Molten transport is an important link in the iron and steel enterprise production,involves many complex factors,artificial management is difficult.Therefore,puts forward a kind of molten iron transport wisdom control ...Molten transport is an important link in the iron and steel enterprise production,involves many complex factors,artificial management is difficult.Therefore,puts forward a kind of molten iron transport wisdom control system based on 5G technology,which mainly contains the intelligent identification tracking system,equipment status collection information acquisition system,locomotive vehicle terminal system,etc.Combined with the analysis of the actual application situation,the system could integrate all the processes and elements of molten iron produc-tion and transportation,realize the integration of operation and management,and also promote the improvement of the turnover efficiency of molten iron tank,reduce the demand for personnel,and reduce the labor cost.展开更多
An FeMo-alloy-doped β-SiA1ON （FeMo/β-SiA1ON） composite was fabricated via a reaction-bonding method using raw materials of Si, Al2O3, A1N, FeMo, and Sm2O3. The effects of FeMo on the microstructure and mechanical ...An FeMo-alloy-doped β-SiA1ON （FeMo/β-SiA1ON） composite was fabricated via a reaction-bonding method using raw materials of Si, Al2O3, A1N, FeMo, and Sm2O3. The effects of FeMo on the microstructure and mechanical properties of the composite were investi- gated. Some properties of the composite, including its bending strength at 700℃ and after oxidization at 700℃ for 24 h in air, thermal shock resistance and corrosion resistance to molten aluminum, were also evaluated. The results show that the density, toughness, bending strength, and thermal shock resistance of the composite are obviously improved with the addition of an FeMo alloy. In addition, other properties of the composite such as its high-temperature strength and oxidized strength are also improved by the addition of FeMo alloy, and its corrosion re- sistance to molten aluminum is maintained. These findings indicate that the developed FeMo/β-SiA1ON composite exhibits strong potential for application to molten aluminum environments.展开更多
The use of iron ores bearing titanium as a raw material is an effective measure to prevent hearth erosion and prolong the life of a blast furnace. In this research, the effect of titanium content on the precipitation ...The use of iron ores bearing titanium as a raw material is an effective measure to prevent hearth erosion and prolong the life of a blast furnace. In this research, the effect of titanium content on the precipitation behaviors of high-melting phases of carbon-saturated molten pig iron were studied by confocal scanning laser microscopy. The results showed that, when the titanium content was less than 0.25 wt%,Fe_3C was precipitated as a single phase from the molten carbon-saturated iron. The growth rate of the precipitated Fe_3C crystals was very high, reaching 7387 μm^2/s. When the titanium content in the molten pig iron was greater than 0.47 wt%, TiC crystals precipitated first. The shape and size of the precipitated TiC crystals did not obviously change. After TiC was precipitated, the fluidity of the molten pig iron worsened. With a decrease in temperature, Fe_3C was also precipitated but the growth rate of Fe_3C was limited by the presence of the first precipitated TiC phase. The crystal size of the precipitated Fe_3C was much smaller than that of pure Fe_3C.展开更多
The molten slag in smelting reduction with iron bath has peculiar behaviour for its high FeO concentration. Slag foaming is effected by the concentration and reduction rate of FeO, basicity of slag and temperature. Ad...The molten slag in smelting reduction with iron bath has peculiar behaviour for its high FeO concentration. Slag foaming is effected by the concentration and reduction rate of FeO, basicity of slag and temperature. Addition of granulated coke can greatly decrease slag foaming extent in the process of smelting reduction with iron bath. The anti-foaming capacity of granulated coke is the best when the ratio of coke used for coke layer to total coke used in smelting reduction is controlled at about 20%.展开更多
From the points of both molten cast iron structure and the appearing ratio of electrons in outer-layer of different atoms, analysis on enhancement mechanism of graphitization ability after processing of the iron by pu...From the points of both molten cast iron structure and the appearing ratio of electrons in outer-layer of different atoms, analysis on enhancement mechanism of graphitization ability after processing of the iron by pulse electric discharge has been made, and the theory has been proofed by corresponding experiments. The results show that when the molten cast iron is being processed by pulse electric discharge, both the size of crystal embryos that composed by Fe and C atoms as well as the number of clusters can be reduced, even be separated by such discharging; consequently results in the segre- gation of C atoms in the molten cast iron near the cathode of discharging. The nucleation of graphite in these areas of the iron has been promoted at the discharging temperature; even though such degree has not been reached, the most favorable nucleation conditions of graphite can be at least created. Under the preconditions of not breaking up the graphite crystal embryos, with proper adjustment of discharging frequency, the stronger of the electric field and the longer of the pulsation treatment time are, the more graphitization ability of the molten cast iron is. The theoretical analysis on the above rules consists well with experimental results.展开更多
The rate of reducing Fet O in CaO-SiO2-Al2O3-Fet O slags with carbon saturated in molten iron has been determined in a graphite crucible in the temperature range of 1673-1773K. The effects of temperature, slag basicit...The rate of reducing Fet O in CaO-SiO2-Al2O3-Fet O slags with carbon saturated in molten iron has been determined in a graphite crucible in the temperature range of 1673-1773K. The effects of temperature, slag basicity and FetO content on the reduction rate have also been discussed. Test results show that the reduction rate increases with increasing temperature or FEtO concentration in slags, and the reduction rate has a parabolic relation with the simple basicity or optical basicity of slag, the maximum reduction rate being observed at around CaO/SiO2=1.5 of molten slags. The reduction reaction order is 1. 73 or 1.80, and the reduction activation energy is 299.9 or 295.9 kJ/mol in regard to Fet O weight content or Fet O activity calculated by using regular solution model, respectively. The reduction rate of CaO-SiO2-Al2 O3-Fet O slags with carbon saturated in molten iron is in the range of 0.32-3.48 mol-O/cm2·s.展开更多
Specimens of magnesium aluminate spinel castable and calcium aluminate cement bonded bauxite based castable were prepared using special bauxite （particle size ≤8 mm ） and sintered magnesia as aggregates, SiO2 micro...Specimens of magnesium aluminate spinel castable and calcium aluminate cement bonded bauxite based castable were prepared using special bauxite （particle size ≤8 mm ） and sintered magnesia as aggregates, SiO2 micropowder, α-alumina micropowder and calcium aluminate cement as binders, drying, firing at 1 350 ℃ and 1 500 ℃ for 3 h, respectively. The bulk density, cold modulus of rupture, cold crushing strength, permanent change in dimensions on heating, thermal shock resistance and slag resistanee were determined. The results show that compared with calcium aluminate cement bonded bauxite based castable, the magnesium aluminate spinel castable has higher cold crushing strength after drying, better slag resistance but worse thermal shock resistance. Magnesium aluminate spinel based roof of EAF with high molten iron charging ratio has a longer service life.展开更多
Based on the existing technology and equipment for stainless steel production, the smelting process of ferritic stainless steel in the argon-oxygen decarburization （AOD） furnace using blast furnace （BF）molten iron...Based on the existing technology and equipment for stainless steel production, the smelting process of ferritic stainless steel in the argon-oxygen decarburization （AOD） furnace using blast furnace （BF）molten iron （after dephosphorization） and ferrochrome alloy is studied and discussed. In the new process,phosphorus and other harmful elements are reduced to a lower level （P≤0. 020% ） when smelting ferritic stainless steel. With this process,both production flexibility and efficiency are enhanced. As no electric furnace is used in the smelting, the production cost is lowered with a great deal of electric power saved, while the total yield of chromium is increased.展开更多
An interfacial study between molten iron and the prereduced ilmenite with carbon was conducted at different melting temperatures by the sessile droplet method.The wetting characteristics between molten iron and the pr...An interfacial study between molten iron and the prereduced ilmenite with carbon was conducted at different melting temperatures by the sessile droplet method.The wetting characteristics between molten iron and the prereduced ilmenites with carbon were investigated by measuring contact angle of the droplet of molten iron on the prereduced ilmenite substrate.The images of the interface were also examined by the optical microscope and SEM equipped with EDS.The volume of molten iron increased with the melting temperature increasing when titania or high-content titania slag was used as the substrate.The contact angle decreased with the melting temperature increasing and it was independent on time at constant temperature.The contact angle was positively correlated with the reduction degree of the ilmenite,but the work of adhesion was negatively correlated with it.Higher smelting temperature was beneficial to the separation of iron and Ti oxides.The permeability of molten iron into the prereduced ilmenite with carbon was more obvious with reduction degree increasing owing to the high porosity of prereduced ilmenite.展开更多
文摘Molten transport is an important link in the iron and steel enterprise production,involves many complex factors,artificial management is difficult.Therefore,puts forward a kind of molten iron transport wisdom control system based on 5G technology,which mainly contains the intelligent identification tracking system,equipment status collection information acquisition system,locomotive vehicle terminal system,etc.Combined with the analysis of the actual application situation,the system could integrate all the processes and elements of molten iron produc-tion and transportation,realize the integration of operation and management,and also promote the improvement of the turnover efficiency of molten iron tank,reduce the demand for personnel,and reduce the labor cost.
基金financially supported by the National Natural Science Foundation of China (No. 51272208)the Program for New Century Excellent Talents in University (NCET–12–0454)the Program for Young Excellent Talents in Shaanxi Province, China (2013KJXX–50)
文摘An FeMo-alloy-doped β-SiA1ON （FeMo/β-SiA1ON） composite was fabricated via a reaction-bonding method using raw materials of Si, Al2O3, A1N, FeMo, and Sm2O3. The effects of FeMo on the microstructure and mechanical properties of the composite were investi- gated. Some properties of the composite, including its bending strength at 700℃ and after oxidization at 700℃ for 24 h in air, thermal shock resistance and corrosion resistance to molten aluminum, were also evaluated. The results show that the density, toughness, bending strength, and thermal shock resistance of the composite are obviously improved with the addition of an FeMo alloy. In addition, other properties of the composite such as its high-temperature strength and oxidized strength are also improved by the addition of FeMo alloy, and its corrosion re- sistance to molten aluminum is maintained. These findings indicate that the developed FeMo/β-SiA1ON composite exhibits strong potential for application to molten aluminum environments.
基金financially supported by the National Natural Science Foundation of China (No. 51674054)the Open Foundation of State Key Laboratory of Vanadium and Titanium Resources Comprehensive Utilization of China
文摘The use of iron ores bearing titanium as a raw material is an effective measure to prevent hearth erosion and prolong the life of a blast furnace. In this research, the effect of titanium content on the precipitation behaviors of high-melting phases of carbon-saturated molten pig iron were studied by confocal scanning laser microscopy. The results showed that, when the titanium content was less than 0.25 wt%,Fe_3C was precipitated as a single phase from the molten carbon-saturated iron. The growth rate of the precipitated Fe_3C crystals was very high, reaching 7387 μm^2/s. When the titanium content in the molten pig iron was greater than 0.47 wt%, TiC crystals precipitated first. The shape and size of the precipitated TiC crystals did not obviously change. After TiC was precipitated, the fluidity of the molten pig iron worsened. With a decrease in temperature, Fe_3C was also precipitated but the growth rate of Fe_3C was limited by the presence of the first precipitated TiC phase. The crystal size of the precipitated Fe_3C was much smaller than that of pure Fe_3C.
文摘The molten slag in smelting reduction with iron bath has peculiar behaviour for its high FeO concentration. Slag foaming is effected by the concentration and reduction rate of FeO, basicity of slag and temperature. Addition of granulated coke can greatly decrease slag foaming extent in the process of smelting reduction with iron bath. The anti-foaming capacity of granulated coke is the best when the ratio of coke used for coke layer to total coke used in smelting reduction is controlled at about 20%.
文摘From the points of both molten cast iron structure and the appearing ratio of electrons in outer-layer of different atoms, analysis on enhancement mechanism of graphitization ability after processing of the iron by pulse electric discharge has been made, and the theory has been proofed by corresponding experiments. The results show that when the molten cast iron is being processed by pulse electric discharge, both the size of crystal embryos that composed by Fe and C atoms as well as the number of clusters can be reduced, even be separated by such discharging; consequently results in the segre- gation of C atoms in the molten cast iron near the cathode of discharging. The nucleation of graphite in these areas of the iron has been promoted at the discharging temperature; even though such degree has not been reached, the most favorable nucleation conditions of graphite can be at least created. Under the preconditions of not breaking up the graphite crystal embryos, with proper adjustment of discharging frequency, the stronger of the electric field and the longer of the pulsation treatment time are, the more graphitization ability of the molten cast iron is. The theoretical analysis on the above rules consists well with experimental results.
文摘The rate of reducing Fet O in CaO-SiO2-Al2O3-Fet O slags with carbon saturated in molten iron has been determined in a graphite crucible in the temperature range of 1673-1773K. The effects of temperature, slag basicity and FetO content on the reduction rate have also been discussed. Test results show that the reduction rate increases with increasing temperature or FEtO concentration in slags, and the reduction rate has a parabolic relation with the simple basicity or optical basicity of slag, the maximum reduction rate being observed at around CaO/SiO2=1.5 of molten slags. The reduction reaction order is 1. 73 or 1.80, and the reduction activation energy is 299.9 or 295.9 kJ/mol in regard to Fet O weight content or Fet O activity calculated by using regular solution model, respectively. The reduction rate of CaO-SiO2-Al2 O3-Fet O slags with carbon saturated in molten iron is in the range of 0.32-3.48 mol-O/cm2·s.
文摘Specimens of magnesium aluminate spinel castable and calcium aluminate cement bonded bauxite based castable were prepared using special bauxite （particle size ≤8 mm ） and sintered magnesia as aggregates, SiO2 micropowder, α-alumina micropowder and calcium aluminate cement as binders, drying, firing at 1 350 ℃ and 1 500 ℃ for 3 h, respectively. The bulk density, cold modulus of rupture, cold crushing strength, permanent change in dimensions on heating, thermal shock resistance and slag resistanee were determined. The results show that compared with calcium aluminate cement bonded bauxite based castable, the magnesium aluminate spinel castable has higher cold crushing strength after drying, better slag resistance but worse thermal shock resistance. Magnesium aluminate spinel based roof of EAF with high molten iron charging ratio has a longer service life.
文摘Based on the existing technology and equipment for stainless steel production, the smelting process of ferritic stainless steel in the argon-oxygen decarburization （AOD） furnace using blast furnace （BF）molten iron （after dephosphorization） and ferrochrome alloy is studied and discussed. In the new process,phosphorus and other harmful elements are reduced to a lower level （P≤0. 020% ） when smelting ferritic stainless steel. With this process,both production flexibility and efficiency are enhanced. As no electric furnace is used in the smelting, the production cost is lowered with a great deal of electric power saved, while the total yield of chromium is increased.
基金Project(2008AA06Z1071) supported by the National High-tech Research and Development Program of China Project(50474043) supported by the National Natural Science Foundation of China
文摘An interfacial study between molten iron and the prereduced ilmenite with carbon was conducted at different melting temperatures by the sessile droplet method.The wetting characteristics between molten iron and the prereduced ilmenites with carbon were investigated by measuring contact angle of the droplet of molten iron on the prereduced ilmenite substrate.The images of the interface were also examined by the optical microscope and SEM equipped with EDS.The volume of molten iron increased with the melting temperature increasing when titania or high-content titania slag was used as the substrate.The contact angle decreased with the melting temperature increasing and it was independent on time at constant temperature.The contact angle was positively correlated with the reduction degree of the ilmenite,but the work of adhesion was negatively correlated with it.Higher smelting temperature was beneficial to the separation of iron and Ti oxides.The permeability of molten iron into the prereduced ilmenite with carbon was more obvious with reduction degree increasing owing to the high porosity of prereduced ilmenite.
