Strontium ferrite powders prepared from oily cold rolling mill sludge by solid-state reaction method

Oily cold rolling mill （CRM） sludge is one of the pollutants emitted by iron and steel plants. Recycling oily CRM sludge can not only reduce pollution but also bring social and environmental benefits. In this study, using oily CRM sludge as sources of iron oxide, the strontium ferrite powders were synthesized in multiple steps including vacuum distillation, magnetic separation, oxidizing roasting, and solidstate reaction. The optimal technological conditions of vacuum distillation and oxidizing roasting were studied carefully. To consider the effects of Fe203/ SrCO3 tool ratio, calcination temperature, milling time and calcination time on magnetic properties of prepared strontium ferrite powders, the orthogonal experimental method was adopted. The maximum saturation magneti- zation （62.6 mA-m2.g-1） of the synthesized strontium ferrite powders was achieved at the Fe203/SrCO3 mol ratio of 6, 5 h milling time, 1250 ~C calcination temperature, and 1 h calcination time. Strontium ferrite powders syn- thesis method not only provides a cheap, high quality raw material for the production of strontium ferrite powders, but also effectively prevents the environmental pollution.

Synthesis and properties of SrFe_(12)O_(19) obtained by solid waste recycling of oily cold rolling mill sludge

The aim of this study was to develop a new approach for the preparation of environmentally friendly, high-value products from oily cold rolling mill(CRM) sludge. Utilizing oily CRM sludge as a source of iron, strontium hexaferrite(SrFe_(12)O_(19)) powders were prepared by multi-step processes involving acid leaching, chemical conversion treatment, and synthesis by a citrate precursor. The influences of citric acid dosage and the pH of the sol system on the formation, crystallite size, and magnetic properties of the obtained SrFe_(12)O_(19) powders were investigated. High saturation magnetization(74.8 mA·m^2·g^(–1)) and intrinsic coercivities(614.46 mT) were achieved for pH 7.0 of the sol system, for which the molar ratio of citric acid dosage to the total dosage of Fe^(3+) and Sr^(2+) was 1.5. This study presents a new approach to utilizing oily CRM sludge, and even refractory iron-containing solid waste.

Characterization of oil component and solid particle of oily sludge treated by surfactant-assisted ultrasonication

The ultrasonic technique has been demonstrated to be a promising method for the disposal of hazardous oily sludge.However,the separation of oil from the surfaces of the solid particles is still difficult due to the strong interaction between the oil and solid particle.In this study,three types of surfactants were used to assist the ultrasonic treatment of oily sludge.The oil component,surface composition,and structure of the solid particle were determined.The results showed that different surfactants had different oil removal abilities.In the three surfactant-assisted sonication systems,the oil removal rate increased during the starting reaction period and then decreased with longer sonication time.The results of four components analysis suggested that surfactant easy to be ionized in water posed a better removal effect on resins,while the amphiphilic surfactant preferred saturates,aromatics and asphaltenes.The morphology analysis indicated that particle size was shattered into smaller ones by the ultrasonic process,and the wettability of the solid surface also changed during this treatment.The characterization of the oil component and solid particle during surfactant-assisted ultrasonication treatment will help to better understand the separation of oil from oily sludge and improve the oil recovery efficiency from oily sludge.

Application of hydrophobic ionic liquid [Bmmim][PF6] in solvent extraction for oily sludge

In this study, an ionic liquid(IL), 1-butyl-2,3-dimmmethylimidazolium hexafluorophosphate([Bmmim][PF6]),was used in combination with a composite solvent of methyl acetate and n-heptane to enhance the oil extraction from oily sludge. The oil recovery increased by approximately 15% compared with that of solvent extraction without [Bmmim][PF6] at the optimal ratios of IL to sludge and solvents to sludge, which were at 2:5(M/M) and 4:1(V/M), respectively. The saturate, aromatic, resin and asphaltene(SARA) analysis revealed that the recovery of resins and asphaltenes was increased by 14% and 38%, respectively, in the solvent extraction with the addition of [Bmmim][PF6]. [Bmmim][PF6] maintained a good performance after its reuse four times. The addition of[Bmmim][PF6] changed the adhesion forces between oil and soil. The IL-assisted solvent extraction procedure followed the pseudo second-order kinetic model, while the unassisted solvent extraction procedure followed the pseudo first-order kinetic model. The results also demonstrated that [Bmmim][PF6] decreased the solvent consumption by approximately 60% each time. Additionally, [Bmmim][PF6] can be easily separated. The results suggested that enhancing the solvent extraction with this IL is a promising way to recover oil from oily sludge with a higher oil recovery rate and lower organic solvent consumption than those with the unassisted solvent extraction method.

Solid- liquid phase separation and resource recycling study for waste rolling oily sludge

On the basis of the characteristics of a highly emulsified solid-liquid phase （fine particles, sticky consistency,black color, and low reuse ratio）, waste rolling oily sludge has been a focal problem in the steel industry. In this article, a solid-liquid phase separation and resource recycling process was described, with pilot test results showing that flocculation-sedimentation is an effective pretreatment, and that the filtration-coagulationvacuum distillation process is simple and feasible with a 53.5% recovery rate for regenerated oil that is qualified for return to the roiling production line. Then,solid phase oil-sludge was extracted by solvents with a 77% metal resource recovery rate and a wide utilization range. Finally, according to the experimental results, a set of feasibility plans for a 50 t/a waste rolling oily sludge solid-liquid separation and resource recycle project was designed, with the expectation of 50% regenerated oil yield, 70% solid metal resource recovery, and a 2. 5-year investment payback period.

Modification technology for separation of oily sludge

Based on the analysis of the properties of oily sludge samples,the effect of modification parameters,such as liquid to solid (L/S) ratio,agitation temperature,agitation intensity,agitation time and pH on the modification of oily sludge was investigated with the content of oil remnants in dry sludge as a reference index. Remixing experiments were carried out according to a simplex-lattice design,where Sx4056 was used as the demulsifier,petroleum sulfonate as the surfactant and sodium silicate (Na2SiO3) as the dispersant. The surface modification reagent formulation was optimized by a regression equation on the modified effect and based on the amounts of surface modification reagents. The results show that the content of the oil remaining in dry oily sludge is 0.28% of 10.15% oily sludge,when the reagent concentration rises to 3.5 g/L under the optimum experimental conditions.

Experimental Study on Three-phase Separation of Oily Sludge

Three-phase centrifuge was used to process oily sludge,and the requirement of mud,oil and water three-phase separation was satisfied through the optimization of parameters. The results showed that when the input quantity was lower than 5 m^3/h,the optimal operation parameters of the three-phase centrifuge are shown as follows: the frequency of the main motor and vice motor was 33 and 30 Hz respectively,and the flocculant flow was 0. 7 m^3/h,while the oily sludge temperature was 55 ℃. Water content in the separated sludge decreased from 98% to lower than 70%,and the goal of reduction and harmless treatment of oily sludge could be achieved,which could provide essential conditions for subsequent resource utilization and could be used to guide industrial production.

Application of Screw Press Filter for Oily Sludge Dewatering

In order to find suitable oily sludge treatment equipment for a produced water treatment station of an oilfield in Iraq,the widely used mechanical dewatering equipments overseas including plate and frame filter,belt press filter,centrifugal filter and screw press filter were compared and analyzed,and the application situation of screw press filter was investigated at site. The site survey showed that,screw press filter was an integrated equipment combined with functions of concentrating and dewatering,which was characterized by low water content of filter cake,small occupied area,easy to separate,no blocking and can realize self-cleaning,which is suitable to low concentration sludge. Screw press filter can simplify oily sludge treatment process,and save engineering construction and operation cost,which is a better choice for oily sludge dewatering. The design of screw press filter adopted in the produced water treatment station of an oilfield in Iraq was introduced here.

Pollution characteristics of polycyclic aromatic hydrocarbons (PAHs) in oily sludge from the Zhongyuan Oilfield and its peripheral soils

The purpose of this study is to determine the degree of contamination caused by polycyclic aromatic hydrocarbons (PAHs) in oily sludge and soils around it in the Zhongyuan Oilfield. The contents of polycyclic aro-matic hydrocarbons in oily sludge samples were determined with HPLC. The contents of PAHs of oily sludge from three different oil production plants vary from high to low in the order of the Wenming oily sludge dumping site of No. 3 Oil Production Plant (3W)>the Mazhai oily sludge dumping site of No. 3 Oil Production Plant (3M)>the Wen'er oily sludge dumping site of No. 4 Oil Production Plant (4W). Naphthalene, acenaphthylene, acenaphthene, fluorine and phenanthrene are the major pollutants of PAHs in oily sludge. The contents of PAHs in soil samples around the oily sludge dumping sites vary widely from 434.49 to 2408.8 ng/g. Naphthalene, acenaphthene, fluorine, phenanthrene and pyrene are the characteristic factors of PAHs in soil samples of 3M and 3W, and naphthalene, acenaphthene, fluorine and phenanthrene are the characteristic factors of PAHs in soil samples of 4W. According to these data and the ratios of Fl/Py, PAHs in oily sludge samples come mainly from petrogenic sources, and soil samples are divided into petrogenic soil samples and mixed-source soil samples, and both petrogenic and pyrogenic soil samples in terms of the sources of PAHs. The classification by Nemero index P indicates that soils around the oily sludge dumping sites have been seriously polluted.

Theoretical study on the pressurization characteristics of disc-seal single screw pump used in high viscosity oily sludge conveying field

The disc-seal single screw pump(DSSP)used in the field of high viscosity oily sludge transport has a huge advantage.However,there is no research on the pressurization characteristics of the DSSP at present,which makes its application limited.In view of this,the pressurization process mathematical model of the DSSP was established based on the geometric model of the pump.By using this model,the pressurization characteristics of DSSP and the influence of working parameters on the pressurization process were studied combined with the principle of back-flow pressurization.Analysis results show that the instantaneous pressurization process could be realized mainly depending on the reflux pressurization from the outlet chamber to the pressurization chamber when the screw rotor rotating angle is located at-5°to+5°.The pressure in the pressurization chamber will increase with the increase of working parameters which include inlet pressure,outlet pressure,screw rotation velocity and dynamic viscosity of fluid medium in the area of flow-back pressurization.The screw rotation velocity and the viscosity of the conveying medium have significant effects on the peak pressure in the pressurization chamber,and the peak pressure in the pressurization chamber is proportional to the screw rotation velocity and the dynamic viscosity coefficient of the conveying medium.The proportional coefficient between the peak pressure and the screw rotation velocity is 6.29×10~4.The proportional coefficient between the peak pressure and the dynamic viscosity of the conveying medium is 6.28×10~6.

Oil Phase Molecular Compositions of Oily Sludge Using Mass Spectrometry

Oily sludge was recognized as a kind of hazardous wastes,so recycling its high content of petroleum hydrocarbons can contribute to the clean environment.In this study,oily sludge was subjected to continous ultrasonic extraction with an acetone/carbon disulfide(CS2)mixture solvent.Fourier transform infrared spectroscopy(FTIRS),gas chromatography/mass spectrometry(GC/MS),and Quadrupole exactive Orbitrap mass spectrometry(QPEOTMS)were used to analyze the oil phase compounds from oily sludge.The n-alkanes ranging from C8 to C31 hydrocarbons were detected in oil phase.Compared with the analysis results of GC/MS,more heteroatom-containing compounds(HACOCs)of oil phase such as O3,O4,N2Oo and N3Oo(o=0—3)could be detected by using the QPEOTMS analysis.Overall,these findings will potentially contribute to the clean and efficient utilization of oily sludge.

Uptake, accumulation and translocation of polycyclic aromatic hydrocarbons by winter wheat cultured on oily sludge-amended soil

The purpose of this study is to comparatively investigate the plant uptake, accumulation and translocation behaviors of polycyclic aromatic hydrocarbons (PAHs) as priority pollutants in soil contaminated with oily sludge. The influence of different oily sludge application doses on the uptake of contaminants was studied together with the profile of individual PAH in roots, straws and leaves of winter wheat. Pot experiments were conducted using oily sludge application doses of 0, 5, 10, 15 and 20 percent, respectively. The total PAHs contents of control soil and oily sludge were 16.96 and 3504.66 μg/g, respectively. Analysis for the contents of the 16 PAHs was carried out with a HPLC-UV using plant tissue samples obtained at the 265th day of growth. The total PAHs contents in treated winter wheat were 9.02-334.81 ng/g for roots, 8.45-336.52 ng/g for straws and 10.70-406.32 ng/g for leaves. In addition to 5% of oily sludge dose, the total PAHs content in leaves was always highest under other doses of oily sludge application. With respect to individual PAH, the content did not show a significant plant tissue related trend. However, both the total content and individual content of PAHs in treated winter wheat tissues did increase with increasing oily sludge application dose. Another analysis for the control soil indicates that the degradation rate of PAHs was significantly enhanced by winter wheat after 265 days of growth based on the residual concentrations of PAHs in planted and unplanted soils.

Dissipation of polycyclic aromatic hydrocarbons in crop soils amended with oily sludge

Oil fields present a potential ecological risk to nearby farmland soil. Here we present a new method designed to evaluate the ability of winter wheat(Triticum aestivum) to contribute to the dissipation of polycyclic aromatic hydrocarbons(PAHs), which are priority pollutants in soils contaminated by oily sludge. The influence of different doses of oily sludge on the dissipation of PAHs was studied along with individual PAH profiles in soils after different periods of plant growth. Five soil samples were artificially contaminated with different percentages of oily sludge(0 %, 5 %, 10 %, 15 % and 20 %). Winter wheat grew in the oily sludge–amended soils for 265 days.PAH content in the soils was monitored over the course of the study. The rate of PAH dissipation is related to the properties of different PAHs, period of winter wheat growth, and oily sludge application dose. Analysis for treated soils indicates that the dissipation of PAHs increased significantly over the first 212 days, followed by minimal changes over the final 53 days of treatment. In contrast, PAH dissipation slowed with increasing oily sludge application. For each PAH, the experimental results showed a significant compound-dependent trend. Winter wheat in the present study significantly enhanced the dissipation of PAHs in oily sludge–contaminated soil.

海上油田FPSO污油泥处理工艺设计与实践

在石油开采工程中,受地质因素和开采制度影响,油井不可避免出泥、出砂。泥、砂进入油田终端浮式生产储卸油装置(FPSO)后,流速下降,沉积形成污油泥。针对渤海某油田FPSO污油泥处理现状,分析污油泥来源和成分,立足海上油田特殊环境,提出“电加热换热加温+高频破乳离心精细分离+加药/浮选叠螺水处理浓缩”的处理方向,优化调制离心工艺参数,以期为海上油田含油污泥的处理提供参考。

稠油含油污泥凝固剂研制与性能评价

针对稠油开采过程中产生的含油污泥污染环境的问题,以烧黏土、硬石灰为主要原材料研制了含油污泥凝固剂,并以含油污泥凝固剂和含油污泥为主要成分,配制了可在油层凝结固化的含油污泥调剖堵水剂,以达到含油污泥无害化和资源化利用的目的。采用XRD检测和抗压强度测试等手段,对含油污泥调剖堵水剂封堵性能影响因素进行了分析和优化,并评价了其调剖堵水性能。研究表明:该调剖堵水剂具有较长的凝胶时间、良好的施工安全性、可泵注性和适当的结构强度等优点;当含油污泥凝固剂质量分数在17%以上时,岩心封堵率达到98%以上,突破压力在20 MPa以上,具有较高的封堵强度;同时该调剖堵水剂也是一种固体废弃物资源化利用新技术,符合循环经济、绿色发展要求。含油污泥凝固剂技术有效解决了含油污泥外排造成的环境污染问题,为油田综合治理、降低生产成本提供了一种新手段。

含油污泥调剖剂的制备与性能评价

针对新疆油田含油污泥产出量高,且不具备无害资源化处理条件的情况,以新疆油田采油二厂含油污泥为原料,通过加入悬浮剂、交联剂等制备出悬浮型、凝胶型两种不同强度的含油污泥调剖体系。性能评价结果表明:30%含油污泥+0.1%Z-2+0.1%TX-99的含油污泥悬浮体系,在渗透率为8.3μm^(2)时,含油污泥很容易注入岩心且注入压力上升较慢;30%含油污泥+脲醛的含油污泥凝胶体系成胶时间可控,对渗透率为4.36μm^(2)岩心的封堵率在90%以上,稳定性较好。

微生物强化曝气-抽提处理低含油污泥效能研究

采用微生物固定化辅以AS曝气抽提处理处置含油污泥。以现场油泥为来源,筛选了5株石油降解菌,室内实验结果表明,其中WJ-1菌、WJ-4菌,WJ-5菌降解效率相对WJ-2,WJ-3较好。5种菌株均随着培养基含油率增加,降解效率降低,但高于10%含油率时,5种菌株降解效率均显著降低。利用以石油降解菌为核心的生物技术,采用麦麸为原料,通过包埋固定化的方式制备生物菌剂,并设计曝气-抽提反应堆。在优化曝气参数的条件下,分别投加液体菌剂5 m^(3)和固体菌剂10 m^(3)进行实验,曝气量为15 m^(3)/h,连续处理40 d后,污泥含油量分别为1.76 mg/g和1.82 mg/g,含油率小于0.3%,实现了污泥的无害化处理。

基于知识图谱的国内含油污泥处理研究可视化分析

随着近年来含油污泥绿色环保、高效经济处理技术的研究成果越来越多,对相关文献进行梳理,分析研究热点及未来发展态势,可为今后含油污泥处理技术研究提供科学支撑。文章基于文献计量学方法,运用CiteSpace软件,以中国知网作为目标数据库,通过发文数量、发文机构、发文学者、关键词共现、聚类及时间线图谱分析,梳理了国内含油污泥处理的研究现状及演进趋势。研究结果表明含油污泥处理研究领域的关注热度处于稳定上升期,研究热点分别为资源化、无害化、减量化、热解、焚烧、脱水及调剖,结合聚类分析及时间线图谱分析,含油污泥资源化利用将成为下一步研究的重点,处理后尾渣铺垫井场及路基、制作建材、作为燃料、填埋场封场等利用方式是未来的研究趋势。

含油污泥处理与资源化利用技术研究进展

介绍了含油污泥的来源、特征及其对环境的影响,总结了含油污泥处理技术的最新进展。目前国内外含油污泥处理技术主要包括资源化处理和无害化处理两大类。其中,资源化处理技术涉及溶剂萃取、热解、超声波、热洗涤和调剖处理等方法,无害化处理技术包括焚烧、固化、氧化和生物处理等方法及对含油污泥残渣综合利用。详细论述分析和对比了含油污泥处理技术的优缺点和作用原理,为含油污泥的资源化、无害化高效处理提供理论支持。

产电微生物对SMFC产电及降解性能的影响

目的在以含油污泥为阳极底泥的沉积型微生物燃料电池(SMFC)体系中,通过改变产电微生物种类和分布方式,探究产电微生物对SMFC产电及降解性能的影响。方法通过采集输出电压、功率密度、表观内阻来检测石油去除率,比较了不同单菌-SMFC、不同混合菌-SMFC的产电性能和降解性能,考查了菌种分布对SMFC性能的影响。结果在单菌-SMFC中,弗氏柠檬酸杆菌-SMFC的产电及降解性能均优于其他5种单菌构筑的SMFC;混合菌-SMFC的产电及降解性能较单菌-SMFC有较大提升,且其中蜡样芽孢杆菌+中间苍白杆菌-SMFC的产电及降解性能最优,输出电压可达到515.30 mV;菌种分布在阳极材料中和阳极底泥中都可以降解含油污泥中的有机物,但是菌种分布在阳极材料中更有利于SMFC产电性能及降解性能的发挥。结论混合菌相对于单菌能够显著提升SMFC的产电及降解性能,而且菌种分布在阳极材料中更有益于SMFC产电性能及降解性能的发挥。