The spout-fluidizing characteristics of high-carbon ferromanganese powders with different sizes and masses were studied via a plexiglass spout-fluidized bed with an inner diameter of 30 mm and a height of 1000 mm.The ...The spout-fluidizing characteristics of high-carbon ferromanganese powders with different sizes and masses were studied via a plexiglass spout-fluidized bed with an inner diameter of 30 mm and a height of 1000 mm.The relationships between bed voidage and such parameters as bed height,particle size,fluidizing air velocity,and air flow were obtained.Experimental results show that the powder material with high density can be fluidized in the spout-fluidized bed where the particle size is a key factor influencing the quality of fluidization.展开更多
The influences of cupric ion concentration (5-35 g/L),current density (500-2000 A/m2),circulation rate of the electrolyte solution (15-120 mL/min),and temperature (25-60℃) on the physical and chemical propert...The influences of cupric ion concentration (5-35 g/L),current density (500-2000 A/m2),circulation rate of the electrolyte solution (15-120 mL/min),and temperature (25-60℃) on the physical and chemical properties of copper powders obtained in electrolysis cells were investigated.Two industrial processes,electrorefining (ER) cells with a synthetic electrolyte and electrowinning (EW) cells with an original solution of coppermineral leaching,were utilized to produce copper powders.Finally,the statistical full factorial method of design of experiments (DOE) was employed to investigate the interaction or the main effects of processes.The results show that increasing the copper concentration and temperature can increase the grain size,apparent density,and electrical energy consumption.On the other hand,increasing the current density and circulation rate of the electrolyte can decrease them.This production process is optimized via DOE to control the interactive and main effects to produce copper powders with favorable properties.展开更多
This work studied the preparation of starting powder mixture influenced by milling time and its effect on the particle morphology (especially the shape) and, consequently, density and compression properties of in si...This work studied the preparation of starting powder mixture influenced by milling time and its effect on the particle morphology (especially the shape) and, consequently, density and compression properties of in situ Ti-TiB composite materials produced by selective laser melting (SLM) technology. Starting powder composite system was prepared by mixing 95 wt% commercially pure titanium (CP-Ti) and 5 wt% titanium diboride (TiB2) powders and subsequently milled for two different times (i.e. 2 h and 4 h). The milled powder mixtures after 2 h and 4 h show nearly spherical and irregular shape, respectively. Subsequently, the resultant Ti-5 wt% TiB2 powder mixtures were used for SLM processing. Scanning electron microscopy image of the SLM-processed Ti-TiB composite samples show needle-shape TiB phase distributed across the Ti matrix, which is the product of an in-situ chemical reaction between Ti and TiB2 during SLM. The Ti-TiB composite samples prepared from 2 h and 4 h milled Ti-TiB2 powders show different relative densities of 99.5% and 95.1%, respectively. Also, the compression properties such as ultimate strength and compression strain for the 99.5% dense composite samples is 1421 MPa and 17.8%, respectively, which are superior to those (883 MPa and 5.5%, respectively) for the 95.1% dense sample. The results indicate that once Ti and TiB2 powders are connected firmly to each other and powder mixture of nearly spherical shape is obtained, there is no additional benefit in increasing the milling time and, instead, it has a negative effect on the density (i.e. increasing porosity level) of the Ti-TiB composite materials and their mechanical properties.展开更多
Potassium-selenium(K-Se) batteries are a promising electrical energy storage candidate because of the cost-effectiveness and material sustainability, yet they suffer from shuttle effect, volume expansion and low powde...Potassium-selenium(K-Se) batteries are a promising electrical energy storage candidate because of the cost-effectiveness and material sustainability, yet they suffer from shuttle effect, volume expansion and low powder density. The development of Se-based cathode is an effective way to overcome the above issues. Here we designed a hollow nano-spherical Co-Fe bi-metallic selenide coated with N-doped carbon(denoted as CFS@N-C)as cathode for K-Se batteries. Bimetallic selenide is benefit to improve the conductivity of composite materials;N-doped carbon layer encapsulation effectively inhibits the dissolution of poly-selenides and relieves the volume expansion. The as-prepared K-Se battery exhibits excellent rate performance(300 mAh·g^(-1) at 1000 mA·g^(-1)) and slowcharge/ultrafast-dischargecapability(dischargeat5000 mA·g^(-1) and charge at 100 mA·g^(-1) with ultrahigh capacity of 227 mAh·g^(-1)) with Coulombic efficiency nearly 100%. In addition, the ex-situ high-resolution transmission electron microscopy(HRTEM) images reveal that the charge–discharge mechanism of CFS@N-C is K^(+) replaces the bimetal and forms K_(2)Se. The unique design in this work may provide certain directions on researching for high power density K-storage materials.展开更多
基金sponsored by National Natural Science Foundation of China and Baosteel Group Corporation (No.50974149)
文摘The spout-fluidizing characteristics of high-carbon ferromanganese powders with different sizes and masses were studied via a plexiglass spout-fluidized bed with an inner diameter of 30 mm and a height of 1000 mm.The relationships between bed voidage and such parameters as bed height,particle size,fluidizing air velocity,and air flow were obtained.Experimental results show that the powder material with high density can be fluidized in the spout-fluidized bed where the particle size is a key factor influencing the quality of fluidization.
文摘The influences of cupric ion concentration (5-35 g/L),current density (500-2000 A/m2),circulation rate of the electrolyte solution (15-120 mL/min),and temperature (25-60℃) on the physical and chemical properties of copper powders obtained in electrolysis cells were investigated.Two industrial processes,electrorefining (ER) cells with a synthetic electrolyte and electrowinning (EW) cells with an original solution of coppermineral leaching,were utilized to produce copper powders.Finally,the statistical full factorial method of design of experiments (DOE) was employed to investigate the interaction or the main effects of processes.The results show that increasing the copper concentration and temperature can increase the grain size,apparent density,and electrical energy consumption.On the other hand,increasing the current density and circulation rate of the electrolyte can decrease them.This production process is optimized via DOE to control the interactive and main effects to produce copper powders with favorable properties.
基金supported by the Australian Research Council’s Projects Funding Scheme (No. DP110101653)the European Commission (BioTiNet-ITN G.A. No.264635)the Deutsche Forschungsgemeinschaft (SFB/Transregio 79, Project M1)
文摘This work studied the preparation of starting powder mixture influenced by milling time and its effect on the particle morphology (especially the shape) and, consequently, density and compression properties of in situ Ti-TiB composite materials produced by selective laser melting (SLM) technology. Starting powder composite system was prepared by mixing 95 wt% commercially pure titanium (CP-Ti) and 5 wt% titanium diboride (TiB2) powders and subsequently milled for two different times (i.e. 2 h and 4 h). The milled powder mixtures after 2 h and 4 h show nearly spherical and irregular shape, respectively. Subsequently, the resultant Ti-5 wt% TiB2 powder mixtures were used for SLM processing. Scanning electron microscopy image of the SLM-processed Ti-TiB composite samples show needle-shape TiB phase distributed across the Ti matrix, which is the product of an in-situ chemical reaction between Ti and TiB2 during SLM. The Ti-TiB composite samples prepared from 2 h and 4 h milled Ti-TiB2 powders show different relative densities of 99.5% and 95.1%, respectively. Also, the compression properties such as ultimate strength and compression strain for the 99.5% dense composite samples is 1421 MPa and 17.8%, respectively, which are superior to those (883 MPa and 5.5%, respectively) for the 95.1% dense sample. The results indicate that once Ti and TiB2 powders are connected firmly to each other and powder mixture of nearly spherical shape is obtained, there is no additional benefit in increasing the milling time and, instead, it has a negative effect on the density (i.e. increasing porosity level) of the Ti-TiB composite materials and their mechanical properties.
基金financially supported by Hunan Provincial Natural Science Foundation of China(No.2019JJ40031)the National Natural Science Foundation of China(Nos.51922038 and 51672078)Hunan Outstanding Youth Talents(No.2019JJ20005)。
文摘Potassium-selenium(K-Se) batteries are a promising electrical energy storage candidate because of the cost-effectiveness and material sustainability, yet they suffer from shuttle effect, volume expansion and low powder density. The development of Se-based cathode is an effective way to overcome the above issues. Here we designed a hollow nano-spherical Co-Fe bi-metallic selenide coated with N-doped carbon(denoted as CFS@N-C)as cathode for K-Se batteries. Bimetallic selenide is benefit to improve the conductivity of composite materials;N-doped carbon layer encapsulation effectively inhibits the dissolution of poly-selenides and relieves the volume expansion. The as-prepared K-Se battery exhibits excellent rate performance(300 mAh·g^(-1) at 1000 mA·g^(-1)) and slowcharge/ultrafast-dischargecapability(dischargeat5000 mA·g^(-1) and charge at 100 mA·g^(-1) with ultrahigh capacity of 227 mAh·g^(-1)) with Coulombic efficiency nearly 100%. In addition, the ex-situ high-resolution transmission electron microscopy(HRTEM) images reveal that the charge–discharge mechanism of CFS@N-C is K^(+) replaces the bimetal and forms K_(2)Se. The unique design in this work may provide certain directions on researching for high power density K-storage materials.