Preparation of Novel Core-shell Non-sintered Lightweight Aggregate and Its Application in Wallboard for Better Properties

Due to the relatively high density of conventional non-sintered lightweight aggregate(NLA),a low-density core-shell NLA(CNLA) was developed.Moreover,two types of porous lightweight aggregate concrete (PLAC) for wallboard were designed,using both foam and lightweight aggregates.The effects of LA on lightweight concrete workability,compressive strength,dry shrinkage,and thermal conductivity were studied and compared.The bulk density of CNLA can be lowered to 500 kg/m^(3),and its cylinder crushing strength is 1.6 MPa.PLACs also have compressive strengths ranging from 7.8 to 11.8 MPa,as well as thermal conductivity coefficients ranging from 0.193 to 0.219 W/(m·K^(-1)).The CNLA bonds better to the paste matrix at the interface transition zone,and CNLA concrete has a superior pore structure than SLA concrete,resulting in a 20% improvement in fluidity,a 10% increase in strength,a 6% reduction in heat conductivity,and an 11% decrease in drying shrinkage.

Investigation of the Interfacial Transition Zone between Aggregate-Cement Paste by AC Impedance Spectroscopy

Three different types and sizes of coarse aggregate were chosen,and the alternating current（AC） impedance of cement paste samples with and without aggregate was measured at different curing ages.Based on Song’s equivalent circuit model,the electrical properties from the AC impedance results were obtained,and the resistance of connected pores RCCP was used to characterize the microstructure of the interfacial transition zone（ITZ）.The results show that the RCCP of concrete sample with aggregate is lower than that of cement paste sample,which indicates that the introduction of aggregate in cement paste makes the ITZ porous.Furthermore,for the same type of aggregate,an increase in particle size leads to a more porous ITZ,which accounts for the “water effect” and a larger aggregate would accumulate a thicker water film around it.In addition,for the same size of aggregate,the physical interaction between aggregate and cement paste is dominant in early age,and the microstructure of the ITZ around limestone aggregate is denser,which mainly depends on its rough surface and high water absorption.However,the microstructures of the ITZ around granite and basalt aggregates are denser in later age,which may be due to their higher chemical activity,and the chemical interaction between them and cement paste resulting in the generation of more hydrates.AC impedance spectroscopy thus proves to be powerful for evaluation of the microstructure of the ITZ.

Preparation of Magnesia Insulation Materials by Walnut Shell Powder Impregnated with Silica Sol

In order to reduce the thermal energy loss of high temperature kilns and furnaces and lower the surface temperature of the kiln body,magnesia insulation materials were prepared using self-made magnesia porous aggregates(using high purity magnesia powder as starting material and potassium oleate as the foaming agent),middle grade magnesia powder,calcium aluminate cement,and SiO_(2) micropowder as starting materials,introducing walnut shell powder impregnated with silica sol(short for Sws)as a pore-forming agent.The effects of the Sws addition(0,10%,15%,and 20%,by mass)and the sintering temperature(1300,1350,1400,and 1480℃)on the properties of magnesia insulation materials were studied.The results show that(1)for the specimens fired at 1480℃,when the Sws addition is 10%,the cold compressive strength is 22 MPa;when the Sws addition is 20%,the thermal conductivity is 0.368 W·m^(-1)·K^(-1)(350℃);(2)nano-silica in the silica sol reacts with MgO in the matrix to form forsterite,which encapsulates the pores volatilized from the walnut shell powder and forms closed pores.

Effect of TiO2 Addition on Slag Resistance of Lightweight Corundum-spinel Castables

Five lightweight castables containing different TiO2 additions were prepared by using porous corundum - spinel （ MgAl2O4 ） ceramics as aggregate. Corrosion of the lightweight cstables by ladle slag was conducted using a static crucible test. The effect of the TiO2 addition on the slag resistances of the lightweight corundum -spinel castables was investigated through SEM, EDS and Fact- Sage@ software, etc. h was found that TiO2 additi,ve t,vmoted the sintering degree of the castables, deereased the average pore .size, the apparent porosity, and the contact area between the casmbles and slag, and then en- hanced the corrosion resistance. However, TiO2 additive decreased the viscosity of the penetrated .slag simultane- ously, and then deteriorated the penetration resistance.