According to the Lagrange discrete phase model of multiphase flow, mathematical model of the abrasive water-jet （AWJ） nozzle based on the multi-phase movement was introduced, then the boundary conditions was determi...According to the Lagrange discrete phase model of multiphase flow, mathematical model of the abrasive water-jet （AWJ） nozzle based on the multi-phase movement was introduced, then the boundary conditions was determined and the liquid-solid turbulence which is isothermal, can not be compressed and steadystate in the cone-cylinder nozzles of the export of the pre-mixed AWJ was simulated applying the software FLUENT. The results showed that： the axial velocity and dynamic pressure of the continuous phase in the nozzle were axial symmetry notable, and at the axis had a extreme point; abrasive accelerated at two points, in front contractive segment, the rate increased rapidly, and in the back straight one, the speed accelerated slowly. The length of the cylinder is 100 mm, the diameter of the nozzle is 8 mm, and the angle of the cone is 15°. There is a extreme point of the rate at the point 10 mm in the established model. The results of simulation laid the foundation for optimizing the nozzle structure, improving efficiency and developing the nozzle.展开更多
The objective of this work is to optimize input parameters of AWJM (Abrasive Water Jet Machining) such as Nozzle Transverse Speed (NTS), Abrasive Flow Rate (AFR) and Stand-off Distance (SOD) using three different abra...The objective of this work is to optimize input parameters of AWJM (Abrasive Water Jet Machining) such as Nozzle Transverse Speed (NTS), Abrasive Flow Rate (AFR) and Stand-off Distance (SOD) using three different abrasives Garnet, Brown Fused Alumina and White Aluminum Oxide on MS2062 and to compare their performance with surface finish, MRR and kerf angle. Experiments were conducted according to Taguchi’s design of experiments. Analysis of variance is conducted to investigate the influence of each parameter on responses Three controllable parameters of three levels are applied for determining the optimal responses The results revealed that NTS is a most significant factor for MRR among three abrasives followed by AFR and SOD, with regards to surface finish and MRR White Aluminum Oxide has emerged as a most strong abrasive followed by Brown Fused Alumina and Garnet. It is recommended, to achieve the better surface finish, less kerf angle and good MRR White Aluminum Oxide be used in place of Garnet which is mostly used by the industry today.展开更多
基金Sponsored by the Key Project of Chinese Ministry of Education(108135)Program for New Century Excellent Talentsin University(NCET-07-0799)+2 种基金National Eleventh Five-Year Key Science & Technology Project(2006BAK03B0303)the Fok Ying-Tong Education Foundation for Young Teachers in the Higher Education Institutions of China(111053)Beijing Science & Technology New StarPlan(2006A81)
文摘According to the Lagrange discrete phase model of multiphase flow, mathematical model of the abrasive water-jet （AWJ） nozzle based on the multi-phase movement was introduced, then the boundary conditions was determined and the liquid-solid turbulence which is isothermal, can not be compressed and steadystate in the cone-cylinder nozzles of the export of the pre-mixed AWJ was simulated applying the software FLUENT. The results showed that： the axial velocity and dynamic pressure of the continuous phase in the nozzle were axial symmetry notable, and at the axis had a extreme point; abrasive accelerated at two points, in front contractive segment, the rate increased rapidly, and in the back straight one, the speed accelerated slowly. The length of the cylinder is 100 mm, the diameter of the nozzle is 8 mm, and the angle of the cone is 15°. There is a extreme point of the rate at the point 10 mm in the established model. The results of simulation laid the foundation for optimizing the nozzle structure, improving efficiency and developing the nozzle.
文摘The objective of this work is to optimize input parameters of AWJM (Abrasive Water Jet Machining) such as Nozzle Transverse Speed (NTS), Abrasive Flow Rate (AFR) and Stand-off Distance (SOD) using three different abrasives Garnet, Brown Fused Alumina and White Aluminum Oxide on MS2062 and to compare their performance with surface finish, MRR and kerf angle. Experiments were conducted according to Taguchi’s design of experiments. Analysis of variance is conducted to investigate the influence of each parameter on responses Three controllable parameters of three levels are applied for determining the optimal responses The results revealed that NTS is a most significant factor for MRR among three abrasives followed by AFR and SOD, with regards to surface finish and MRR White Aluminum Oxide has emerged as a most strong abrasive followed by Brown Fused Alumina and Garnet. It is recommended, to achieve the better surface finish, less kerf angle and good MRR White Aluminum Oxide be used in place of Garnet which is mostly used by the industry today.
