The study investigates the effects of pre-strain on the bake hardenability and precipitation behavior of Al-Mg-Si automotive body sheets. The scanning electron microscopy, transmission electron microscopy, tensile tes...The study investigates the effects of pre-strain on the bake hardenability and precipitation behavior of Al-Mg-Si automotive body sheets. The scanning electron microscopy, transmission electron microscopy, tensile test, Vickers hardness test, and differential scanning calorimetry were conducted for the purpose. It was found that the pre-strain treatment partially inhibits the natural aging hardening effect but cannot completely eliminate it. The pre-straining significantly enhances the bake hardening effect, with the 5% pre-strain sample showing the highest increase in yield strength and hardness. The formation of fine β" precipitates and dislocation structures contribute to the observed strengthening. Additionally, the study highlights the importance of optimizing pre-strain levels to achieve the best balance between strength and ductility in bake-hardened aluminum alloys.展开更多
The interfacial debonding between the active layer and the current collector has been recognized as a critical mechanism for battery fading,and thus has attracted great efforts focused on the related analyses.However,...The interfacial debonding between the active layer and the current collector has been recognized as a critical mechanism for battery fading,and thus has attracted great efforts focused on the related analyses.However,much still remains to be studied regarding practical methods for suppressing electrode debonding,especially from the perspective of mechanics.In this paper,a pre-strain strategy of current collectors to alleviate electrode debonding is proposed.An analytical model for a symmetric electrode with a deformable and limited-thickness current collector is developed to analyze the debonding behavior involving both a pre-strain of the current collector and an eigen-strain of the active layers.The results reveal that the well-designed pre-strain can significantly delay the debonding onset(by up to 100%)and considerably reduce the debonding size.The critical values of the pre-strain are identified,and the pre-strain design principles are also provided.Based on these findings,this work sheds light on the mechanical design to suppress electrode degradation.展开更多
In a typical process, C-Mn steel was annealed at 800℃ for 180 s, and then cooled rapidly to obtain the ferrite-martensite microstructure. After pre-straining, the specimens were baked and the corresponding bake-harde...In a typical process, C-Mn steel was annealed at 800℃ for 180 s, and then cooled rapidly to obtain the ferrite-martensite microstructure. After pre-straining, the specimens were baked and the corresponding bake-hardening (BH) values were determined as a function of pre-strain, baking temperature, and baking time. The influences ofpre-strain, baking temperature and baking time on the microstructure evolution and bake-hardening behavior of the dual-phase steel were investigated systematically. It was found that the BH value apparently increased with an increase in pre-strain in the range from 0 to 1%; however, increasing pre-strain from 1% to 8% led to a decrease in the BH value. Furthermore, an increase in baking temperature favored a gradual improvement in the BH value because of the formation of Cottrell atmosphere and the precipitation of carbides in both the ferrite and martensite phases. The BH value reached a maximum of 110 MPa at a baking temperature of 300℃. Moreover, the BH value enhanced significantly with increasing baking time from 10 to 100 min.展开更多
In order to accurately describe the transverse relaxation characteristic and stress relaxation modulus of HTPB coating during pre-strain thermal aging process,a one month thermal aging test was carried out at70C with ...In order to accurately describe the transverse relaxation characteristic and stress relaxation modulus of HTPB coating during pre-strain thermal aging process,a one month thermal aging test was carried out at70C with pre-strain of 0%,3%,6%and 9%,respectively.The low-field1 H NMR and stress relaxation modulus tests were carried out for HTPB coating at different aging stages.The stress relaxation model considering the molecular chains was proposed according to the changes of crosslinking chain and dangling chain of HTPB coating during pre-strain aging.The results showed that with the increase of aging time,the decay rate of transverse relaxation curve became faster,the transverse relaxation time decreased,the value of combined parameter q Mrl increased,the proportion of crosslinking chain decreased,while the proportion of dangling chain increased.Moreover,the stress relaxation modulus increased,the crosslinking network structure of HTPB coating became denser and the degree of crosslinking increased.At the initial aging stage,the pre-strain will destroy the crosslinking network structure of HTPB coating to a certain extent.With the increase of aging time,the effect of pre-strain will gradually weaken and the influence of aging on materials will gradually increase.The correlations between the stress relaxation model considering the molecular chains and the test results were more than 0.9950,which can accurately describe the stress relaxation modulus of HTPB coating during the pre-strain thermal aging process.展开更多
The recovery strain, stress and transformation temperature of different pre-strained specimens of Ti44Ni47Nb9 were investigated by tensile test and electrical resistance measurement. The results indicated that pre-str...The recovery strain, stress and transformation temperature of different pre-strained specimens of Ti44Ni47Nb9 were investigated by tensile test and electrical resistance measurement. The results indicated that pre-strain increases the reverse martensitic transformation temperature (A ' (s)) and hysteresis (A(s) - M-s). The recovery strain and stress are higher if the specimens are pre-strained between M-s and A(s) temperature than outside this temperature range. There exists an optimal pre-strain value, about 10%, at which the specimen exhibits maximum recovery strain and stress.展开更多
The effect of pre-strain on phase transformation of TiNi shape memory alloy film was studied by differential scanning calorimeter measurement (DSC). Compared with un-defarmed TiNi film, the reverse transformation of p...The effect of pre-strain on phase transformation of TiNi shape memory alloy film was studied by differential scanning calorimeter measurement (DSC). Compared with un-defarmed TiNi film, the reverse transformation of pre-strained specimens was elevated to a higher temperature on the first heating, but martensite and reverse transformation on subsequent thermal cycles occurred at a lower temperature. The evolution of transformation behavior in pre-strained TiNi film was related to the change of elastic strain energy, irreversible energy and internal stress field.展开更多
The influences of pre-strain on the mechanical property and fatigue crack growth of 2E12 aluminum alloy were evaluated by SEM,TEM,mechanical property and fatigue tests. The axial fatigue tests were conducted under a c...The influences of pre-strain on the mechanical property and fatigue crack growth of 2E12 aluminum alloy were evaluated by SEM,TEM,mechanical property and fatigue tests. The axial fatigue tests were conducted under a constant amplitude sinusoidal wave loading at stress ratio of 0.1 in laboratory air and salt fog at room temperature. The results show that the yield stress of pre strain material is higher than that of the material without undergoing pre-strain,but pre-strain can not make the increase of the growth rate of fatigue crack. Fatigue crack growth rates of the alloy in salt fog are higher than those in air. The increased fatigue crack growth of the alloy in a given environment and more brittle striations can be observed in salt fog.展开更多
The improvement of post-form properties without compromising creep formability has been a critical issue in creep age forming of aluminum alloy component. A pretreatment process incorporating artificial pre-aging at 1...The improvement of post-form properties without compromising creep formability has been a critical issue in creep age forming of aluminum alloy component. A pretreatment process incorporating artificial pre-aging at 165 °C for 6 h/12 h/24 h followed by pre-strain(3%–9%)has been developed. This method not only evidently improves the strength but also accelerates the creep deformation during creep aging of an Al-Cu alloy. A strength increase of 50 MPa with a slight decrease of ductility relative to the 9% pre-strained alloy is acquired in the alloy artificially pre-aged for 24 h regardless of the pre-strain level(3%–9%). Artificial aging for 24 h prior to 3%pre-strain enables an increase of creep strain by 30%. The creep strain in the alloy artificially preaged for 24 h and pre-strained by 6% is comparable to that in the alloy pre-strained by 9%. The strength and ductility in the alloy artificially pre-aged for 6 h/12 h and pre-strained by 3% are even slightly higher than those in the alloy purely pre-strained by 9%. The characterizations by transmission electron microscopy reveal that pre-aging at 165 °C could promote the accumulation of dislocations during pre-straining due to the pinning effect of pre-existing Guinier-Preston zones(GP zones)/θ’’phases and thus expedite the creep deformation in respect to the pure pre-straining treatment. The enhanced precipitation of θ’phases at these pinned dislocations contributes to the improved strength after creep aging. The results demonstrate applying artificial pre-aging before pre-straining is an efficient strategy to elevate the creep aging response in Al alloys.展开更多
This work investigated the effect of pre-strain and microstructures and their interactions on hydrogen trapping behaviors in case of 1-GPa high-strength martensitic steel Fe-0.05C-0.30Si-1.10Mn-3.50Ni-0.53Cr-0.50Mo-0....This work investigated the effect of pre-strain and microstructures and their interactions on hydrogen trapping behaviors in case of 1-GPa high-strength martensitic steel Fe-0.05C-0.30Si-1.10Mn-3.50Ni-0.53Cr-0.50Mo-0.03 V(wt%).We found that the trapped reversible and trapped irreversible hydrogen contents increased significantly after applying a pre-strain of 5%,with an increase in the trapped reversible hydrogen content from 0.6 ppm in the original sample to 2.1 ppm.The hydrogen desorption activation energy also showed a slight increase.The microstructural evolution revealed that the concomitant dislocation cell-twin duplex microstructure with high-density tangled dislocations after pre-strain substantially increased the trapped reversible hydrogen contents.Additionally,the tangled dislocations pinned by the nanoprecipitates acted as deep irreversible hydrogen traps,increasing the trapped hydrogen at high temperatures after applying 5%pre-strain.These findings provide an expanded understanding of the hydrogen trapping behaviors of pre-strained microstructures.展开更多
For a series of Al-0.34/%Mg-1.05/%Si-0.08/%Cu alloys, the effects of pre-treatment on natural aging, bake hardening response and plasticity were investigated using Vickers hardness test and tensile test. Differenti...For a series of Al-0.34/%Mg-1.05/%Si-0.08/%Cu alloys, the effects of pre-treatment on natural aging, bake hardening response and plasticity were investigated using Vickers hardness test and tensile test. Differential scanning calorimetry (DSC) analysis was conducted to reveal corresponding precipitation mechanisms. The results showed that pre-straining and pre-aging alone couldn't completely suppress natural aging and improve bake hardening response simultaneously. The sensitivity of the pre-straining and pre-aging on the mechanical properties was evaluated. It was found that pre-aging was the main factor which greatly improved bake hardening response and pre-treatment had a weak influence on plasticity in pre-treated samples. DSC analysis showed that the dissolution trough of clusters disappeared in pre-treated samples, both β”and β' precipitation peak shifted to lower temperature and were reduced in pre-strained and pre-aged samples. It was concluded that the formation of Mg/Si clusters was replaced by the accelerated precipitation ofβ” andβ' phases, which caused the suppression of natural aging and the improvement of bake hardening response (BHR).展开更多
A6111 is an aluminum alloy, which exhibits good formability and excellent bake hardening property. This study aimed to reveal the influence of strain path, pre-strain orientation (c0 as well as pre-strain level on th...A6111 is an aluminum alloy, which exhibits good formability and excellent bake hardening property. This study aimed to reveal the influence of strain path, pre-strain orientation (c0 as well as pre-strain level on the mechanical properties of A6111-T4P sheet under bake treatment through uniaxial tension test. (0-5)% pre-strain, 150-170 ℃ bake temperature and 20-30 min bake time were considered in the study by referring to the actual production process. The results show that both pre-strain level and strain path play significant roles in improving the material properties. In the condition that tensile orientation (β) parallel with pre-strain orientation (β= a), the yield strength can be remarkably improved, and much higher parameter of n in Hockett-Sherby model can be obtained than those when tensile orientation non-parallel with pre-strain orientation (a≠ β). In addition, when the pre-strain level, paint bake process were settled and β = a, the curves obtained in five tension orientations are similar in the plastic deformation stage.展开更多
A class of dynamic cavitations is examined for an isotropic incompressible hyperelastic circular sheet under a pre-strained state caused by an initially applied finite radial tension.The solutions that describe the ra...A class of dynamic cavitations is examined for an isotropic incompressible hyperelastic circular sheet under a pre-strained state caused by an initially applied finite radial tension.The solutions that describe the radially symmetric motion of the pre-strained sheet are obtained.The conditions of cavitated bifurcation that describe cavity formation and motion with time at the axial line of the pre-strained sheet are proposed,that is to say,a circular cavity will form if the suddenly applied radial tensile load exceeds a certain critical value;dynamically,it is proved that the formed cavity will present a nonlinearly periodic oscillation,which is essentially different from the singular periodic oscillation of the formed cavity in an incompressible hyperelastic solid sphere.Numerical simulations show the effects of prescribed radial tension,material parameter and tensile load on critical ten-sile load describing cavity formation and periodic oscillation of the pre-strained circular sheet.展开更多
文摘The study investigates the effects of pre-strain on the bake hardenability and precipitation behavior of Al-Mg-Si automotive body sheets. The scanning electron microscopy, transmission electron microscopy, tensile test, Vickers hardness test, and differential scanning calorimetry were conducted for the purpose. It was found that the pre-strain treatment partially inhibits the natural aging hardening effect but cannot completely eliminate it. The pre-straining significantly enhances the bake hardening effect, with the 5% pre-strain sample showing the highest increase in yield strength and hardness. The formation of fine β" precipitates and dislocation structures contribute to the observed strengthening. Additionally, the study highlights the importance of optimizing pre-strain levels to achieve the best balance between strength and ductility in bake-hardened aluminum alloys.
基金Project supported by the National Natural Science Foundation of China(Nos.12072183,11872236,12172205)the Key Research Project of Zhejiang Laboratory of China(No.2021PE0AC02)。
文摘The interfacial debonding between the active layer and the current collector has been recognized as a critical mechanism for battery fading,and thus has attracted great efforts focused on the related analyses.However,much still remains to be studied regarding practical methods for suppressing electrode debonding,especially from the perspective of mechanics.In this paper,a pre-strain strategy of current collectors to alleviate electrode debonding is proposed.An analytical model for a symmetric electrode with a deformable and limited-thickness current collector is developed to analyze the debonding behavior involving both a pre-strain of the current collector and an eigen-strain of the active layers.The results reveal that the well-designed pre-strain can significantly delay the debonding onset(by up to 100%)and considerably reduce the debonding size.The critical values of the pre-strain are identified,and the pre-strain design principles are also provided.Based on these findings,this work sheds light on the mechanical design to suppress electrode degradation.
基金financially supported by the National Key Project of Scientific and Technical Supporting Programs of China (No. 2011BAE13B07)
文摘In a typical process, C-Mn steel was annealed at 800℃ for 180 s, and then cooled rapidly to obtain the ferrite-martensite microstructure. After pre-straining, the specimens were baked and the corresponding bake-hardening (BH) values were determined as a function of pre-strain, baking temperature, and baking time. The influences ofpre-strain, baking temperature and baking time on the microstructure evolution and bake-hardening behavior of the dual-phase steel were investigated systematically. It was found that the BH value apparently increased with an increase in pre-strain in the range from 0 to 1%; however, increasing pre-strain from 1% to 8% led to a decrease in the BH value. Furthermore, an increase in baking temperature favored a gradual improvement in the BH value because of the formation of Cottrell atmosphere and the precipitation of carbides in both the ferrite and martensite phases. The BH value reached a maximum of 110 MPa at a baking temperature of 300℃. Moreover, the BH value enhanced significantly with increasing baking time from 10 to 100 min.
基金supported by the National Defense Pre-Research Projects[grant number ZS2015070132A12002]。
文摘In order to accurately describe the transverse relaxation characteristic and stress relaxation modulus of HTPB coating during pre-strain thermal aging process,a one month thermal aging test was carried out at70C with pre-strain of 0%,3%,6%and 9%,respectively.The low-field1 H NMR and stress relaxation modulus tests were carried out for HTPB coating at different aging stages.The stress relaxation model considering the molecular chains was proposed according to the changes of crosslinking chain and dangling chain of HTPB coating during pre-strain aging.The results showed that with the increase of aging time,the decay rate of transverse relaxation curve became faster,the transverse relaxation time decreased,the value of combined parameter q Mrl increased,the proportion of crosslinking chain decreased,while the proportion of dangling chain increased.Moreover,the stress relaxation modulus increased,the crosslinking network structure of HTPB coating became denser and the degree of crosslinking increased.At the initial aging stage,the pre-strain will destroy the crosslinking network structure of HTPB coating to a certain extent.With the increase of aging time,the effect of pre-strain will gradually weaken and the influence of aging on materials will gradually increase.The correlations between the stress relaxation model considering the molecular chains and the test results were more than 0.9950,which can accurately describe the stress relaxation modulus of HTPB coating during the pre-strain thermal aging process.
文摘The recovery strain, stress and transformation temperature of different pre-strained specimens of Ti44Ni47Nb9 were investigated by tensile test and electrical resistance measurement. The results indicated that pre-strain increases the reverse martensitic transformation temperature (A ' (s)) and hysteresis (A(s) - M-s). The recovery strain and stress are higher if the specimens are pre-strained between M-s and A(s) temperature than outside this temperature range. There exists an optimal pre-strain value, about 10%, at which the specimen exhibits maximum recovery strain and stress.
文摘The effect of pre-strain on phase transformation of TiNi shape memory alloy film was studied by differential scanning calorimeter measurement (DSC). Compared with un-defarmed TiNi film, the reverse transformation of pre-strained specimens was elevated to a higher temperature on the first heating, but martensite and reverse transformation on subsequent thermal cycles occurred at a lower temperature. The evolution of transformation behavior in pre-strained TiNi film was related to the change of elastic strain energy, irreversible energy and internal stress field.
基金Projects(2005CB623705) supported by the National Basic Research Foundation of China
文摘The influences of pre-strain on the mechanical property and fatigue crack growth of 2E12 aluminum alloy were evaluated by SEM,TEM,mechanical property and fatigue tests. The axial fatigue tests were conducted under a constant amplitude sinusoidal wave loading at stress ratio of 0.1 in laboratory air and salt fog at room temperature. The results show that the yield stress of pre strain material is higher than that of the material without undergoing pre-strain,but pre-strain can not make the increase of the growth rate of fatigue crack. Fatigue crack growth rates of the alloy in salt fog are higher than those in air. The increased fatigue crack growth of the alloy in a given environment and more brittle striations can be observed in salt fog.
基金support from the National Natural Science Foundation of China(Nos.52274404,U2032117,U22A20190)Natural Science Foundation of Hunan Province,China(No.2022JJ20065)+1 种基金the Science and Technology Innovation Program of Hunan Province,China(No.2022RC1001)the National Key Research and Development Program of China(No.2021YFB3400903).
文摘The improvement of post-form properties without compromising creep formability has been a critical issue in creep age forming of aluminum alloy component. A pretreatment process incorporating artificial pre-aging at 165 °C for 6 h/12 h/24 h followed by pre-strain(3%–9%)has been developed. This method not only evidently improves the strength but also accelerates the creep deformation during creep aging of an Al-Cu alloy. A strength increase of 50 MPa with a slight decrease of ductility relative to the 9% pre-strained alloy is acquired in the alloy artificially pre-aged for 24 h regardless of the pre-strain level(3%–9%). Artificial aging for 24 h prior to 3%pre-strain enables an increase of creep strain by 30%. The creep strain in the alloy artificially preaged for 24 h and pre-strained by 6% is comparable to that in the alloy pre-strained by 9%. The strength and ductility in the alloy artificially pre-aged for 6 h/12 h and pre-strained by 3% are even slightly higher than those in the alloy purely pre-strained by 9%. The characterizations by transmission electron microscopy reveal that pre-aging at 165 °C could promote the accumulation of dislocations during pre-straining due to the pinning effect of pre-existing Guinier-Preston zones(GP zones)/θ’’phases and thus expedite the creep deformation in respect to the pure pre-straining treatment. The enhanced precipitation of θ’phases at these pinned dislocations contributes to the improved strength after creep aging. The results demonstrate applying artificial pre-aging before pre-straining is an efficient strategy to elevate the creep aging response in Al alloys.
基金The authors acknowledge the financial support received from the National Natural Science Foundation of China(Nos.52201060,51922002,and 52001182)the China Postdoctoral Science Foundation(Nos.BX20220035 and 2022M710347)the Science Center for Gas Turbine Project(No.P2022-B-IV-008-001).
文摘This work investigated the effect of pre-strain and microstructures and their interactions on hydrogen trapping behaviors in case of 1-GPa high-strength martensitic steel Fe-0.05C-0.30Si-1.10Mn-3.50Ni-0.53Cr-0.50Mo-0.03 V(wt%).We found that the trapped reversible and trapped irreversible hydrogen contents increased significantly after applying a pre-strain of 5%,with an increase in the trapped reversible hydrogen content from 0.6 ppm in the original sample to 2.1 ppm.The hydrogen desorption activation energy also showed a slight increase.The microstructural evolution revealed that the concomitant dislocation cell-twin duplex microstructure with high-density tangled dislocations after pre-strain substantially increased the trapped reversible hydrogen contents.Additionally,the tangled dislocations pinned by the nanoprecipitates acted as deep irreversible hydrogen traps,increasing the trapped hydrogen at high temperatures after applying 5%pre-strain.These findings provide an expanded understanding of the hydrogen trapping behaviors of pre-strained microstructures.
基金supported by the Fundamental Research Fund for the Central Universities(No.CDJZR10130018)the Chongqing Science and Technology Commission (No.2011GZ0039)
文摘For a series of Al-0.34/%Mg-1.05/%Si-0.08/%Cu alloys, the effects of pre-treatment on natural aging, bake hardening response and plasticity were investigated using Vickers hardness test and tensile test. Differential scanning calorimetry (DSC) analysis was conducted to reveal corresponding precipitation mechanisms. The results showed that pre-straining and pre-aging alone couldn't completely suppress natural aging and improve bake hardening response simultaneously. The sensitivity of the pre-straining and pre-aging on the mechanical properties was evaluated. It was found that pre-aging was the main factor which greatly improved bake hardening response and pre-treatment had a weak influence on plasticity in pre-treated samples. DSC analysis showed that the dissolution trough of clusters disappeared in pre-treated samples, both β”and β' precipitation peak shifted to lower temperature and were reduced in pre-strained and pre-aged samples. It was concluded that the formation of Mg/Si clusters was replaced by the accelerated precipitation ofβ” andβ' phases, which caused the suppression of natural aging and the improvement of bake hardening response (BHR).
基金financially supported by Ford Motor Company through its University Research Program (URP)
文摘A6111 is an aluminum alloy, which exhibits good formability and excellent bake hardening property. This study aimed to reveal the influence of strain path, pre-strain orientation (c0 as well as pre-strain level on the mechanical properties of A6111-T4P sheet under bake treatment through uniaxial tension test. (0-5)% pre-strain, 150-170 ℃ bake temperature and 20-30 min bake time were considered in the study by referring to the actual production process. The results show that both pre-strain level and strain path play significant roles in improving the material properties. In the condition that tensile orientation (β) parallel with pre-strain orientation (β= a), the yield strength can be remarkably improved, and much higher parameter of n in Hockett-Sherby model can be obtained than those when tensile orientation non-parallel with pre-strain orientation (a≠ β). In addition, when the pre-strain level, paint bake process were settled and β = a, the curves obtained in five tension orientations are similar in the plastic deformation stage.
基金supported by the National Natural Science Foundation of China (Grant Nos.10872045, 10721062)the Program for New Century Excellent Talents in University (Grant No.NCET-09-0096)the Fundamental Research Funds for Central Universities (Grant No.DC10030104)
文摘A class of dynamic cavitations is examined for an isotropic incompressible hyperelastic circular sheet under a pre-strained state caused by an initially applied finite radial tension.The solutions that describe the radially symmetric motion of the pre-strained sheet are obtained.The conditions of cavitated bifurcation that describe cavity formation and motion with time at the axial line of the pre-strained sheet are proposed,that is to say,a circular cavity will form if the suddenly applied radial tensile load exceeds a certain critical value;dynamically,it is proved that the formed cavity will present a nonlinearly periodic oscillation,which is essentially different from the singular periodic oscillation of the formed cavity in an incompressible hyperelastic solid sphere.Numerical simulations show the effects of prescribed radial tension,material parameter and tensile load on critical ten-sile load describing cavity formation and periodic oscillation of the pre-strained circular sheet.