Investigation of working pressure on the surface roughness controlling technology of glow discharge polymer films based on the diagnosed plasma

The effects of working pressure on the component, surface morphology, surface roughness, and deposition rate of glow discharge polymer （GDP） films by a trans-2-butene/hydrogen gas mixture were investigated based on plasma characteristics diagnosis. The composition and ion energy distributions of a multi-carbon （CaHs/H2） plasma mixture at different working pressures were diagnosed by an energy-resolved mass spectrometer （MS） during the GDP film deposition process. The Fourier transform infrared spectroscopy （FT-IR）, field emission scanning electron microscope （SEM） and white-fight interferometer （WLI） results were obtained to investigate the structure, morphology and roughness characterization of the deposited films, respectively. It was found that the degree of ionization of the C4H8/H2 plasma reduces with an increase in the working pressure. At a low working pressure, the C-H fragments exhibited small-mass and high ion energy in plasma. In this case, the film had a low CH3/CH2 ratio, and displayed a smooth surface without any holes, cracks or asperities. While the working pressure increased to 15 Pa, the largest number of large-mass fragments led to the deposition rate reaching a maximum of 2.11 #m h-1, and to hole defects on the film surface. However, continuing to increase the working pressure, the film surface became smooth again, and the interface between clusters became inconspicuous without etching pits.

Synthesis and Investigation of Phenol Red Dye Doped Polymer Films

The optical properties of the pure polymer film and polymer films doped with Phenol Red dye at different concentrations were investigated. The films were prepared using the casting technique. Poly (methyl-methacrylate) (PMMA) polymer was doped with the Phenol Red dye dissolved in a mixture of chloroform and little quantity of methanol, used as suitable solvent for both the dye and the polymer. The spectral absorption measurements of these films were carried out at different dye concentrations using UV-Vis double-beam spectrophotometer in the wavelength range 300 - 800 nm. The optical parameters of the prepared Phenol Red dye doped polymer films, absorption coefficient (α), extinction coefficient (κ), refractive index (n), optical and electrical conductivities (σopt and σelect), and optical energy band gap (Eg), were determined. The results showed that the Phenol Red dye doped polymer film is a good candidate for photonic applications such as, solar cells, optical sensors, and other photonic devices.

A USEFUL AND PRECISE EXPRESSION FOR ORIENTATION FACTOR OF POLED POLYMER FILMS

Based on ID ROGM, d_(33) of poled films can be estimated from orientation factor <cos^3θ>. In this letter, a direct expression

Measurement Method of the Thickness Uniformity for Polymer Films

Several methods for investigating the thickness uniformity of polymer thin films are presented as well as their measurement principles. A comparison of these experimental methods is given.The cylindrical lightwave reflection method is found to can obtain the thickness distribution along a certain direction.It is a simple and suitable method to evaluate the film thickness uniformity.

Measurement and control for a repetitive nanosecond-pulse breakdown experiment in polymer films

In order to perform data acquisition and avoid unwanted over-current damage to the power supply, a convenient and real-time method of experimentally investigating repetitive nanosecond-pulse breakdown in polymer dielectric samples is presented. The measurement-acquisition and control system not only records breakdown voltage and current, and time-to-breakdown duration, but also provides a real-time power-off protection for the power supply. Furthermore, the number of applied pulses can be calculated by the product of the time-to-breakdown duration and repetition rate. When the measured time-to-breakdown duration error is taken into account, the repetition rate of applied nanosecond-pulses should be below 40kHz. In addition, some experimental data on repetitive nanosecond-pulse breakdown of polymer films are presented and discussed.

RUPTURING OF POLYMER FILMS WITH RUBBING-INDUCED SURFACE DEFECTS

It has been a long-standing question whether dewetting of polymer film from non-wettable substrate surfaceswherein the bicontinuous morphology never forms in the dewetting film is due to spinodal instability or heterogeneousnucleation. In this experiment, we use a simple method to make the distinction through introduction of topographical defectsof the films by rubbing the sample surface with a rayon cloth. Spinodal dewetting is identified for those films that dewet by acharateristic wavevector, q, independent of the density of rubbing-induced defects. Heterogeneous nucleation, on the otherhand, is identified for those with q increasing with increasing density of defects. Our result shows that PS films on oxidecoated silicon with thickness less than ≈ 13 nm are dominated by spinodal dewetting, but the thicker films are dominated bynucleation dewetting. We also confirm that spinodal dewetting does not necessarily lead to a bicontinuous morphology in thedewetting film, contrary to the classic theory of Cahn.

Fabrication and Characterization of Semi-Crystalline and Amorphous Dielectric Polymer Films for Energy Storage

Dielectric polymer films are energy storage materials that are used in pulse power operations, power electronics and sustainable energy applications. This paper reviews energy storage devices with focus on dielectric film capacitors. Two prominent examples of polymer dielectrics Polyetherimide (PEI) and Poly (tetrafluoroethylene-hexafluoropropylene-vinylidene fluoride) (THV) have been discussed. Polyetherimide (PEI) is an amorphous polymer recognized for its high-temperature capability, low dielectric loss and high dielectric strength. THV is a semi-crystalline polymer with high dielectric constant, high-temperature capability and charge-discharge efficiency. The primary focus of this paper is to introduce the reader to the fabrication procedures and characterization techniques used in research labs for processing of dielectric polymers. The fabrication and characterization process of both polymers has been discussed in detail to shed the light on experimental process in this area of research.

Significantly Improved High-Temperature Energy Storage Performance of BOPP Films by Coating Nanoscale Inorganic Layer

Biaxially oriented polypropylene(BOPP)is one of the most commonly used commercial capacitor films,but its upper operating temperature is below 105℃due to the sharply increased electrical conduction loss at high temperature.In this study,growing an inorganic nanoscale coating layer onto the BOPP film's surface is proposed to suppress electrical conduction loss at high temperature,as well as increase its upper operating temperature.Four kinds of inorganic coating layers that have different energy band structure and dielectric property are grown onto the both surface of BOPP films,respectively.The effect of inorganic coating layer on the high-temperature energy storage performance has been systematically investigated.The favorable coating layer materials and appropriate thickness enable the BOPP films to have a significant improvement in high-temperature energy storage performance.Specifically,when the aluminum nitride(AIN)acts as a coating layer,the AIN-BOPP-AIN sandwich-structured films possess a discharged energy density of 1.5 J cm^(-3)with an efficiency of 90%at 125℃,accompanying an outstandingly cyclic property.Both the discharged energy density and operation temperature are significantly enhanced,indicating that this efficient and facile method provides an important reference to improve the high-temperature energy storage performance of polymer-based dielectric films.

Bio-inspired smart gating nanochannels based on polymer films

In this review we have summarized some recent results mainly reported by our group that focused on the development of smart gating nanochannels based on polymer films. These nanochannels were prepared using a track-etch process. The responsive materials/molecules and modification methods/techniques have also been demonstrated, from which we have obtained a series of smart gating nanochannels that can respond to single/dual external stimuli, e.g., pH, ion, temperature, light, and so on. These studies utilize responsive behaviors to regulate ionic transport properties inside a single nanochannel and demonstrate the fea-sibility of designing other smart nanodevices in the future.

Femtosecond laser induced index and relief gratings in polymer films

A true single-step process suitable for fabrication of micro-periodic structure in polymer films by twophoton initiated photopolymerization and laser ablation is presented. By the right choice of the irradiation energy, the irradiated zone is modified or ablated in the 1.44-μm-thick film. The mechanism of grating generation and the potential application of the gratings in integrated optics are discussed.

Slow Down Dewetting in Polymer Films by Isocyanate-treated Graphite Oxide

Isocyanate-treated graphite oxides （iGOs） were well-dispersed into the polystyrene （PS） thin films and formed a novel network structure. With control in fabrication, an iGOs-web layer was horizontally embedded near the surface of the films and thus formed a composite slightly doped by iGOs. This work demonstrated that the iGOs network can remarkably depress the dewetting process in the polymer matrix of the composite, while dewetting often leads to rupture of polymer films and is considered as a major practical limit in using polymeric materials above their glass transition temperatures （Tg）. Via annealing the 50-120 nm thick composite and associated neat PS films at temperatures ranging from 35℃ to 70 ℃ above Tg, surface morphology evolution of the films was monitored by atomic force microscopy （AFM）. The iGOs-doped PS exhibited excellent thermal stability, i.e., the number of dewetting holes was greatly reduced and the long-term hole growth was fairly restricted. In contrast, the neat PS film showed serious surface fluctuation and a final rupture induced by ordinary dewetting. The method developed in this work may pave a road to reinforce thin polymer films and enhance their thermal stability, in order to meet requirements by technological advances.

Optically inscribed surface-relief zone plates in azo polymer films

We describe a simple and cost-effective holographic method for the fabrication of surface-relief zone plates. The zone plate is inscribed by interference between the first-and second-order diffracted waves from an ion-etched Fresnel zone plate. The inscribed surface-relief zone plates are observed by atomic force microscope （AFM）. The formation process of the surface grating and the mass diffusion in azo polvmer are analvzed.

Fluorescent Quantum Yield of Pyrene Probe in Ultrathin Polymer Films

The fluorescently labelled polymers including pyrene-labelled polystyrene(PyPS) and pyrene-labelled poly(methyl methacrylate)(PyPMMA) with narrow molecular weight distributions were synthesized by the atom transfer radical copolymerization(ATRCP) of styrene or methyl methacrylate with 1-pyrenemethyl methacrylate(PyMMA). The ultrathin PyPS and PyPMMA films with the thickness ranging from 30 nm to 400 nm supported on the quartz slides were prepared by spin-coating. The fluorescent quantum yield(QY) of the pyrene probe in the ultrathin polymer films was investigated by the photoluminescence spectrometer using an integrating sphere detector. The QY decreased with the reduction of film thickness in the sub-200 nm range.

Dewetting Kinetics of Thin Polymer Films with Different Architectures:Effect of Polymer Adsorption

We have investigated the influence of the adsorption process on the dewetting behavior of the linear polystyrene film （LPS）, the 3-arm star polystyrene film （3SPS） and the ring polystyrene film （RPS） on the silanized Si substrate. Results show that the adsorption process greatly influences the dewetting behavior of the thin polymer films. On the silanized Si substrate, the 3SPS chains exhibit stronger adsorption compared with the LPS chains and RPS chains; as a result, the wetting layer forms more easily. For LPS films, with the decrease of annealing temperature, the kinetics of polymer film changes from exponential behavior to slip dewetting. As a comparison, the stability of 3SPS and RPS films switches from slip dewetting to unusual dewetting kinetic behavior. The adsorbed nanodroplets on the solid substrate play an important role in the dewetting kinetics by reducing the driving force of dewetting and increase the resistant force of dewetting. Additionally, Brownian dynamics （BD） simulation shows that the absolute values of adsorption energy （ε） gradually increase from linear polymer （-0.3896） to ring polymer （-0.4033） and to star polymer （-0.4264）, which is consistent with the results of our adsorption experiments.

Effect of Interfacial Adsorption on the Stability of Thin Polymer Films in a Solvent-induced Process

The stability of ultrathin polymer films plays a crucial role in their technological applications.Here,we systematically investigated the influence of interfacial adsorption in physical aging and the stability of thin polymer films in the solvent-induced process.We further identify the stability mechanism from the theory of thin film stability.Our results show that the aging temperature and film thickness can strongly influence the stability of thin PS films in acetone vapor.Physical aging can greatly improve the stability of thin polymer films when the aging temperature T_(aging1)>T_(g).A thinner PS film more quickly reaches a stable state via physical aging.At short aging time,the formation of the adsorbed layer can reduce the polar interaction;however,it slightly influences the stability of thin polymer films in the solvent-induced process.At later aging stage,the conformational rearrangement of the polymer chains induced by the interfacial effect at the aging temperature Taging1 plays an important role in stabilizing the thin polymer films.However,at T_(aging2)<T_(g),the process of physical aging slightly influences the stability of the thin polymer films.The formation of the adsorbed layer at Taging2 can reduce the short-range polar interaction of the thin film system and cannot suppress the instability of thin polymer films in the solvent-induced process.These results provide further insight into the stable mechanism of thin polymer films in the solvent-induced process.

Electric Field and Ion Diffusion Triggered Precisely Regulated Construction of Micron-scale Water-based Polymer Films:a Detailed Mechanistic Exploration

Water-based polymer films can be readily deposited onto a wide range of metallic materials as an environmentally friendly coating through the demulsification-induced fast solidification(DIFS)method.However,there is still a lack of in-depth understanding of the demulsification process of the water-based emulsions and their deposition processes.Herein,we demonstrate that the build-up process of the commercial water-based micron-scale waterborne polyurethane,polyvinyl acetate,polyurethane acrylate,and natural rubber polymer films is affected by the collective effect of electric field and ion diffusion exerted by anode-cathode electrode pairs,applied voltage,conduction time,electrode distance,and emulsion species.A structural investigation of as-prepared polymer films allows us to propose two new structure build-up models.During a flat film deposition,isolated islands are formed first and grow on the substrate surface,and eventually,their mutual coalescence forms the final layer.Whereas,for a convex layer formation,the layer is first formed in the middle of the substrate and then grows toward the sides of the convex structure of the substrate.The results presented in this work expand the understanding of the mechanism of the DIFS process and may provide some new insights into structure-oriented multifunctional material design.

PREPARATION OF PHOTOFUNCTIONAL POLYMER THIN FILMS BY LANGMUIR-BLODGETT TECHNIQUE

Polymer LB films containing photofuntional groups were prepared by the copolymerization of N-dodecylacrylamide (DDA), which has an excellent property to form a stable monolayer and LB multilayerswith photofunctional monomers. Tris(2, 2'-bipyridine) ruthenium complex, Ru(bpy)_3^(2+), one of the most well-known redox-active sensitizer, was incorporated into the DDA copolymer. The photogalvanic effect based onthe photoinduced electron transfer using the ruthenium complex in the polymer LB monolayer was discussed.

SIMULTANEOUS POLYMERIZATION AND FORMATION OF POLYPHENYLACETYLENE FILMS BY RARE-EARTH COORDINATION CATALYSIS Ⅳ.KINETICS AND MECHANISM OF POLYMERIZATION

The CO_2 quenching method has been used for the first time to determine the active complex concen- tration in Nd(naph)_3-Al(i-Bu)_3 catalyst system for polymerization of phenylacetylene into polyphenylacetylene(PPA)films.The kinetics and mechanism of this polymerization have been investigated by CO_2 quenching and IR,UV analytical methods.The kinetic equation can be expressed as Rp=k[M][Cp],and the apparent activation energy is about 13.6 kJ/mol.There is self-termination of chain propagating.Models for formation of the active complex and polymerization mechanism are proposed.

A DEVELOPED FULL-FIELD FEM ANALYSIS COMBINED WITH ESPI FOR THE INVESTIGATION OF DEFECT EVOLUTION IN POLYMER FILMS

A full-field finite element method （FEM） analysis combined with electronic speckle pattern interferometry （ESPI） measurement was developed to investigate defect evolution in polymer films. Different from the previous reports, which only compare the ESPI experimental and FEM simulated results at several points or lines, herein the full-field FEM results were exported, subtracted with a continuous distribution. By choosing proper parameters and number of substeps, the simulated and experimental results showed excellent correspondence. Furthermore, the displacement fields vertical to the tensional direction were also presented, and the strain field was preliminarily evaluated. The current method of combination of ESPI and FEM allows for capturing the experimental fringe maps to validate and optimize FEM results simulated, and would give a higher security to structural and mechanical analysis of polymeric materials.

Temperature Controlled Lateral Pattern Formation in Confined Polymer Thin Films

The thermal induced topography change in a model system consisting of a polymer film on a Si substrate capped by a thin metal layer has been studied by using AFM. Regular lateral patterns over large areas were observed on the surface when the system was heated to a sufficiently high temperature. 2D-FFT analysis to the AFM images indicates that the patterns are isotropic and have well defined periodicities. The periodicities of the characteristic patterns are found to depend strongly on the annealing temperature. The study of the kinetics of the formation reveals that such a topography forms almost instantaneously once the critical temperature is reached. It is suggested that this wave-like surface morphology is driven by the thermal expansion coefficient mismatch of the different layers. This method for generating regular wave-like patterns could be used as a general method for patterning various organic materials into micro/nanostructures.