Synthesis methods and powder quality of titanium monocarbide

Titanium monocarbide(TiC),which is the most stable titanium-based carbide,has attracted considerable interest in the fields of energy,catalysis,and structural materials due to its excellent properties.Synthesis of high-quality TiC powders with low cost and high efficiency is crucial for industrial applications;however major challenges face its realization.Herein,the methods for synthesizing TiC powders based on a reaction system are reviewed.This analysis is focused on the underlying mechanisms by which synthesis methods affect the quality of powders.Notably,strategies for improving the synthesis of highquality powders are analyzed from the perspective of enhancing heat and mass transfer processes.Furthermore,the critical issues,challenges,and development trends of the synthesis technology and application of high-quality TiC powder are discussed.

Applicability of Microbial Limit Test Method for Qingyan Zhisou Powder

[Objectives]This study was conducted to establish a microbial limit test method for Qingyan Zhisou Powder.[Methods]Applicability tests were carried out according to Microbial Limit Tests of Non-sterile Products,General Rules 1105-1107 of Part IV of Chinese Pharmacopoeia,2020.[Results]Qingyan Zhisou Powder had a strong bacteriostatic effect on Pseudomonas aeruginosa.After increasing the dilution ratio(1:40),the bacteriostatic effect was obviously eliminated.When the total number of aerobic microbes was determined by the test liquid dilution method(1:40),the recovery values were in the range of 50%-200%;and when using the test liquid(1:10)to determine the total number of mold and yeasts,the recovery ranged from 50%to 200%.Escherichia coli,Salmonella and bile-tolerant Gram-negative bacteria were detected by both the routine method and dilution method in experimental groups.[Conclusions]The microbial limit test of Qingyan Zhisou Powder adopted the test liquid dilution method,and the routine method could be used for the test of Escherichia coli,Salmonella and bile-tolerant Gram-negative bacteria.The applicability test of the method is feasible,with scientific and accurate results,and the method can effectively control the quality of the preparation and is recommended for popularization.

Strontium ferrite powders prepared from oily cold rolling mill sludge by solid-state reaction method

Oily cold rolling mill （CRM） sludge is one of the pollutants emitted by iron and steel plants. Recycling oily CRM sludge can not only reduce pollution but also bring social and environmental benefits. In this study, using oily CRM sludge as sources of iron oxide, the strontium ferrite powders were synthesized in multiple steps including vacuum distillation, magnetic separation, oxidizing roasting, and solidstate reaction. The optimal technological conditions of vacuum distillation and oxidizing roasting were studied carefully. To consider the effects of Fe203/ SrCO3 tool ratio, calcination temperature, milling time and calcination time on magnetic properties of prepared strontium ferrite powders, the orthogonal experimental method was adopted. The maximum saturation magneti- zation （62.6 mA-m2.g-1） of the synthesized strontium ferrite powders was achieved at the Fe203/SrCO3 mol ratio of 6, 5 h milling time, 1250 ~C calcination temperature, and 1 h calcination time. Strontium ferrite powders syn- thesis method not only provides a cheap, high quality raw material for the production of strontium ferrite powders, but also effectively prevents the environmental pollution.

Preparation of micro-sized and uniform spherical Ag powders by novel wet-chemical method

A novel wet-chemical method was presented for the preparation of the micro-sized and uniform spherical Ag powders on a mass-production scale.The well-defined particles were synthesized by mixing the iron(II) sulfate heptahydrate solution with silver nitrate solution directly by high-speed stirring at room temperature.It is found that a large number of micro-sized and uniform spherical particles with rough surfaces are obtained.The mass ratio of iron(II) sulfate heptahydrate to silver nitrate greatly affects the shape of particles,and when it is relatively low,spherical particles cannot be obtained.The reaction temperature has a great impact on the particle size.As the reaction temperature increases from 8 to 15°C,the mean diameter of particles decreases from 3.5 to 1.6 μm.The additive n-methyl-2-pyrrolidone improves the surface smoothness and compactness of the particles while the particle size is kept unchanged.Scanning electron microscopy,X-ray diffractometry and energy dispersive X-ray analysis were used to characterize the particle products.

Nanosized copper powders prepared by gel-casting method and their application in lubricating oil

Nanosized copper powders were prepared by a gel-casting method using copper nitrate, acrylamide（AM） and N, N′-methylenebisacrylamide（MBAM） as the main raw materials. The as-prepared copper powders were characterized by X-ray diffractometry and scanning electron microscopy, and then added into a 48# industrial white oil. Dispersion and wear properties of the compounded lubricating oil were tested. The results show that the copper powders prepared are of high purity, fine dispersibility with mean particle size of about 60 nm and with a narrow particle size distribution. The nanosized copper powders can be well dispersed in the lubricating oil. The addition of the copper powders obviously improves the anti-wear properties of the lubricating oil owing to their good self-repairing performance. Compared with 48# industrial white lubricating oil, the friction coefficient of GCr15 steel with the compounded oil containing 0.6% copper powders reduces by 0.07 and nearly no wear chippings are found in the scratches of the friction counter parts.

CHANGE OF CeVALENCE STATE DURING THE PREPARATION OF CeO_2 ULTRAFINE POWDER BY SOL－GEL METHOD

CeO2 ultrafine powder was prepared by sol-gel method.XRD showed that samples were amorphous when calcination temperature was below 230℃,and single phase CeO2 ultrafine powders could be obtained above 250℃.It was found that Ce(3+) and Ce(4+)coexisted in the dried gel,the content of Ce(3+)lowered gradually and that of Ce(4+)increased in samples when calcining temperature increased.Ce(3+)was converted to Ce(4+)completel at 250℃.

Microstructures and wear resistance of high boron and low carbon ferroalloy using hybrid powder/wire overlaying method

The high boron alloy surfacing layer was easily cracked due to its insufficient toughness by using hybrid powder/ wire overlaying method. In order to explore the cracked mechanism, the microstructures and the wear resistance of the samples with different boron contents were studied. Further, phases analysis, microhardness, macrohardness and wear test were also carried out. The boron content depended microstructures were observed. The precipitation of the Fe2B, Fe3 （ C, B）, Fe23 （C, B）6 were increased with the increase of boron content. It was found that the wear resistance was independent of the macrohardness as the macrohardness increased firstly and then remained steady at -62 HRC. However, the wear resistance was depended on the boron contents, and which increased with the increase of the boron contents. The abrasive loss mechanism changed from plastic deformation removal to fracture removal.

UPPER BOUND METHOD FOR SINTERED POWDER MATERIALS IN PLANE STRAIN

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Ultramicro molybdenum nitride powder prepared using high-energy mechanochemical method

Using the specially designed mechanochemical ball-mill equipment, ultramicro molybdenum nitride powders were prepared from pure molybdenum powders in ammonia atmosphere at room temperature by high-energy ball milling. The structure and the particle size of the powders were investigated by X-ray diffraction （XRD）, scanning electron microscopy （SEM）, and transmission electron microscopy （TEM）. The results show that the mass ratio of grinding media to powder was 8：1, after milling for 30 h the Mo2N of fcc structure was obtained, and the average particle size of the powders was around 100 nm. It is found that the chemisorption of ammonia onto the fresh molybdenum surfaces created by milling was the predominant process during solid-gas reaction, and the energy input due to introduction of highly dense grain boundaries and lattice defects offered the activation energy for the transition from Mo-N chemisorption to molybdenum nitride. In addition, the change of Mo electronic undersaturation induced by the grain refining accelerated the bonding between Mo and N. The mechanism model of whole nitriding reaction was given, During the high-energy ball milling processing, the rotational speed of milling played a critical role in determining the overall reaction speed.

Preparation and Characterization of Y_3Sc_2Ga_3O_(12) Nano-Polycrystalline Powders by Co-Precipitation Method

In order to grow high-quality gallium garnet crystals,polycrystalline materials were used as starting materials.YSGG precursor was synthesized by co-precipitation method using aqueous ammonia as a precipitator,and the precursor was then sintered at different temperatures.The results showed that the feasible pH range was 8.3～9.84 in the process of co-precipitation reaction.The YSGG precursor and the powders sintered at different temperatures were characterized by IR,XRD and TEM methods.It was found that the precursor transformed to pure YSGG polycrystalline phase at 800 ℃.YSGG nano-polycrystalline powders sintered at 800～1000 ℃ were well dispersed and the sizes of the YSGG grains were about 40～100 nm.

Preparation of Ultrafine Tungsten Powder by Sol-Gel Method

Sol-gel method was employed for the preparation of nanoscale tungsten powder. The effects of different preparation conditions on particle size were discussed and the optimum preparation condition was found. The products were characterized by X-ray diffraction, scan electron microscopy and so on. The results show that the intermediate is monoclinic WO3, its particle shape is approximately spherical, and the particle size distribution is narrow. The average particle size is about 60 nm. After deoxidization, WO3 turns into cubic tungsten powder with small particle size （average particle size about 120 nm） and narrow size distribution.

The structural and magnetic properties of barium ferrite powders prepared by the sol-gel method

In this paper, M-type hexagonal barium ferrite powders are synthesized using the sol-gel method. A dried precursor heated in air is analyzed in the temperature range from 50 to 1200 ℃ using thermo-gravimetric analysis and differential scanning calorimetry. The effects of the additives and the cacinating temperature on the magnetic properties are investigated, and the results show that single-phase barium ferrite powders can be formed. After heat-treating at 950 ℃ for 4h with 3 wt% additive, the coercivity and saturation magnetization are found to be 440 Oe and 57.9 emu/g, respectively.

In_2O_3 Ultrafine Powder Synthesis by Sol0Gel Method

The precursor of ultrafine In 2O 3 powder was prepared by the hydrolysis, peptization and gelation of InCl 3·4H 2O used as raw material. After calcination, ultrafine In 2O 3 powder was obtained. The particles were characterized by the methods of thermo gravimetric and differential thermal analysis (TG DTA), X ray diffractometry (XRD) and transmission electron microscopy (TEM), respectively.

SILICON NITRIDE POWDER SYNTHESIZED BY THERMAL PLASMA METHOD

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Preparation of flake AgSnO_2 composite powders by hydrothermal method

Silver-tin oxide composite powders and silver powders were synthesized by hydrothermal method using NH3 to complex Ag+, SO 32?to reduce Ag (NH3)+2 and Na2SnO3 as the source of tin. The powders were characterized by XRD, SEM and EDX. The results show that there are macroscopic and microscopic differences between two kinds of powders. Spherical silver powders are 3 μm in diameter, and silver-tin oxide composite powders are mainly flake of about 0.3 μm in thickness. Silver crystal in silver-tin oxide composite powders is preferentially oriented in the (111) crystallographic direction and its oriented index is 2.581. Crystal lattice parameter of silver crystal of silver tin-oxide composite powders is 0.409 34 nm, larger than 0.408 68 nm of silver powders. The XPS analysis shows that silver in silver-tin oxide composite powders is metallic silver and tin oxide in silver tin-oxide composite powders has the red shift for Sn4+(3d5/2) and O2-(1s).

Effects of Different Drying Methods on the Quality of Micronized Chinese Wolfberry Powder

[Objectives] To study the effects of different drying methods on quality of Chinese wolfberry powder. [Methods] The physical properties and nutritional contents of Chinese wolfberry powder prepared by hot air drying,vacuum freeze drying,microwave vacuum drying,drum drying and spray drying were measured and analyzed to explore the effects of different drying methods on quality characteristics of Chinese wolfberry powder. [Results] The total sugar content and reducing sugar contents of product: vacuum freeze drying > spray drying > microwave vacuum drying > drum drying > hot air drying; carotene and total flavonoid contents: vacuum freeze drying > microwave vacuum drying > spray drying > drum drying > hot air drying; after drying process,the dietary fiber content of product obtained by drum drying and spray drying was relatively higher,while the Vc content of Chinese wolfberry powder prepared by vacuum freeze drying was the highest. a~*value( redness to greenness) of color: vacuum freeze drying > microwave vacuum drying > spray drying > drum drying > hot air drying; the Chinese wolfberry powder prepared by vacuum freeze drying had the best solubility,hygroscopicity and rehydration ratio. [Conclusions] Microwave vacuum drying was the best method to prepare Chinese wolfberry powder,in order to keep its quality and consider the cost of production.

Phase-field simulation of lack-of-fusion defect and grain growth during laser powder bed fusion of Inconel 718

The anisotropy of the structure and properties caused by the strong epitaxial growth of grains during laser powder bed fusion(L-PBF)significantly affects the mechanical performance of Inconel 718 alloy components such as turbine disks.The defects(lack-of-fusion Lo F)in components processed via L-PBF are detrimental to the strength of the alloy.The purpose of this study is to investigate the effect of laser scanning parameters on the epitaxial grain growth and LoF formation in order to obtain the parameter space in which the microstructure is refined and LoF defect is suppressed.The temperature field of the molten pool and the epitaxial grain growth are simulated using a multiscale model combining the finite element method with the phase-field method.The LoF model is proposed to predict the formation of LoF defects resulting from insufficient melting during L-PBF.Defect mitigation and grain-structure control during L-PBF can be realized simultaneously in the model.The simulation shows the input laser energy density for the as-deposited structure with fine grains and without LoF defects varied from 55.0–62.5 J·mm^(-3)when the interlayer rotation angle was 0°–90°.The optimized process parameters(laser power of 280 W,scanning speed of 1160 mm·s^(-1),and rotation angle of 67°)were computationally screened.In these conditions,the average grain size was 7.0μm,and the ultimate tensile strength and yield strength at room temperature were(1111±3)MPa and(820±7)MPa,respectively,which is 8.8%and10.5%higher than those of reported.The results indicating the proposed multiscale computational approach for predicting grain growth and Lo F defects could allow simultaneous grain-structure control and defect mitigation during L-PBF.

Synthesis of piezoelectric nanocrystalline PZT powder by stearic acid gel method

PZT nanocrystalline powder was prepared by a stearic acid gel method. Thecrystallization process from the precursor was monitored by infrared spectroscopy, differentialthermal analysis, and thermogravimetric analysis. The nano-sized PZT powder was characterized byX-ray diffraction and transmission electron microscopy. It shows that pure single-phase PZT powdercould be obtained at 450 deg C for 1 h, and the particle size is about 20 nm. With an increase inthe calcination temperature, the PZT crystallite size increased.

SLIP LINE METHOD FOR SINTERED POWDER MATERIALS UNDER CONDITION OF AXIAL SYMMETRY DEFORMATION

Slip line method for sintered powder materials under condition of axial symmetry is proposed based on the simplified yield condition of sintered powder materials and Haar-von Karman perfect plastic criterion. The equations of slip line and stress along slip line are derived, and numerical solutions are given. Deformation load in closed die upsetting of sintered copper cylinder is calculated by slip line method, and theoretical solutions are compared with experimental results.

Fabrication of W@Cu Composite Powders by Direct Electroless Plating Using a Dripping Method

A direct electroless copper （Cu） coating on tungsten powders method requiring no surface treatment or stabilizing agent and using glyoxylic acid （C2H203） as a reducing agent was reported. The effects of copper sulfate concentration and the pH of the plating solution on the properties of the prepared W@Cu composite powders were assessed. The content of Cu in the composite powders was controlled by adjusting the concentration of copper sulfate in the electroless plating solution. A uniform, dense, and consistent Cu coating was obtained under the established optimum conditions （flow rate of C2H203 = 5.01 mL/min, solution pH = 12.25 and reaction temperature 45.35℃） by using central composite design method. In addition, the crystalline Cu coating was evenly dispersed within the W@Cu composite powders and Cu element in the coating existed as Cu~. The formation mechanism for the W@Cu composite powders by electroless plating in the absence of surface treatment and stabilizing agent was also proposed.