The Nd2Fe14B grain growth behavior in sintered Nd-Fe-B magnets was quantitatively described.The effects of sintering temperature and time,and alloy powder size and its distribution on grain growth process were analyze...The Nd2Fe14B grain growth behavior in sintered Nd-Fe-B magnets was quantitatively described.The effects of sintering temperature and time,and alloy powder size and its distribution on grain growth process were analyzed.Hence,possible grain growth mechanisms in these magnets were qualitatively discussed.The Nd2Fe14B grain growth proceeded at quite a high rate in the initial 0~1 h of sintering and from then onwards the grain growth rate decreased.A large average particle size or a wide particle size distribution of initial alloy powders was found to remarkably accelerate the grain growth process and even result in the occurrence of abnormal grain growth.On the basis of experimental results,two grain growth mechanisms were considered to operate during sintering of Nd-Fe-B magnets,that is,dissolution and re-precipitation of Nd2Fe14B particles,and Nd2Fe14B particle growth by coalescence.It was believed that Nd2Fe14B particle growth by coalescence not only produced a large average grain size and a wide grain size distribution,but also was the fundamental reason for the formation of abnormally large grains in the microstructure of sintered Nd-Fe-B magnets.展开更多
The influences of cupric ion concentration （5-35 g/L）,current density （500-2000 A/m2）,circulation rate of the electrolyte solution （15-120 mL/min）,and temperature （25-60℃） on the physical and chemical propert...The influences of cupric ion concentration （5-35 g/L）,current density （500-2000 A/m2）,circulation rate of the electrolyte solution （15-120 mL/min）,and temperature （25-60℃） on the physical and chemical properties of copper powders obtained in electrolysis cells were investigated.Two industrial processes,electrorefining （ER） cells with a synthetic electrolyte and electrowinning （EW） cells with an original solution of coppermineral leaching,were utilized to produce copper powders.Finally,the statistical full factorial method of design of experiments （DOE） was employed to investigate the interaction or the main effects of processes.The results show that increasing the copper concentration and temperature can increase the grain size,apparent density,and electrical energy consumption.On the other hand,increasing the current density and circulation rate of the electrolyte can decrease them.This production process is optimized via DOE to control the interactive and main effects to produce copper powders with favorable properties.展开更多
Grain refining process plays a significant role in preventing columnar and coarse grains and it encourages fine grain formation. Although Al-Ti-B master alloys use widely as aluminium grain refiners, there are several...Grain refining process plays a significant role in preventing columnar and coarse grains and it encourages fine grain formation. Although Al-Ti-B master alloys use widely as aluminium grain refiners, there are several problems in their applications. So, this kind of master alloys use less than last. Because of great properties of Al-Ti-C refiners, they can be considered as suitable candidates for use instead of Al-Ti-B master alloys. In recent years, Al-Ti-C refiners have attracted huge attention among researchers. In this paper, Al-3Ti-1C master alloy is prepared with a melting reaction method. This method involves adding graphite powder and fine titanium particles into superheated pure aluminium. Then microstructure of this master alloy is studied by scanning electron microscope (SEM) and its phases are distinguished by energy dispersive spectroscopy (EDS). In the next part, 200 ppm of Al-3Ti-1C master alloy is added to pure aluminium and its refining efficiency is compared with the condition in which TiC powders are added to aluminium melt directly. It is found that the fading time for both Al-3Ti-1C and TiC powder is about 15 minutes and in overall, grain refining efficiency of Al-3Ti-1C is more than TiC powders in 60 minutes.展开更多
基金Project supported by China National Development Plan for Key Fundamental Research(973)(G2000-67201-3)
文摘The Nd2Fe14B grain growth behavior in sintered Nd-Fe-B magnets was quantitatively described.The effects of sintering temperature and time,and alloy powder size and its distribution on grain growth process were analyzed.Hence,possible grain growth mechanisms in these magnets were qualitatively discussed.The Nd2Fe14B grain growth proceeded at quite a high rate in the initial 0~1 h of sintering and from then onwards the grain growth rate decreased.A large average particle size or a wide particle size distribution of initial alloy powders was found to remarkably accelerate the grain growth process and even result in the occurrence of abnormal grain growth.On the basis of experimental results,two grain growth mechanisms were considered to operate during sintering of Nd-Fe-B magnets,that is,dissolution and re-precipitation of Nd2Fe14B particles,and Nd2Fe14B particle growth by coalescence.It was believed that Nd2Fe14B particle growth by coalescence not only produced a large average grain size and a wide grain size distribution,but also was the fundamental reason for the formation of abnormally large grains in the microstructure of sintered Nd-Fe-B magnets.
文摘The influences of cupric ion concentration （5-35 g/L）,current density （500-2000 A/m2）,circulation rate of the electrolyte solution （15-120 mL/min）,and temperature （25-60℃） on the physical and chemical properties of copper powders obtained in electrolysis cells were investigated.Two industrial processes,electrorefining （ER） cells with a synthetic electrolyte and electrowinning （EW） cells with an original solution of coppermineral leaching,were utilized to produce copper powders.Finally,the statistical full factorial method of design of experiments （DOE） was employed to investigate the interaction or the main effects of processes.The results show that increasing the copper concentration and temperature can increase the grain size,apparent density,and electrical energy consumption.On the other hand,increasing the current density and circulation rate of the electrolyte can decrease them.This production process is optimized via DOE to control the interactive and main effects to produce copper powders with favorable properties.
文摘Grain refining process plays a significant role in preventing columnar and coarse grains and it encourages fine grain formation. Although Al-Ti-B master alloys use widely as aluminium grain refiners, there are several problems in their applications. So, this kind of master alloys use less than last. Because of great properties of Al-Ti-C refiners, they can be considered as suitable candidates for use instead of Al-Ti-B master alloys. In recent years, Al-Ti-C refiners have attracted huge attention among researchers. In this paper, Al-3Ti-1C master alloy is prepared with a melting reaction method. This method involves adding graphite powder and fine titanium particles into superheated pure aluminium. Then microstructure of this master alloy is studied by scanning electron microscope (SEM) and its phases are distinguished by energy dispersive spectroscopy (EDS). In the next part, 200 ppm of Al-3Ti-1C master alloy is added to pure aluminium and its refining efficiency is compared with the condition in which TiC powders are added to aluminium melt directly. It is found that the fading time for both Al-3Ti-1C and TiC powder is about 15 minutes and in overall, grain refining efficiency of Al-3Ti-1C is more than TiC powders in 60 minutes.
