Scalable and Heavy Foam Functionalization by Electrode-Inspired Sticky Jammed Fluids for Efficient Indoor Air-Quality Management

Functionalization of polymer foams by surface coating is of great interest for advanced flow-interactive materials working with well-controlled 3D open channels.However,realizing heavy functional coating via a fast and recyclable way remains a big challenge.Here,inspired by the battery electrodes,we propose a scalable mechanic-assisted heavy coating strategy based on the design of sticky jammed fluid(SJF)to conquer the above challenge.Similar to the electrode slurry,the SJF is dominated by a high concentration of active material(≥20 wt%of active carbon,for instance)uniformly dispersed in a protein binder solution.Due to the sticky and solidrich nature of the SJF,one can realize a high coating efficiency of 60 wt%gain per coating.The critical factors controlling the coating processing and quality are further identified and discussed.Furthermore,the functionalized foam is demonstrated as a high-performance shape-customizable toxic gas remover,which can absorb formaldehyde very efficiently at different circumstances,including static adsorption,flow-based filtration,and source interception.Finally,the foam skeleton and the active materials are easily recycled by a facile solvent treatment.This study may inspire new scalable way for fast,heavy,and customizable functionalization of polymeric foams.

Layered Foam/Film Polymer Nanocomposites with Highly Efficient EMI Shielding Properties and Ultralow Reflection

Lightweight,high-efficiency and low reflection electromagnetic interference(EMI)shielding polymer composites are greatly desired for addressing the challenge of ever-increasing electromagnetic pollution.Lightweight layered foam/film PVDF nanocomposites with efficient EMI shielding effectiveness and ultralow reflection power were fabricated by physical foaming.The unique layered foam/film structure was composed of PVDF/SiCnw/MXene(Ti_(3)C_(2)Tx)composite foam as absorption layer and highly conductive PVDF/MWCNT/GnPs composite film as a reflection layer.The foam layer with numerous heterogeneous interfaces developed between the SiC nanowires(SiCnw)and 2D MXene nanosheets imparted superior EM wave attenuation capability.Furthermore,the microcellular structure effectively tuned the impedance matching and prolonged the wave propagating path by internal scattering and multiple reflections.Meanwhile,the highly conductive PVDF/MWCNT/GnPs composite(~220 S m^(−1))exhibited superior reflectivity(R)of 0.95.The tailored structure in the layered foam/film PVDF nanocomposite exhibited an EMI SE of 32.6 dB and a low reflection bandwidth of 4 GHz(R<0.1)over the Kuband(12.4-18.0 GHz)at a thickness of 1.95 mm.A peak SER of 3.1×10^(-4) dB was obtained which corresponds to only 0.0022% reflection efficiency.In consequence,this study introduces a feasible approach to develop lightweight,high-efficiency EMI shielding materials with ultralow reflection for emerging applications.

Manipulation of polymer foam structure based on CO_2-induced changes in polymer fundamental properties

Foaming of polymers with CO2 has attracted increasing attention in polymer processing studies. Some of the fundamental properties of polymer/CO2 systems is discussed in this short review, including solubility and diffusivity of CO2 in the polymer, polymer crystallization, interfacial tension between the polymer and the gas, and rheology of the CO2/polymers melt. These properties understandably affect the foaming process, and the structures of the foam products. Meanwhile, these properties can be changed via manipulation of CO2 in polymer. The proposed idea is to manipulate the foaming process and the foam structure by CO2-induced changes in these properties. Two cases from the authors＇ laboratory are presented for elucidating how to use the changes to manipulate the foaming process.