The experiment is conducted on MM-1000 friction test machine, which tests friction wear property of copper-based brake materials by powder metallurgy at different brake speeds. It shows that the coefficient of frictio...The experiment is conducted on MM-1000 friction test machine, which tests friction wear property of copper-based brake materials by powder metallurgy at different brake speeds. It shows that the coefficient of friction and wear volume are greatly influenced by brake speed. When the brake speed is 4000 r/min, which is a bit higher, the material still has a higher coefficient of friction with 0.47. When the brake speed is over 4000r/min, the coefficient of friction decreased rapidly. When the brake speed is 3000r/min, the material’s wear is in its minimum. That is to say no matter how higher or lower the brake speed is the wear volume is bigger relatively. With the brake speed of the lower one it mainly refers to fatigue wear; while of higher one it mainly refers to abradant and oxidation wear.展开更多
Brake friction materials with different zinc powder contents(0,2,4,6,8 wt.%)were fabricated via powder metallurgy method.The results indicate that with the increasing zinc powder content,the density and thermal conduc...Brake friction materials with different zinc powder contents(0,2,4,6,8 wt.%)were fabricated via powder metallurgy method.The results indicate that with the increasing zinc powder content,the density and thermal conductivity of the materials gradually increase,while the hardness decreases monotonously.With increasing zinc powder content,the curve of the nominal friction coefficient shows fluctuating trend but the lowest friction coefficient also shows an increase.However,the wear rate and braking noise of the friction material monotonously decrease with increasing zinc content.This effect may be attributed to the transformation of the tribological mechanism from adhesive wear and abrasive wear to adhesive wear.The brake friction material with 4 wt.%zinc powder exhibits both the best tribological and noise performance.展开更多
Cu-based powder metallurgy brake materials are used for aircraft widely and successfully.The characteristics of worn surface of Cu-based powder metallurgy brake materials for aircraft after working under service condi...Cu-based powder metallurgy brake materials are used for aircraft widely and successfully.The characteristics of worn surface of Cu-based powder metallurgy brake materials for aircraft after working under service condition were studied,and two main wear mechanisms were discussed.The results show that the main components of worn surface are graphite,SiO2,Fe,Cu and oxide of Fe(Fe3O4 and FeO);the worn surface can be divided into three zones:severe wear zone,mild wear zone,and low wear zone; fatigue wear and grain wear are the main wear mechanisms of Cu-based materials.Some debris kept between brake discs reduce the wear rate to a certain extent by taking part in the regeneration of friction film.展开更多
A promising friction material, Iron -based friction material, was prepared by powder metallurgy (PM) processing utilizing hot powder preform forging (near net-shape).The preparation of the product and its characteriza...A promising friction material, Iron -based friction material, was prepared by powder metallurgy (PM) processing utilizing hot powder preform forging (near net-shape).The preparation of the product and its characterization are presented in this paper. These products are useful in heavy duty Military Aircraft applications such as AN-32. In order to eliminate costly environmental control systems to protect products during their high temperature processing (as is conventionally practiced employing hydrogen gas), the present investigation relies on carbon (mixed in the brake pad formulation) as reducing agent and high temperature oxidation resistant glassy coating (separately developed) applied over the product’s surface after cold compacting. After conducting an initial characterization such as hardness, density and Pin-on Disc tests, the samples were tested in sub-scale dynamometer under Rejected Take Off conditions. It was observed that the obtained density in the present investigation is higher than the reported density obtained by sintering route, and wear is on the lower side of the range as per the Aeronautical Standards. Optical metallography was used to investigate the microstructure of friction, interface and backing layer. It was observed that the distribution of ingredients in matrix was homogeneous. The results also indicate that the coefficient of friction is more stable, and wear is lower with respect to temperature rise. .展开更多
Owing to the increasing demand for tribological brakes for space applications, the development of novel materials and advanced technologies is necessary. This paper presents the design, characterization, and realizati...Owing to the increasing demand for tribological brakes for space applications, the development of novel materials and advanced technologies is necessary. This paper presents the design, characterization, and realization of powder metallurgy processed metal-matrix friction materials intended for the above-mentioned tribological brakes. Selecting appropriate ingredients, which provides an effective way to tailor the properties of the friction material, is evolving as a strategy to meet the design requirements. The tribological behaviors of the friction material are experimentally investigated under different conditions, and special attention is focused on the vacuum tribology. Examinations and analyses of the friction surface and subsurface corroborate the wear mechanism. In addition, the erosion resistances of the friction material are evaluated by exposure tests of ultraviolet irradiation and atomic oxygen. Finally, present and potential space applications of the friction material are also introduced based on experimental studies.展开更多
基金supported by fund of China Academy of Engineering Physics(421010201)supported by fund of outstanding youngth of Henan Provincesupported by important research project of Henan Province(03230239000).
文摘The experiment is conducted on MM-1000 friction test machine, which tests friction wear property of copper-based brake materials by powder metallurgy at different brake speeds. It shows that the coefficient of friction and wear volume are greatly influenced by brake speed. When the brake speed is 4000 r/min, which is a bit higher, the material still has a higher coefficient of friction with 0.47. When the brake speed is over 4000r/min, the coefficient of friction decreased rapidly. When the brake speed is 3000r/min, the material’s wear is in its minimum. That is to say no matter how higher or lower the brake speed is the wear volume is bigger relatively. With the brake speed of the lower one it mainly refers to fatigue wear; while of higher one it mainly refers to abradant and oxidation wear.
基金Project(2016YFB1100103)supported by the National Key Research and Development Program of ChinaProject(KC1703004)supported by the Science and Technology Planning Project of Changsha City,ChinaProject(2018ZZTS127)supported by the Fundamental Research Funds for the Central Universities of Central South University,China。
文摘Brake friction materials with different zinc powder contents(0,2,4,6,8 wt.%)were fabricated via powder metallurgy method.The results indicate that with the increasing zinc powder content,the density and thermal conductivity of the materials gradually increase,while the hardness decreases monotonously.With increasing zinc powder content,the curve of the nominal friction coefficient shows fluctuating trend but the lowest friction coefficient also shows an increase.However,the wear rate and braking noise of the friction material monotonously decrease with increasing zinc content.This effect may be attributed to the transformation of the tribological mechanism from adhesive wear and abrasive wear to adhesive wear.The brake friction material with 4 wt.%zinc powder exhibits both the best tribological and noise performance.
基金Project(2003AA305680)supported by the Hi-Tech Research and Development Program of China
文摘Cu-based powder metallurgy brake materials are used for aircraft widely and successfully.The characteristics of worn surface of Cu-based powder metallurgy brake materials for aircraft after working under service condition were studied,and two main wear mechanisms were discussed.The results show that the main components of worn surface are graphite,SiO2,Fe,Cu and oxide of Fe(Fe3O4 and FeO);the worn surface can be divided into three zones:severe wear zone,mild wear zone,and low wear zone; fatigue wear and grain wear are the main wear mechanisms of Cu-based materials.Some debris kept between brake discs reduce the wear rate to a certain extent by taking part in the regeneration of friction film.
文摘A promising friction material, Iron -based friction material, was prepared by powder metallurgy (PM) processing utilizing hot powder preform forging (near net-shape).The preparation of the product and its characterization are presented in this paper. These products are useful in heavy duty Military Aircraft applications such as AN-32. In order to eliminate costly environmental control systems to protect products during their high temperature processing (as is conventionally practiced employing hydrogen gas), the present investigation relies on carbon (mixed in the brake pad formulation) as reducing agent and high temperature oxidation resistant glassy coating (separately developed) applied over the product’s surface after cold compacting. After conducting an initial characterization such as hardness, density and Pin-on Disc tests, the samples were tested in sub-scale dynamometer under Rejected Take Off conditions. It was observed that the obtained density in the present investigation is higher than the reported density obtained by sintering route, and wear is on the lower side of the range as per the Aeronautical Standards. Optical metallography was used to investigate the microstructure of friction, interface and backing layer. It was observed that the distribution of ingredients in matrix was homogeneous. The results also indicate that the coefficient of friction is more stable, and wear is lower with respect to temperature rise. .
基金the National Natural Science Foundation of China(Nos.51175516 and 51475476)the Fundamental Research Funds for the Central Universities of Central South University(No.2014 zzts023)Shanghai Key Laboratory of Spacecraft Mechanism(No.QT2010-081)of China for their financial supports
文摘Owing to the increasing demand for tribological brakes for space applications, the development of novel materials and advanced technologies is necessary. This paper presents the design, characterization, and realization of powder metallurgy processed metal-matrix friction materials intended for the above-mentioned tribological brakes. Selecting appropriate ingredients, which provides an effective way to tailor the properties of the friction material, is evolving as a strategy to meet the design requirements. The tribological behaviors of the friction material are experimentally investigated under different conditions, and special attention is focused on the vacuum tribology. Examinations and analyses of the friction surface and subsurface corroborate the wear mechanism. In addition, the erosion resistances of the friction material are evaluated by exposure tests of ultraviolet irradiation and atomic oxygen. Finally, present and potential space applications of the friction material are also introduced based on experimental studies.
