcome will help new researchers, advanced researchers, and the textile industry’s sustainable development research and development team.

Predicting Bursting Strength Behavior of Weft Knitted Fabrics Using Various Percentages of Cotton, Polyester, and Spandex Fibers

The bursting strength is an essential quality parameter of knit fabric. The fabric structure, weight, types of fibers, and fiber blend proportion influence the bursting strength parameter. The tenacity of polyester fiber is better than cotton and spandex. The study focused on predicting knit fabric bursting strength test value using different fibers (cotton, polyester, and spandex) with varying percentages of the blend ratio. This study used fifteen categories of blended fabrics. The Pearson Correlation and the hypothetical ANOVA regression analysis were conducted to do the statistical significance test. The experimental result reveals that the bursting strength test result increased with the increased percentage of polyester and suggested a suitable regression equation. The dominance of the polyester fiber was observed throughout the experiment, i.e., the higher the polyester blend proportion, the higher the bursting strength value. The inclusion of polyester in blends can reduce the cost of fabric. The developed prediction model or equation can help the fabric manufacturer make appropriate decisions regarding getting the expected bursting strength. The researcher hopes that the findings from this study will motivate new researchers, advanced researchers, and the textile manufacturing industry.

STUDY ON THE BLENDS OF NYLON 66 AND LIQUID CRYSTALLINE POLYESTERS

Blends of polyamide (Nylon 66) with two different kinds of liquid crystalline polyesters were studied in all the composition range. Homogeneous samples were obtained by coprccipitation from 2 wt%. solution of blends. The thermal properties, crystallinity and morphology of these blends were studied by using DSC, polarizing microscopy, and scanning electron microscopy. The phase transition and morphology of the blends are markedly-influenced by the composition of liquid crystalline polyesters. The mechanical behaviour of PHB/HNA-Nylon 66 blend was improved. although polyamidc (Nylon 66)with the liquid crystalline polyesters were incompatible, but a rather strong interaction between the polymers did exist.

Recovery of Polyester/Cotton Blended Fabrics by Alkali Dissolution

A new type of alkali-soluble polyester/cotton blended yarns was used to knit a compact knitted fabric on a circular weft knitting machine,treated with 5 g/L NaOH solution for 60 min at a temperature of 100℃,and the polyester was completely dissolved.The dissolved polyester could be polymerized again by a polycondensation reaction.After the cotton fibers were opened and combed,the length and mechanical properties of the cotton fibers were tested.The physical and mechanical properties of the separated cotton fibers were good.The chemical structure and crystallinity were analyzed by Fourier transform infrared(FTIR)spectroscopy and X-ray diffraction(XRD)analysis.It could be seen that the chemical structure of cotton fibers was almost unchanged after treatment,and the crystallinity decreased slightly.It provides some reference for the separation and recycling of waste polyester/cotton fabrics.

PREPARATION OF FUNCTIONAL MATERIALS BY BLENDING COPOLYESTERS WITH PVA AND METAL COMPLEX FORMATION OF POLYMER BLENDS

Copolyesters having secondary and tertiary amine salt groups in the main and side chains are prepared by chemoselective polymerization. These copolyesters are soluble in a 10% aqueous solution of poly(vinyl alcohol) (PVA) at 90 degree C and act as plasticizer in the blend films cast from the solution. Only a glass transition temperature is observed for all these blends indicating the formation of compatible blends from these polyesters with PVA. These blends exhibit manifold characteristics such as ionic conductivity, complex formation with metal ions, absorption of moisture and color changes. The electric conductivity of the copolyesters and blends is in the range of 10** minus **6 Scm** minus **1. The blends with PVA forms complexes with Cu**2** plus and Co**2** plus . The coordination structure with two chelate rings is suggested for these polymer blend/metal complexes. (Author abstract) 10 Refs.

One-bath Dyeing of Polyester/Wool Blend with Disperse Dyes

The role of auxiliary LAB as vehicle in dyeing polyester/wool blends with disperse dyes is described. Dye exhaustion and bonding on polyester/wool samples are studied under different experimental conditions - the LAB amount, the temperature and pH value- to achieve optimum conditions. The results are compared with those obtained with and without conventional dyeing auxiliary products. Although dye exhaustion is higher in the presence of commercial carriers, the dye bonded increases markedly in the presence of auxiliary LAB in both fibers. The role played by auxiliary LAB in polyester/wool blend dyeing can provide a new method for this process.

Use of the Newly Synthesized Aqueous Polyurethane Acrylate Binders for Printing Cotton and Polyester Fabrics

The use of the four new synthesized polyurethane acrylate binders in the pigment print paste for screen printing cotton and polyester fabrics and pigment fixation through the polymerization process of the binder by using the thermofixation technique as well as the UV curing technique was studied. The effect of changing time and temperature of thermofixation, and the time of UV curing on the color strength, and prints fastness properties were also studied. The results showed that, the newly synthesized polyurethane acrylate binders could be successfully used for pigment fixation on cotton and polyester using the two fixation techniques and in general their prints possessed better color strength values as compared to those obtained upon using the selected commercial binders.

Effect of Blending Ratio on the Properties of Ramie/Polyester Blended Yarn

The effects of the blending ratio on the properties of Ramie/Polyester blended yarns are discussed in this paper. The experimental results show that the elongation of the yarn with the polyester content more than 40% is better than that of others. There is a lowest tenacity of the yarn corresponding to the blending ratio of 50/50 or so. The other properties of the yarn, such as the evenness and hairiness, will be improved with the increasing of the polyester content.

Morphology and Thermal Behavior of Polypropylene/Easily Hydrodegraded Polyester Blend Fibers

Ultrafine polypropylene fibers are prepared frompolypropylene/easily hydro - degraded polyester （PP/EHDPET） blend fibers, in which file EHDPET compo-nent is degradable by treating with NaOH - H2O solu-tion. We investigated the morphology of PP/EHDPETblend fibers before and after stretching and alkalinehydrolysis. Then thermal behavior of the blend has alsobeen studied.

KINETICS AND MECHANISM RELATING ALKALINE HYDROLYSIS OF POLYESTER BLEND FIBER

Cation Dyeable Polyester(CDP)was made by copolymerizing dimethyl terephthalate(DMT),S-sodium sulfonate dimethyl isophthalate(SIPM) with a weight fraction of 4.5% and ethyleneglycol (EG).Blend of PET and CDP was spun into hollow fiber.The fiber was then treated withaqueous NaOH.In this paper,kinetics and mechanism of alkaline hydrolysis of PET,CDP andtheir blend PET/CDP fiber were studied by means of specific area measurement,scantling elec-tron microscopy and other chemical analyses.It was showed that the rate of alkaline hydrolysis isCDP】PET/CDP】PET.Because of blending effect,the alkaline hydrolysis of PET/CDP is dif-ferent from that of PET.CDP phase in the PET/CDP fiber is predominantly hydrolyzed,andhence some pieces of fiber(micro-fiber) fall off the fiber because of etching.

Finishing Effect on Warmth Property of Cotton/Kapok Blended Knitted Fabric

Nowadays,more and more natural or functional fibers are being investigated due to their utilization in thermal underwear.Kapok fiber is one of the natural cellulosic fibers whose source is the kapok plant. It has hollow body and sealed tail,which exhibits desirable features required for functional textiles of this nature. In this study,cotton / kapok( 80 /20 by mass) blended yarn with two types of yarn size 18. 5 and 14. 8 tex,respectively are knitted into plain stitches. The fabrics are undergone with an optimal preparation plan according to orthogonal design. Then,after dyeing and softening,fabric properties including thermal and water-vapour resistances, wicking property, pilling behaviour, and surface morphology,are tested and scrutinized for their candidacy for thermal underwear. The results showed that cotton / kapok blended fabrics have good thermal resistance which is significantly higher than those of cotton / modal blended fabrics,and the same water vapour resistance compared with cotton / modal blended fabrics which are normally used as underwear. Cotton / modal blended knitted fabrics has better pilling grade than cotton / kapok blended fabrics. Meanwhile, the cotton / kapok blends fabrics have good wicking property. Collectively,it was concluded that cotton / kapok blended fabric was appropriate for thermal underwear. However,the main limitation of these fabrics is their pilling properties.

Study of Rotor Spun Basofil/Cotton Blended Yarn Quality Characteristics during Optimisation of Processing Parameters

Yarn quality characteristics are affected by processing parameters. A 36 tex rotor spun yarn of 50/50 Basofil/ cotton （B/C） blended yarn was spun, and the spinning process optimised for rotor speed, opening roller speed and twist factor. Selected yarn characteristics were studied during the optimization process. During the optimizations process yarn elongation and hairiness reduced with increase in rotor speed. Tenacity increased with increase of rotor speed. The increase in TF caused tenacity and CV of count to increase up to a peak and then started to decrease with further increase of TF.While TF caused an increase in yarn hairiness, elongation decreased to a minimum level and then started to increase with further increase of TF. CV of count and hairiness increased with increase in opening roller speed, but tenacity and elongation decreased with increase in opening roller speed. The optimization process yielded the optimum levels for rotor speed, opening roller speed and twist factor （TF） as 45,000 rpm, 6,500 rpm and 450 respectively. As per uster Standards the optimum yam showed good results for CV of count, CV of tenacity and thin places/km.

Synthesis and Application of Easy Hydrolysis Degradable Polyester

An easy hydrolysis degradable polyester (EHDP) is synthesized; the fiber produced from which can be hydrolyzed by dilute basic solution easily. The properties of these kind polyesters are measured. The results show that this kind polymer is suitable to be spun into filament The EHDP can be spun into staple fiber and manufactured into non-woven fabric. This fabric is used as disposable clothes. In composite spinning, the PET (polyethylen glycol terephthalate) or PA (polyamide) is used as continuous phase, and EHDP used as dispersed phase. Then the fabric of this kind fiber is treated by basic solution; the ultra-fine fiber fabric is obtained.The fineness of the fiber is about 0.045 dtex. In blend spinning, EHDP is mixed with polypropylene (PP) to produce hollow fiber with micro-holes in radical direction. This fiber is a usable material in filter especially in medical use.

Application of microalgal-ZnO-NPs for reusing polyester/cotton blended fabric wastes after modification by cellulases enzymes

Polyester/cotton(PET/C)blended fabric wastes are produced daily in huge amounts,which constitutes an economic loss and an environmental threat if it is not reused appropriately.Modern textile waste recycling technologies put much effort into developing fabric materials with unique properties,such as bioactivity or new optical goods based on modern technologies,especially nano-biotechnology.In this study,zinc oxide nanoparticles(ZnO-NPs)were biosynthesized using the aqueous extract of Dunaliella sp.and immobilized on PET/C waste fabrics after enzymatically activated with cellulases.The produced Dunaliella-ZnO-NPs(10–20 nm with a spherical shape)were characterized by High-resolution transmission electron microscopy(HRTEM),Fourier-transform infrared spectroscopy(FTIR),X-Ray diffraction analysis(XRD),and Scanning electron microscopy-energy dispersive X-ray analyzer(SEM-EDAX),and some functional groups,such as CH,CO,NH,and CN(due to the presence of carboxyl,proteins and hydroxyl groups),were detected,revealing the biosynthesis of ZnO-NPs.The analysis showed that the resulting ZnO-NPS had potent antimicrobial effects,Ultraviolet(UV)protection capabilities,and no cytotoxic effects on the normal human fibroblast cell line(BJ1).On the other hand,enzymatic treatments of PET/C fabric waste with cellulases enhanced the immobilization of biosynthetic nanoparticles on their surface.Modified PET/C fabrics loaded with Dunaliella-ZnO-NPs showed antibacterial and UV protection capabilities making them an eco-friendly and cost-effective candidate for numerous applications.These applications can include the manufacture of active packaging devices,wastewater treatment units,and many other environmental applications.

中国废旧军服面料回收利用的研究现状及发展前景

为促进废旧军服面料的高值化回收利用,总结了国内07式军服的种类及其面料特征,系统分析了目前开纤纺纱法、再生聚酯切片法、涤棉分离技术等废旧军服面料的回收利用方法,并对废旧军服面料回收再利用的发展前景进行展望。分析表明:目前废旧军服面料的回收利用主要聚焦于简单再利用或回收涤纶组分制备高值再生聚酯切片,较少关注军服面料中其余组分的高值回收利用。针对废旧军服面料中含量相对较高的涤棉混纺面料,采用有效的涤棉分离技术高效分离涤纶和棉纤维,并以此作为原料分别制备再生聚酯切片和再生溶解浆,进一步以再生棉浆粕为原料制备再生纤维素产品将非常有前景。因而,开发高效的涤棉分离、废旧涤纶和棉纤维的高值化利用技术是实现废旧军服面料综合利用的重要发展方向。

壳聚糖基膨胀阻燃涤纶/棉混纺织物的制备及其性能

为得到阻燃且满足实际应用需求的涤纶/棉混纺织物(T/C),选用亚磷酸化壳聚糖(PCS)和γ-哌嗪基丙基甲基二甲氧基硅烷(GP-108)制备阻燃整理剂(PCS/GP),通过一步浸渍法对涤纶/棉混纺织物进行整理,并研究其微观表面形貌、热稳定性能、阻燃性能、拉伸性能以及白度等。结果表明:PCS/GP成功在涤纶/棉混纺织物表面沉积成膜,包裹住涤纶/棉纤维;T/C-PCS/GP呈现典型的涤纶/棉混纺织物二步热降解过程,在700℃时保留有28.5%的残炭量,说明PCS/GP提高了阻燃涤纶/棉混纺织物在高温区的热稳定性能;T/C-PCS/GP的LOI值提升至26.5%,实现了垂直燃烧测试中的离火自熄,残炭扫描电镜照片表明,PCS/GP的沉积改善了涤纶/棉混纺织物燃烧时存在的“支架”效应;T/C-PCS/GP的热释放速率峰值和火灾蔓延指数较T/C分别降低了20%和40%,表明其火灾危险性大幅度降低;锥形量热测试后的残炭电镜照片表明,T/C-PCS/GP能够保留完整的织物编织结构,残炭表面存在明显的膨胀炭层,与垂直燃烧测试结果相符;热重红外测试结果表明,T/C-PCS/GP分解提前,主要影响棉组分热降解并促进其成炭,而高温区的红外谱图表明,在致密炭层的保护下,T/C-PCS/GP的热降解得到抑制。T/C-PCS/GP与T/C-PCS相比,断裂强力提升17%,其断裂强力与T/C的断裂强力相差不大;同时,GP-108的使用改善了T/C-PCS的黄变问题,提升了T/C-PCS/GP的白度。然而,阻燃样品耐久性较差,需要后续改进。

混纺比对PLA棉混纺纱力学性能的影响

为了研究混纺比对PLA棉混纺纱力学性能的影响关系,制备了PLA含量为10%~90%的9种混纺纱以及纯PLA纱、纯棉纱,并对其力学性能进行测试。将混纺纱中各组分纤维的强伸曲线用纯PLA纱和纯棉纱的强伸曲线替代,建立混纺纱强伸性能预测模型,以提升模型预测的精准度。结果表明:试验所用PLA/棉的临界混纺比为70/30,当PLA含量低于70%时,混纺纱的断裂强度随着PLA含量的增加逐渐下降,而断裂伸长率趋于稳定;当PLA含量高于70%时,混纺纱的断裂强度和断裂伸长率都逐渐增大;混纺纱力学性能指标的实测值与模型预测值具有高度一致性,体现了预测模型的准确性。认为该预测模型为预测混纺纱力学性能提供了一种比较简便的方法。

磷-氮-硅协同阻燃/抗菌涤棉织物的制备与性能

为实现涤棉织物的阻燃/抗菌协同整理,以3-氨丙基三乙氧基硅烷(APTES)和9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物(DOPO)为反应物,分别合成了八氨丙基八硅倍半氧烷和2-氯乙基DOPO,通过轧烘焙方法将其整理到涤棉织物上,并对其进行氯化处理。结果表明:阻燃/抗菌整理涤棉织物的阻燃等级达到B1级;整理后未氯化的织物在30 min接触时间内对金黄葡萄球菌和大肠埃希菌的对数减少值分别达到2.56 log和2.06 log,而经氯化处理后其能够在1 min的接触时间内杀灭接种的细菌,表现出迅速且优异的抗菌性能。

BCI棉/再生涤混纺针织织物染整工艺

采用活性染料/分散染料对BCI棉/再生涤混纺针织织物进行染色,比较不同染色工艺的得色效果、耐汗渍色牢度、耐皂洗色牢度、耐摩擦色牢度以及耐光色牢度等指标,筛选BCI棉/再生涤混纺针织织物的大生产工艺,从而减少实际大生产时染色带来废水对环境造成的污染,以优化染色质量与成本。实验结果表明:选择方案4#进行印染加工更加节约用水成本、时间成本、用电成本。染色织物耐干摩擦色牢度可达4~5级,耐湿摩擦色牢度可达3~4级,耐皂洗色牢度可达4~5级,耐汗渍色牢度达到4~5级,具有生产可行性。

基于涤棉混纺织物的荧光碳点对Cr(Ⅵ)和Hg(Ⅱ)的检测

该文以废弃涤棉混纺织物为碳源,分别在乙二醇和硫酸溶液中通过溶剂热法合成了两种荧光碳点,实现了对溶液中Cr(Ⅵ)和Hg(Ⅱ)的检测。通过透射电镜与红外光谱表征了碳点的形貌与组成,并基于紫外吸收光谱和荧光光谱分析了碳点的电子跃迁形式及发光类型。在乙二醇体系中制得的碳点(ETCCDs)能够选择性检测Cr(Ⅵ),检出限为0.093 mg/L,其检测机理为荧光内滤效应;硫酸体系中制备的碳点(WTCCDs)能够选择性检测Hg(Ⅱ),检出限为0.018µmol/L,检测机理为能量转移。对实际水样中的Cr(Ⅵ)和Hg(Ⅱ)进行检测,验证了上述两种碳点的实用性。基于涤棉混纺织物制备的荧光碳点不仅实现了对两种重金属离子的检测,同时也为废旧纺织物的再生利用提供了借鉴意义。