Use of the Newly Synthesized Aqueous Polyurethane Acrylate Binders for Printing Cotton and Polyester Fabrics

The use of the four new synthesized polyurethane acrylate binders in the pigment print paste for screen printing cotton and polyester fabrics and pigment fixation through the polymerization process of the binder by using the thermofixation technique as well as the UV curing technique was studied. The effect of changing time and temperature of thermofixation, and the time of UV curing on the color strength, and prints fastness properties were also studied. The results showed that, the newly synthesized polyurethane acrylate binders could be successfully used for pigment fixation on cotton and polyester using the two fixation techniques and in general their prints possessed better color strength values as compared to those obtained upon using the selected commercial binders.

Preparation of Durable Antibacterial Polyester Fabrics by Grafting with the Natural Quaternary Ammonium Compound Betaine

Recently, the textile industry has increasingly advocated for natural resource-based healthcare textiles. This research presents a facile and eco-friendly approach to developing durable antibacterial polyester fabrics. Polyester fabric was first subjected to an alkaline hydrolysis to impart hydroxyl groups on the fiber surface. A natural antibacterial agent, betaine, was then covalently bonded to the hydrolyzed polyester fiber surface through esterification. XPS, Raman, SEM, and Wicking measurements were carried out to verify the esterification reaction. Antibacterial tests confirmed that betaine treatment grafted polyester fabrics revealed a remarkable antibacterial effect with inhibition rates > 99.9% against both E. coli and S. aureus and still remained inhibition rates of up to 91.5% against both bacteria after home washing for 20 cycles. Moreover, the modification significantly increased the capillary effect of polyester fabric but did not cause apparent adverse effects on the fabric’s hand or tensile strength. Overall, this grafting strategy for durable, antibacterial polyester fabric represents a significant practicality in the textile industry.

PROPERTIES AND MORPHOLOGY OF UNSATURATED POLYESTER/ACRYLATE-TERMINATED POLYURETHANE/ORGANO-MONTMORILLONITE NANOCOMPOSITES

Unsaturated polyester resin （UPR）/acrylate-terminated polyurethane （ATPU）/organo-modified montmorillonite （OMMT） nanocomposites were prepared by the in situ intercalative polymerization method. Samples were prepared by the sequential mixing, i.e. mixture of the ATPU and styrene （S） and OMMT were prepared in the first step; UPR was then added to the pre-intercalates of ATPU/S/OMMT. Results indicate that the mechanical properties and thermal properties of UPR/ATPU/OMMT nanocomposites greatly depend on the amount of ATPU and OMMT. Results show that the addition of ATPU could increase the impact strength of UPR/ATPU composites, but the tensile strength, flexural strength and heat resistance of the materials are obviously decreased. When the weight ratio between UPR, ATPU and OMMT were 82：15：3, the impact strength and heat distortion-temperature of nanocomposite were greatly improved, meanwhile there was little change for other properties of the nanocomposites. The synergistic enhancement effects of ATPU and OMMT on the composites were observed. The structures and morphology of the composites were investigated by X-ray diffraction, scanning electron microscopy and transmission electron microscopy.

Preparation, morphology and mechanical properties of acrylate-modified polyurethane/unsaturated polyester resin graft-IPNs

Acrylate modified polyurethane resin was first synthesized, and interpenetrated with unsaturated polyester resin to form IPNs and gradient IPNs which cured at room temperature. The polymerization process was traced by an IR spectroscopy technique and the simultaneous interpenetrating techniques were determined. The morphology of these IPNs were estimated by TMA and TEM methods. The results indicated that large amount of interpenetrating and entanglement make T g linked up effectively, and domains between two phases can be in nanometre ranges, which changed with composition ratios. The mechanical properties results showed that IPNs varied from elastomeric to plastic materials. It was noteworthy that, with the introduction of modified groups and the formation of graft construction in IPNs, the miscibility in the systems was improved a lot. These further led to the improved mechanical properties of IPNs with elastomer reinforced and plasticizer toughened as well. The reinforced miscibility between the networks can apparently change mechanical property especially for the gradient ones when the materials are elongated.

A Structure-properties Study of MDI-based Hydrophilic Polyether-polyester Polyurethane

A series of segmented polyether-polyester polyurethane with amorphous hydrophilic soft segment domains were prepared from 4,4'- diphenylmethane diisocyanate (MDI), polybutylene adipate (Glycol) 2000 (PBA2000), and polyethylene glycol 1000 (PEG1000), with 1,4-butanediol (BDO) as the chain extender. Furthermore, several representative properties of the polyurethanes, such as moisture permeability, water resistance, hydrophilic property, and phase inversion temperature, were investigated. The studies show that the structure and concentration of soft segment have a remarkable effect on the main application properties of polyurethane. On the contrary, the functional properties of the polyurethane are almost not affected by its hard segment.

Reinforcement by polyurethane to stiffness of air-supported fabric formwork for concrete shell construction

By spraying concrete on inner surface,air-supported fabric structures can be used as formwork to construct reinforced concrete shell structures.The fabric formwork has the finished form of concrete structure.Large deviation from the desired shape of concrete shells still remains as central problem due to dead weight of concrete and less stiffness of fabric formwork.Polyurethane can be used not only as a bonding layer between fabrics and concrete but also as an additional stiffening layer.However,there is little research on mechanical behaviors of the polyurethane shell structure.This paper presents experimental studies on an inflated fabric model with and without polyurethane,including relief pressure tests,vertical loading tests and horizontal loading tests.Experimental results show that the additional polyurethane layer can significantly enhance the stiffness of the fabric formwork.Compared with the experiment,a numerical model using shell layered finite elements has a good prediction.The reinforcement by polyurethane to improve stiffness of air-supported fabric formwork is expected to be considered in the design and construction of the concrete shell,especially dealing with the advance of shape-control.

Longitudinal Mechanical Properties of Small-Diameter Polyurethane Vascular Graft Reinforced by Tubular Knitted Fabric

The vascular graft with 4 mm diameter was prepared by casting one layer of polyurethane (PU) film onto the knitting tubular fabric as the reinforced support. The effects of different PU content and wall thickness on the longitudinal mechanical properties of vascular graft were investigated. The breaking elongation, breaking force, initial modulus and breaking work were studied. The results showed that the longitudinal mechanical properties of vascular graft were enhanced as the content of polyurethane increased, which resulted from the combination of PU excellent elasticity and fabric preferable strength.

Atmospheric-pressure Air Plasma Treatment of Polyester Fabrics for Inkjet Printing with Pigment Inks

Without any preprocessing,polyester fabric has lower ability to hold on water and inks due to the smooth morphology of polyester fibers. Therefore, patterns directly printed with pigment inks have poor color yields and bleed easily. Pretreatments of polyester fabric were carried out with atmospheric air plasma under different experimental conditions. After plasma treatment the samples were printed with magenta pigment ink. Scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) analyses indicated that the enhanced color performance was mainly contributed by not only the etching effect but also oxygen-containing polar groups induced onto fiber surfaces through plasma treatment. Thereby the surface modification of polyester fabrics using atmospheric-pressure air plasma offers a potential way to fabric pretreatment for pigment inkjet printing with the advantages of environmental friendly and energy saving over traditional pretreatment methods.

Research on the Dyeing Properties of Silk-like Knitted Fabric of Ultra-fine Polyester Fiber

In this paper, dyeing processes of silk-like fabric of ultra-fine polyester fiber are studied through orthogonal experiment, dyeing properties (K/S value, L* value, and C* value) of the fabric are tested under different dyeing conditions (pH value, time, and bath ratlo), and optimum dyeing conditions are arrived at through analysis.

Novel Waterborne Fluorinated Polyurethane Containing Fluoroalkyl Side Chain:Synthesis,Characterization and Application on Cotton Fabric

A polyether diol poly[3-bromomethyl-3-tridecafluorooctyloxymethyloxetane]glycol(PFBOX 3) was prepared in 91% yield from ring opening polymerization of 3-bromomethyl-3-tridecafluorooctyloxymethyloxetane 2 which was derived from 3,3-dibromomethyloxetane 1 and 1H,1H,2H,2H-perfluorooctanol.The waterborne fluorinated polyurethane FPU was thus obtained by condensed polymerization of PFBOX 3 with isophoronediisocyanate(IPDI).The structure of FPU was characterized by Fourier transform infrared spectrometer(FTIR).FPU showed good thermal stability under 300℃.The surface properties of FPU were studied by applied on cotton fabric.The treated fabric surface showed excellent water repellent property as the contact angle reached 147°.On the other hand,the surface showed slightly oil repellent property as the contact angle for nujol droplet was 126°.

Influence of Polyester Resin Treatment on Jute Fabrics for Geotextile Applications

In this study, jute woven fabrics (1 × 1 plain, twill, zigzag and diamond weave) were manufactured from 100% raw jute yarn. The fabric specimens were treated by 5%, 10%, 15%, 20% and 25% unsaturated polyester resin where styrene monomer used as a solvent and 1% methyl ethyl ketone peroxide (MEKP) was used as initiator. Two bar pressure was applied for complete wetting of the fabric by a Padder and curing was done at 130?C for 10 minutes. The physico-mechanical characteristics of untreated and treated samples were examined and evaluated. It was revealed that moisture content (MC) and water absorbency of the treated specimens were decreased with the increase of resin percentage (%) in the fabrics. MC and water absorbency were maximum decreased up to 50.23% and 60.14% respectively by 25% resin treatment. On the other hand, bending length (BL), flexural rigidity (FR), flexural modulus (FM) and tensile strength (TS) were enhanced with the increase of resin percentage in the fabrics which resulted higher fabric stiffness. The maximum improvement of BL, FR, FM and TS were found to be 6.67%, 56.04%, 10.57% and 18.75% respectively in comparison to untreated sample. Soil degradation tests exhibited that 33.59% TS loss occurred for untreated specimens where only 8.04% loss of TS found for 25% resin treated one. Furthermore, jute based twill, zigzag and diamond fabrics were also treated by 10%, 15%, 20% and 25% resin, then measured their TS and compared with plain fabrics. It was revealed that plain fabrics have superior TS over other fabrics. It was also evident that TS enhanced for all the fabrics after resin treatment and maximum increase found for all the fabrics up to 25% resin treatment.

Development of Superhydrophobic Polyester (Polyethylene terephthalate) Fabric for Multiple Applications

This study intended to develop a healthy and environmentally friendly super-hydrophobic PET polyester textile fabric using a specific Fluoro Silane finish(SHF).A novel SHF was prepared and applied on a polyester fabric using a pad-dry-cure method.The finished fabric was evaluated for the degree of hydrophobicity,durability and stain repellence.The finished fabric exhibited static water contact angle greater than 170o and received 90 AATCC(4 ISO)rating that is recognized as super-hydrophobicity and this property was maintained even after a 50,000-cycle abrasion test.FTIR analysis identified the characteristic peaks related to Si-O-Si and C-F asymmetric stretching bands of the finish on the fabric indicating a robust attachment on the fabric.Finished fabric did not show any change in appearance or tactile characteristics of the fabric.

Mechanical Properties of Small-diameter Superfine Silk Powder/Polyurethane Vascular Graft Reinforced by Tubular Knitted Fabric

In this paper,a kind of composite microtube,which is made from superfine silk powder and polyurethane,reinforced by polyster and spandex tubular fabrics,was examined.The cross-section of composite microtubes were microporous,and micropores were uniform distributed,the inner surface was relatively smooth.The results showed that the wall thickness of composite microtubes increased,which led to the strength,the breaking work and the initial modulus incresead;that the spandex content increased brought about the initial modulus and the breaking work decreased,but the breaking extension and the breaking load were firstly increased and then decreased;and all the mechanical properties decreased as the SFSP content increased.

Recovery of Polyester/Cotton Blended Fabrics by Alkali Dissolution

A new type of alkali-soluble polyester/cotton blended yarns was used to knit a compact knitted fabric on a circular weft knitting machine,treated with 5 g/L NaOH solution for 60 min at a temperature of 100℃,and the polyester was completely dissolved.The dissolved polyester could be polymerized again by a polycondensation reaction.After the cotton fibers were opened and combed,the length and mechanical properties of the cotton fibers were tested.The physical and mechanical properties of the separated cotton fibers were good.The chemical structure and crystallinity were analyzed by Fourier transform infrared(FTIR)spectroscopy and X-ray diffraction(XRD)analysis.It could be seen that the chemical structure of cotton fibers was almost unchanged after treatment,and the crystallinity decreased slightly.It provides some reference for the separation and recycling of waste polyester/cotton fabrics.

Mathematical Index for Evaluating Disperse Dyes Levelness of Superfine Polyester Fabric

The dyeing deference between the superfine and the con-ventional polyester fabric is discussed. The major threefactors affecting the level dyeing property of superfinepolyester-initial adsorption rate, desorption rate andinterface migration rate of dyestuffs at 70℃ are studied.The levelness improves considerably with decreased ini-tial adsorption rate, increased desorption rate and inter-face migration rate. And then a mathematical indexbased on them is established. The evaluation to dispersedyes resulting from it corresponds with their perfor-mance during industrial process. As new definitions, ini-tial adsorption rate and desorption rate of dyestuffs arefirstly introduced.

Facile fabrication of durable superhydrophobic fabrics by silicon polyurethane membrane for oil/water separation

Nowadays, oil contamination has become a major reason for water pollution, and presents a global environmental challenge. Although many efforts have been devoted to the fabrication of oil/water separation materials, their practical applications are still hindered by their weak durability, poor chemical tolerance,environmental resistance, and potential negative impact on health and the environment. To overcome these drawbacks, this work offers a facile method to fabricate the eco-friendly and durable oil/water separation membrane fabrics by alkaline hydrolysis and silicon polyurethane coating. The X-ray photoelectron spectroscopy, scanning electron microscopy, and atomic force microscopy results demonstrate that silicon polyurethane membrane could be coated onto the surface of hydrolyzed polyester fabric and form a micro-/nano-scaled hierarchical structure. Based on this, the modified fabric could have a stable superhydrophobic property with a water contact angle higher than 150°, even after repeated washing and mechanical abrasion 800 times, as well as chemical corrosion. Moreover, the modified fabrics show excellent oil/water separation efficiency of up to 99% for various types of oil–water mixture. Therefore, this durable, eco-friendly and cost-efficient superhydrophobic fabric has great potential in large-scale oil/water separation.

TiO_2/Polyester Non-woven Fabrics as a Kind of Photocatalyst for the Degradation of Formaldehyde Gas

The feasibility of photocatalytic degradation of the formaldehyde gas by titanium dioxide （TiO2）/polyester non-woven fabrics was studied. Tbe effects of parameters such as tbe concentration of TiO2 solution, pH value, and drying temperature on the photocatalytic degradation of the formaldehyde gas were also studied. The results showed that the photodegradation efficiency of the formaldehyde gas increased rapidly with the increasing of the concentration of TiO2 solution up to 15g/L, but when the concentration was in excess of 15g/L, the photodegradation efficiency decreased gradually and fluctuated due to light obstruction and disperse state of TiO2. Adjusting the pH value in the solution, the efficiency of photocatalytic degradation of the formaldehyde gas could be improved. The mechanisms of the reaction and the role of the additives were also investigated. After 42hours, TiO2/ polyester non-woven fabric showed no significant loss of the photocatalytic activity.

Studying the Effect of Polyester Fiber Blend Ratio and Pilling Cycle on Blended Knit Fabrics

Pilling is a severe concern for blended fabrics. The aesthetic look and smoothness are the buyers’ prime requirements. The main focus of the study was to see the pilling behavior from various percentages of polyester fiber blend ratio as well as the different pilling cycles on blended fabrics. The cotton, polyester, and elastane prepared the study fabrics. These fabrics are (90% Cotton/5% Polyester/5% Elastane, 90% Cotton/6% Polyester/4% Elastane, 90% Cotton/7% Polyester/3% Elastane, 90% Cotton/8% Polyester/2% Elastane, and 90% Cotton/9% Polyester/1% Elastane, 85% Cotton/10% Polyester/5% Elastane, 85% Cotton/11% Polyester/4% Elastane, 85% Cotton/12% Polyester/3% Elastane, 85% Cotton/13% Polyester/2% Elastane, and 85% Cotton/ 14% Polyester/1% Elastane, 80% Cotton/15% Polyester/5% Elastane, 80% Cotton/16% Polyester/4% Elastane, 80% Cotton/17% Polyester/3% Elastane, 80% Cotton/18% Polyester/2% Elastane, and 80% Cotton/19% Polyester/1% Elastane). The selected polyester blend ratios were 5%, 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, 14%, 15%, 16%, 17%, 18% and 19% respectively. The study used the Martindale pilling tester with 2000, 5000, and 7000 cycles, respectively. The evaluation followed the ISO 12945-2:2000. The study findings are that the polyester fiber blend ratio did not influence the pilling grade on blended fabrics for pilling cycles 2000, and the pilling grade remained constant at 4 - 5. The pilling grade started to deteriorate in pilling cycle 5000 for the fabrics 85%C/10%P/5%E, 85%C/11%P/4%E, 85%C/12%P/3%E, 85%C/ 13%P/2%E, 85%C/14%P/1%E showed the pilling grade 4, and the fabrics made from 80%C/15%P/5%E, 80%C/16%P/4%E, 80%C/17%P/3%E, 80%C/ 18%P/2%E, 80%C/19%P/1%E showed the pilling grade 4, 3, 3, 3, and 3 respectively. For the pilling cycles 7000, the pilling grade further deteriorated for the fabrics 80%C/15%P/5%E, 80%C/16%P/4%E, 80%C/17%P/3%E, 80%C/ 18%P/2%E, 80%C/19%P/1%E showed the pilling grade 3, 3, 2, 2, and 2 respectively. The study finds the dominance of polyester fiber throughout the experiment. The author hopes this study’s outcome will help new researchers, advanced researchers, and the textile industry’s sustainable development research and development team.

Predicting Bursting Strength Behavior of Weft Knitted Fabrics Using Various Percentages of Cotton, Polyester, and Spandex Fibers

The bursting strength is an essential quality parameter of knit fabric. The fabric structure, weight, types of fibers, and fiber blend proportion influence the bursting strength parameter. The tenacity of polyester fiber is better than cotton and spandex. The study focused on predicting knit fabric bursting strength test value using different fibers (cotton, polyester, and spandex) with varying percentages of the blend ratio. This study used fifteen categories of blended fabrics. The Pearson Correlation and the hypothetical ANOVA regression analysis were conducted to do the statistical significance test. The experimental result reveals that the bursting strength test result increased with the increased percentage of polyester and suggested a suitable regression equation. The dominance of the polyester fiber was observed throughout the experiment, i.e., the higher the polyester blend proportion, the higher the bursting strength value. The inclusion of polyester in blends can reduce the cost of fabric. The developed prediction model or equation can help the fabric manufacturer make appropriate decisions regarding getting the expected bursting strength. The researcher hopes that the findings from this study will motivate new researchers, advanced researchers, and the textile manufacturing industry.

Effects of Soft Monomers on the Water Resistance and Moisture Permeability of Hydrophilic Polyurethane

Six groups of segmented polyurethanes with amorphous soft segment domains based on mixed hydrophobic polyester and hydrophilic polyether soft monomers were prepared from 4, 4′ diphenylmethane diisocyanate （MDI）, polybutylene adipate glycol 2000 （PBA2000）, polytetramethylene glycol 1000 （PTMG1000） and polyethylene glycol 1000 （PEG1000） with 1,4-butanediol （BDO） as the chain extender. Furthermore, the representative properties of the hydrophilic polyurethanes, moisture permeability and water resistance, were investigated. The results show that the chemical structure, molecular weight and concentration of soft monomers have remarkable effects on the main application properties of hydrophilic polyurethane. The important factors in diffusion are the content of hydrophilic ether bond and the mobility of hydrophilic chain in the soft phase, which is represented with a good approximation by the average mean molecular weight of soft segment. On the contrary, the functional properties of the hydrophilic polyurethane are almost not affected by its hard segment.