The concept of shape factors of the fusion-solidification zone is proposed to describe the weld cross section geometry. According to these shape factors, the electron beam weld fusion-solidification zone is divided in...The concept of shape factors of the fusion-solidification zone is proposed to describe the weld cross section geometry. According to these shape factors, the electron beam weld fusion-solidification zone is divided into four typical shapes and the classification criterion for these typical shapes is suggested. An integrated parameter n, combining the line power density of electron beam and material thermal properties is proposed to describe the relative power input, and another integrated parameter n2 combing the accelerating voltage and focusing current is proposed to reflect the power distribution in the keyhole. A series of new expressions, which can reflect the influence of focusing current, accelerating voltage, beam current, and material thermal properties, are developed to predict the fusion-solidification zone shape based on experimental results nonlinear fitting of n1 and n2.展开更多
In this paper, the common heat source model of point and linear heat source in the numerical simulation of electron beam welding （EBW） were summarized and introduced. The combined point-linear heat source model was ...In this paper, the common heat source model of point and linear heat source in the numerical simulation of electron beam welding （EBW） were summarized and introduced. The combined point-linear heat source model was brought forward and to simulate the welding temperature fields of EBW and predicting the weld shape. The model parameters were put forward and regulated in the combined model, which included the ratio of point heat source to linear heat source Qpr and the distribution of linear heat source Lr. Based on the combined model, the welding temperature fields of EBW were investigated. The results show that the predicted weld shapes are conformable to those of the actual, the temperature fields are reasonable and correct by simulating with combined point-linear heat source model and the typical weld shapes are gained.展开更多
The groove shape of the weld faying part was investigated to obtain an ideal pipe frictiowelded joint that had a fracture in the base metal and no inner flash of it.The steel pipe had inner and outer diameters of 8.0 ...The groove shape of the weld faying part was investigated to obtain an ideal pipe frictiowelded joint that had a fracture in the base metal and no inner flash of it.The steel pipe had inner and outer diameters of 8.0 mm and 13.5 mm,respectively,and the weld faying surface was of a basic flat shape(butt)type.Moreover,stepped and tapered groove shapes were prepared.Pipe groove shapes were welded with a friction speed of 27.5 s_1 and a friction load of 2.79 kN.Joining phenomena during the welding process were observed,and the tensile strength of joints was evaluated.The joints,that fabricated with flat or step groove shapes,made with a friction time at which the friction torque reached the initial peak did not have the tensile strength of the base metal nor a fracture in the base metal.However,the joints fabricated with a friction time that reached past the initial peak had a large flash,and they contained a fracture in the base metal.In contrast,when joints were made with a gently tapered groove shape with a friction time reaching the time of the initial peak,they achieved a fracture in the base metal,despite having an extremely small inner flash.Therefore,the shape at the weld faying part was capable of reducing the flash exhausted from the weld interface.展开更多
文摘The concept of shape factors of the fusion-solidification zone is proposed to describe the weld cross section geometry. According to these shape factors, the electron beam weld fusion-solidification zone is divided into four typical shapes and the classification criterion for these typical shapes is suggested. An integrated parameter n, combining the line power density of electron beam and material thermal properties is proposed to describe the relative power input, and another integrated parameter n2 combing the accelerating voltage and focusing current is proposed to reflect the power distribution in the keyhole. A series of new expressions, which can reflect the influence of focusing current, accelerating voltage, beam current, and material thermal properties, are developed to predict the fusion-solidification zone shape based on experimental results nonlinear fitting of n1 and n2.
基金co-supported by the National Basic Research Program (No.61362)the National Natural Science Foundation of China(No. 50935008 and 10902113)Science Foundation of Aeronautics (No. 2010ZE25006)
文摘In this paper, the common heat source model of point and linear heat source in the numerical simulation of electron beam welding （EBW） were summarized and introduced. The combined point-linear heat source model was brought forward and to simulate the welding temperature fields of EBW and predicting the weld shape. The model parameters were put forward and regulated in the combined model, which included the ratio of point heat source to linear heat source Qpr and the distribution of linear heat source Lr. Based on the combined model, the welding temperature fields of EBW were investigated. The results show that the predicted weld shapes are conformable to those of the actual, the temperature fields are reasonable and correct by simulating with combined point-linear heat source model and the typical weld shapes are gained.
文摘The groove shape of the weld faying part was investigated to obtain an ideal pipe frictiowelded joint that had a fracture in the base metal and no inner flash of it.The steel pipe had inner and outer diameters of 8.0 mm and 13.5 mm,respectively,and the weld faying surface was of a basic flat shape(butt)type.Moreover,stepped and tapered groove shapes were prepared.Pipe groove shapes were welded with a friction speed of 27.5 s_1 and a friction load of 2.79 kN.Joining phenomena during the welding process were observed,and the tensile strength of joints was evaluated.The joints,that fabricated with flat or step groove shapes,made with a friction time at which the friction torque reached the initial peak did not have the tensile strength of the base metal nor a fracture in the base metal.However,the joints fabricated with a friction time that reached past the initial peak had a large flash,and they contained a fracture in the base metal.In contrast,when joints were made with a gently tapered groove shape with a friction time reaching the time of the initial peak,they achieved a fracture in the base metal,despite having an extremely small inner flash.Therefore,the shape at the weld faying part was capable of reducing the flash exhausted from the weld interface.
