New Nano Polymer Materials for Composite Exterior-Wall Coatings

A triethylenetetramine epoxy mixture was synthesized through the reaction of a low-molecular-weight liquid epoxy resin with triethylenetetramine(TETA).Then triethyltetramine(TETA)was injected dropwise into a pro-pylene glycol methyl ether(PM)solution for chain extension reaction.A hydrophilic andflexible polyether seg-ment was introduced into the hardener molecule.The effects of TETA/DGEPG,reaction temperature and reaction time on the epoxy conversion of polyethylene glycol diglycidyl ether(DGEPG)were studied.In addition,several alternate strategies to add epoxy resin to the high-speed dispersion machine and synthesize MEA DGEBA adduct(without catalyst and with bisphenol A diglycidyl ether epoxy resin)were compared.It was found that the higher the molecular weight of triethylenetetramine,the longer the chain segment of the surface active molecule.When the equivalence ratio of amine hydrogen and epoxy group is low,the stability of lotion is good.When the ratio of amine hydrogen to epoxy group is large,the content of triethylenetetramine is small.The main objective of this study is the provision of new data and knowledge for the development of new materials in the coating and electronic industry.

Significantly Improved High-Temperature Energy Storage Performance of BOPP Films by Coating Nanoscale Inorganic Layer

Biaxially oriented polypropylene(BOPP)is one of the most commonly used commercial capacitor films,but its upper operating temperature is below 105℃due to the sharply increased electrical conduction loss at high temperature.In this study,growing an inorganic nanoscale coating layer onto the BOPP film's surface is proposed to suppress electrical conduction loss at high temperature,as well as increase its upper operating temperature.Four kinds of inorganic coating layers that have different energy band structure and dielectric property are grown onto the both surface of BOPP films,respectively.The effect of inorganic coating layer on the high-temperature energy storage performance has been systematically investigated.The favorable coating layer materials and appropriate thickness enable the BOPP films to have a significant improvement in high-temperature energy storage performance.Specifically,when the aluminum nitride(AIN)acts as a coating layer,the AIN-BOPP-AIN sandwich-structured films possess a discharged energy density of 1.5 J cm^(-3)with an efficiency of 90%at 125℃,accompanying an outstandingly cyclic property.Both the discharged energy density and operation temperature are significantly enhanced,indicating that this efficient and facile method provides an important reference to improve the high-temperature energy storage performance of polymer-based dielectric films.

A novel nano-grade organosilicon polymer:Improving airtightness of compressed air energy storage in hard rock formations

Enhancing cavern sealing is crucial for improving the efficiency of compressed air energy storage(CAES)in hard rock formations.This study introduced a novel approach using a nano-grade organosilicon polymer(NOSP)as a sealant,coupled with an air seepage evaluation model that incorporates Knudsen diffusion.Moreover,the initial coating application methods were outlined,and the advantages of using NOSP compared to other sealing materials,particularly regarding cost and construction techniques,were also examined and discussed.Experimental results indicated a significant reduction in permeability of rock specimens coated with a 7–10μm thick NOSP layer.Specifically,under a 0.5 MPa pulse pressure,the permeability decreased to less than 1 n D,and under a 4 MPa pulse pressure,it ranged between4.5×10^(-6)–5.5×10^(-6)m D,marking a 75%–80%decrease in granite permeability.The sealing efficacy of NOSP surpasses concrete and is comparable to rubber materials.The optimal viscosity for application lies between 95 and 105 KU,and the coating thickness should ideally range from 7 to 10μm,applied to substrates with less than 3%porosity.This study provides new insights into air transport and sealing mechanisms at the pore level,proposing NOSP as a cost-effective and simplified solution for CAES applications.

Preparation and characterization of PTFE coating in new polymer quartz piezoelectric crystal sensor for testing liquor products

A new method was developed based on the electron beam vacuum dispersion（EBVD） technology to prepare the PTFE polymer coating of the new polymer quartz piezoelectric crystal sensor for testing liquor products. The new method was applied in the new EBVD equipment which we designed. A real-time system monitoring the polymer coating＇s thickness was designed for the new EBVD equipment according to the quartz crystal microbalance（QCM） principle, playing an important role in preparing stable and uniform PTFE polymer coatings of the same thickness. 30 pieces of PTFE polymer coatings on the surface of the quartz crystal basis were prepared with the PTFE polymer ultrafine powder（purity ≥ 99.99%）as the starting material. We obtained 30 pieces of new PTFE polymer sensors. By using scanning electron microscopy（SEM）, the structure of the PTFE polymer coating＇s column clusters was studied. One sample from the 30 pieces of new PTFE polymer sensors was analysed by SEM in four scales, i.e., 400×, 1000×, 10000×, and 25000×. It was shown that under the condition of high bias voltage and low bias current, uniformly PTFE polymer coating could be achieved, which indicates that the new EBVD equipment is suitable for mass production of stable and uniform polymer coating.

Impressive strides in amelioration of corrosion and wear behaviors of Mg alloys using applied polymer coatings on PEO porous coatings:A review

Magnesium(Mg)and its alloys have received much attention in a lot of areas due to their special chemical and physical properties.Nevertheless,high corrosion rates are a limiting factor.The plasma electrolytic oxidation(PEO)technique is a simple approach to place an oxide film on the surface of light metals like Mg alloys.This method has been considered for controlling the rate of corrosion and improving some other properties.On the other hand,PEO coatings cannot make enough protection of Magnesium alloys for a long time due to porosity and fine cracks.Therefore,PEO-based composite coatings are used to make adequate corrosion protection on the Mg alloys surface.The popularity of these coatings is due to their good corrosion resistance,simplicity,high coating capability,and cost-effectiveness in complex segments.Formation of an organic layer on the surface of PEO coating is one of the effective methods to close the defects and thus prevent the corrosive species penetration into the substrate.Coating the PEO coating with a polymer layer can be a good solution to control the amount of damage and improve the corrosion and abrasion resistance.In addition,PEO coating can eliminate the problems of insufficient adhesion of polymer coatings and is considered as a suitable base for composite coatings.This review paper presents the corrosion and abrasion behavior of the PEO/Polymer dual coating system on Mg alloys.Given the fundamental role of coatings thickness and morphology in wear and corrosion behavior,these aspects have been highly discussed in this study.

MXene-assisted polymer coating from aqueous monomer solution towards dendrite-free zinc anodes

Coating polymer on the surface is an effective way to realize functional modification of the materials for diverse applications,which has been proved to enhance the stability of metal anodes in batteries.However,given the limited operability of coating from polymer dispersions,it is imperative to develop simple aqueous-based strategies from monomers for versatile polymer coating.Herein,a Ti_(3)C_(2)Tx MXene-assisted approach is proposed to construct polymer coating on zinc metal surfaces directly from the aqueous solution of monomers in an ice bath.By combining a doctor-blading method with spontaneous polymerization of monomers on the substrates at room temperature,a uniform,adhesive,and versatile coating layer assisted by a small amount of MXene is produced in one step.Additionally,MXene nanosheets serve as nanofillers to further enhance the mechanical strength and ionic conductivity of the polymer coating.Benefiting from good film formation and improved interfacial contact,the coated zinc anode exhibits a long cycling lifespan of over 1900 h.The assembled full cells show excellent cycling stability with a high capacity retention of 85.0%at 16 A g^(-1)over 2600 cycles.This work provides a simple and efficient way to produce polymer coatings directly from monomers,which may give new insights into design multifunctional polymer coatings for various applications.

STUDY ON UV CURABLE POWDER COATINGS BASED ON HYPERBRANCHED POLYMERS

By introducing semicrystalline moieties into hyperbranched molecular smictures three kinds of prepolymers of potential use as UV powder coatings were prepared and characterized.

Release Kinetics of Urea from Polymer Coated Urea and Its Relationship with Coating Penetrability

Four kinds of polymer coated urea(PCU)were put in distilled water at 30℃ to determine the variation of coating penetrability and give a precise description of the urea release kinetics. The urea release from PCU could be divided into four stages: lag stage, swell stage, steady stage and decay stage. The release rate coefficient K, a measure of coating penetrability, was linearly increased at swell stage, but almost not variable at steady stage. At decay stage, the relation of X to time t could be described by the equation K= mtn-1where m and n are the coefficients). When n>1, the coating penetrability was gradually increased, and the urea release from PCU was accelerated; when n=1, the coating penetrability was steady, and the urea release from PCU obeyed the first-order kinetics; and when n<1.the coating penetrability was gradually decreased, and the urea release from PCU was delayed, resulting in a significant 'tailing effect'.

PLASMA POLYMERIZED ORGANOSILANES AS A PROTECTIVE COATING ON METAL

Polymer-metal oxane bonds (M-O-Si) can be created in the form of tight networks by silane plasma polymerization directly on the metal (e.g. copper) substrates. In this paper the structure and properties of the plasma-deposited organosilane polymers, the corrosion performance of such coating system on copper substrates were investigated.

Polymer Coatings for Protection of Wood and Wood-Based Materials

Three major types of protective coating of wood and wood-based materials have been considered. These three types include the coatings based on carboxyl-containing water-soluble polymers which are easily cross-linked by inorganic salts or OH-containing compounds, pH-sensitive coatings and polymer multi-layer structures. First of three mentioned approaches allows affecting permeability and enhancing the prevention the loss of water from the surface of wood to its surrounding. The advantage of the second approach is its ability to vary and purposely adjust the polymer composition and the number and distribution of -COOH groups in the chain which make the originally water-soluble polymers completely insoluble. The strong feature of the third approach which includes broad use of hydrogen-bonded films produced by layer-by-layer self-assembly is the possibility of manipulation of coatings stability after construction.

Impact of Polymer Coating on the Flexural Strength and Deflection Characteristics of Fiber-Reinforced Concrete Beams

Liquid polymers(LP)have become an important structural material used in the construction industry in the last decade.This paper investigates the via­bility of using commercially available LPs as a coating material to improve the flexural strength of fiber-modified concrete beams.The scope included preparing rectangular prism concrete beams with a concrete mixture includ­ing fly ash and fiber and coating them with four different liquid polymers at a uniform thickness following the curing process while one set of sam­ples was maintained under the same conditions as a control group without coating.In addition,cylindrical samples were prepared to determine the compressive strength of the concrete mixture.Following the curing process in an unconfined open-air laboratory environment for another 28 days,con­crete samples were tested to determine the flexural strength and deflection characteristics under center point loading equipment.The results revealed that all four coating types enhanced both the flexural strength and the av­erage maximum deflection of the beams compared to the control group.While the enhancement in the flexural strength changed approximately between 5%and 36%depending on the coating type,the improvements in average maximum deflections varied between 3.7%and 28.4%.

3D Raman mapping as an analytical tool for investigating the coatings of coated drug particles

The properties of dry-coated paracetamol particles(fast-dissolving model drug)with carnauba wax particles as the coating agent(dissolution retardant)were investigated.Raman mapping technique was used to non-destructively examine the thickness and homogeneity of coated particles.The results showed that the wax existed in two forms on the surface of the paracetamol particles,forming a porous coating layer:i)whole wax particles on the surface of paracetamol and glued together with other wax surface particles,and ii)deformed wax particles spread on the surface.Regardless of the final particle size fraction(between 100 and 800 mm),the coating thickness had high variability,with average thickness of 5.9±4.2 mm.The ability of carnauba wax to decrease the dissolution rate of paracetamol was confirmed by dissolution of powder and tablet formulations.The dissolution was slower for larger coated particles.Tableting further reduced the dissolution rate,clearly indicating the impact of subsequent formulation processes on the final quality of the product.

A Rapid Technique for Prediction of Nutrient Release from Polymer Coated Controlled Release Fertilizers

Controlled release fertilizers (CRF) are produced with different rates and durations of nutrient release to cater to different crops with wide ranges of nutrient requirements. A rapid technique is needed to verify the label specifications of nutrient release rate and duration. Polymer-coated urea (PCU) (43% nitrogen [N]) and polymer-coated N, phosphorus (P), potassium (K) (PC_NPK;14-14-14) fertilizer products were used in this study. Soil incubation of the above CRF products at 25℃ showed that 63.6% to 70.8% of total N was released over 220 days (d). At 100℃ in water 100% of N release occurred in about 168 to 216 hours (h). Regression equations were developed for cumulative nutrient release as a function of release time separately at 25℃ and 100℃. Using the above regressions, the release duration for a given percent nutrient release at each temperature was calculated. These values were then used to establish a relationship between the release duration at 25℃ as a function of that at 100℃. This relationship is useful to predict the release duration at 25℃ of an unknown CRF product by conducting a rapid release test in water at 100℃. This study demonstrated that a rapid nutrient release test at 100℃ successfully predicted nutrient release rate and duration at 25℃, for polymer coated fertilizers. Therefore, this rapid test can be used to verify the label release rate and duration of most CRF products.

Selective laser sintering mechanism of polymer-coated molybdenum powder

A type of polymer-coated molybdenum powder used in selective laser sintering technology was prepared by coating polymer on molybdenum particles and frozen grinding techniques, with the maximum particle diameter of 71 μm. The laser sintering experiments of polymer-coated molybdenum powder were conducted by using the self-developed selective laser sintering machine (HLRP-350I). The method of microscopic analysis was used to investigate the dynamic laser sintering process of polymer-coated molybdenum powder. Based on the study, the laser sintering mechanisms of polymer-coated molybdenum powder were presented. It is found that the mechanism is viscous flow when the laser sintering temperature is between 100 ℃ and 160 ℃, which can be described by a two-sphere model; and the mechanism is melting /solidification when the temperature is above 160 ℃.

Numerical simulation of temperature field during selective laser sintering of polymer-coated molybdenum powder

The technology of length-alterable line-scanning laser sintering was introduced. Based on the research of laser heating property, powder thermal physics parameters and laser sintering process, a numerical model of the temperature field during length-alterable line-scanning and laser sintering of polymer-coated molybdenum powder was presented. Finite element method (FEM) was used to simulate the temperature field during laser sintering process. In order to verify the simulated results, a measuring system was developed to study the laser sintering temperature field. Infrared meter was introduced to measure the surface temperature of sintering powder; the temperature of its inside part was measured by thermocouple. The measured results were compared with the numerical simulation results; the conformity between them is good and the relative error is less than 5%.

Recent developments in functional organic polymer coatings for biomedical applications in implanted devices

Organic polymer coatings have been commonly used in biomedical field,which play an important role in achieving biological antifouling,drug delivery,and bacteriostasis.With the continuous development of polymer science,organic polymer coatings can be designed with complex and advanced functions,which is conducive to the construction of biomedical materials with different performances.According to different physical and chemical properties of materials,biomedical organic polymer coating materials are classified into zwitterionic polymers,non-ionic polymers,and biomacromolecules.The strategies of combining coatings with substrates include physical adsorption,chemical grafting,and self-adhesion.Though the coating materials and construction methods are different,many biomedical polymer coatings have been developed to achieve excellent performances,i.e.,enhanced lubrication,anti-inflammation,antifouling,antibacterial,drug release,anti-encrustation,anti-thrombosis,etc.Consequently,a large number of biomedical polymer coatings have been used in artificial lungs,ureteral stent,vascular flow diverter,and artificial joints.In this review,we summarize different types,properties,construction methods,biological functions,and clinical applications of biomedical organic polymer coatings,and prospect future direction for development of organic polymer coatings in biomedical field.It is anticipated that this review can be useful for the design and synthesis of functional organic polymer coatings with various biomedical purposes.

Experimental Study on Polymer Artificial Bone with HA Coated and Fiber Liners

Layers of ante-polymerized PMMA （ Polymethylmethacrylate ） ore manually smeared on both sides of carbon fiber and polyester fiber to a certain thickness. It was pre-solidified, stripped and cut for sterilization. Based on the results of a series of experiments, HA coated artificial bone is considered to be a non-senshizing, non- irritant, and non- toxic biomaterial for medical applications. The artificial bone has excellent mechanical and biological property. And it conforms to the national standard requirement. Safety analysis guarantees h a prosperous future of clinical application.

Selective laser sintering of polymer-coated Al_2O_3/ZrO_2/TiC ceramic powder

A type of polymer-coated Al2O3/ZrO2/TiC ceramic powder was prepared. The laser sintering mechanism of polymer-coated Al2O3/ZrO2/TiC powder was investigated by studying the dynamic laser sintering process. It is found that the mechanism is viscous flow when the sintering temperature is between 80 ℃ and 120 ℃, and it is melting/solidification when the temperature is above 120 ℃. The process parameters of selective laser sintering were optimized by using ortho-design method. The results show that the optimal parameters include laser power of 14 W, scanning velocity of 1 400 mm/s, preheating temperature of 50 ℃ and powder depth of 0.15 mm. A two-step post-treatment process is adopted to improve the mechanical properties of laser sintered part, which includes polymer debinding and high temperature sintering. After vacuum sintering for 2 h at 1 650 ℃, the bending strength and fracture toughness of Al2O3/ZrO2/TiC ceramic part reach 358 MPa and 6.9 MPa·m1/2, respectively.

Twin-T Oscillator Containing Polymer Coated Parallel Plate Capacitor for Sea Water Salinity Sensing

This paper presents the development of a Twin-T oscillator comprising polymer coated parallel plates as a sensor for ocean water salinity monitoring.This sensor employs a parallel plate capacitor design, with sea water serving as the medium between plates. Novalac resin and a proprietary commercial polymer (AccufloTW) were investigated as corrosion protective coatings for the copper electrodes of the capacitor. Electrochemical Impedance Spectroscopy (EIS) was employed to evaluate corrosion inhibition of polymer coatingin sea water. A detection circuit was designed and simulated using P-spice and then implemented in Printed Circuit Board (PCB). EIS results indicate that Accuflo exhibits better corrosion inhibition in ocean water than Novolac. Further, the use of Twin-T oscillator based detection circuit resulted in enhanced sensitivity and better detection limit. Experiments performed using ocean water samples resulted in oscillator frequency shift of 410 Hertz/power supply unit (Hz/PSU). Oscillator frequency drift was reduced using frequency-to-voltage converters and sensitivity of 10 mV/PSU was achieved.