PRECISION OF HSK TOOLING SYSTEM IN HIGH SPEED MACHINING

Based on the theory of elastic mechanics and material mechanics, the orientation precision of the hohl schaft kegel（HSK） tooling system in static and dynamic states is theoretically and experimentally studied. The relation between the clamping force and the shank taper is obtained. And a proper clamping force is found to be essential to assure the axial and radial orientation precisions of the HSK tooling system in high speed machining （HSM）. Analytical results show that the reason why the HSK tooling system can keep high precision at the high rotational speed is that the actual axial clamping force keeps the two surfaces of the shank and the spindle in contact all the time.

MECHANICAL MODEL OF HSK TOOLING SYSTEM IN HIGH SPEED MACHINING

According to the structure of the hohl schaft kegel（HSK） tooling system and its working principle, a mechanical model of the HSK tooling system is established. Major factors influencing the stiffness of the system are analyzed and the relationship between the load and the manufacturing quality is obtained. The basic rule of the stiffness variation is presented and the theoretical analysis is in a good agreement with experimental results. The dynamic stiffness must also be considered to evaluate the performance of the tooling system besides the staticstiffness. Finally, the selecting principles of the HSK types are proposed and their optimum operating conditions are established.

晶振膜厚监控技术中Tooling Factor的精确标定

晶振监控法是一种实现非规整膜系监控的重要手段。在晶振监控中,晶振片与镀膜基片上沉积薄膜厚度的比值,即Tooling Factor是相对固定的。采用晶振监控法实现薄膜厚度的精确控制必须对Tooling Factor进行精确标定。本文提出了精确标定Tooling Factor的方法,并对这种方法进行了实验验证。结果表明,该方法能够将膜厚控制误差从～20%降低到6%的水平,从而使多层膜的反射率曲线更加接近设计结果,实现多层膜膜厚的精确控制。

轿车车身零件冲压线Tooling的自动化虚拟装配

基于轿车车身零件数字化设计和自动加工的现状,分析了车身零件冲压用工装夹具——Tooling设计和装配自动化过程中的薄弱环节。针对Tooling设计中的经验依赖性和装配中的手动反复调整的突出问题,分析了Tooling装配体的空间结构特点。基于机器人学中的De- navit-Hartenberg反运动学原理,建立了Tooling自动化虚拟装配的数学模型,最后给出实例,验证了整个过程的正确性和有效性。为不同行业中同类空间装配体的自动化装配,提供了借鉴性的思路和解决方案。

Inconel 617 and Stellite 6 alloys for tooling in thixoforming of steels

Thermal fatigue and high temperature wear are the two principle failure mechanisms for thixoforming dies. Samples of Inconel 617 and Stellite 6 alloys were submitted to thermal cycling under conditions which approximate thixoforming of steels and to sliding wear tests at 750 ℃. The experimental results thus obtained were compared with those of the X32CrMoV33 hot work tool steel. The Inconel 617 and Stellite 6 samples are much more resistant to oxidation and to softening than the hot work tool steel, providing a superior resistance to thermal fatigue cracking. The wear resistance of the Inconel 617 and Stellite 6 alloys at 750 ℃ is also markedly superior. The adhesive oxides growing slowly on Inconel 617 and Stellite 6 alloys sustain the wear action without spalling and are claimed to be responsible for the superior wear resistance of these alloys at 750 ℃.

Sprayformed Hot Work Steels for Rapid Tooling

The present work compares microstructures of hot work steels made by different processes, that is, by sprayforming,by casting, and a commercially supplied H13 steel. Material benefits are recognized by sprayforming hot working tools such as die inserts for hot forging. The sprayformed hot work steels present a fine and homogeneous microstructure,which implies that, at a similar toughness level, the sprayformed steel can be higher alloyed, so that the thermal fatigue and wear resistance at elevated temperatures can be improved. A series of steels with higher vanadium content than commercial hot work steels are developed. There are no segregation and carbide network problems usually encountered in conventional ingot/forging processed high-vanadium steels. Microstructure and hardness of the new sprayformed steels are studied under different heat treatment conditions. It is justified that these sprayformed steels can be directly used for tooling without high temperature hardening. Sprayforming the tool steels onto a precision ceramic mould is demonstrated to extend the technoeconomical benefits, so that a net shape production tool can be rapidly made.Features of the rapid tooling process are also discussed.

Conception of tooling adapted to thixoforging of high solid fraction hot-crack-sensitive aluminium alloys

Thixoforging is a type of semi-solid metal processing at high solid fraction (0.7<φs<1), which involves the processing of alloys in the semi-solid state.Tooling has to be adapted to this particular process to benefit shear thinning and thixotropic behaviour of such semi-solid material.Tooling parameters, such as the forming speed and tool temperature, have to be accurately controlled because of their influence on thermal exchanges between material flow and tool.These thermal exchanges influence the high-cracking tendency and the rheology of the semi-solid material during forming, which affects parts properties and therefore their quality.Extrusion tests show how thermal exchanges influence quality of thixoforged parts made of 7075 aluminium alloys at high solid fraction by modifying process parameters like forming speed, tool temperature and tool thermal protector.Thus an optimum in terms of thermal exchanges has to be found between surface quality and mechanical properties of the part.A direct application is the evaluation of surface quality of thixoforged thin wall parts made of 7075 aluminium alloy.

AlTiN and AlTiON-coated hot work tool steels for tooling in steel thixoforming

X32CrMoV33 hot work tool steel samples coated with AlTiN and AlTiON were submitted to thermal cycling under conditions that approximate thixoforming of steels and to sliding wear tests at 750 ℃,measured to be the cavity surface temperature shortly after the steel slurry is forced into the thixoforming die.AlTiN and AlTiON coatings provide adequate protection against oxidation of the tool steel substrate,but fail to avoid thermal fatigue cracking.This is attributed to the extensive softening of the substrate,the thermal expansion mismatch between the hot work tool steel and the coatings and residual compressive stresses inherited from the deposition process.The impact of AlTiN and AlTiON coatings on the high temperature wear resistance,on the other hand,is favourable.The improved wear resistance is attributed to the stable,protective surface oxide films.

Rapid Tooling Technique Based on Stereolithograph Prototype

Rapid tooling technique based on the sterelithograph prototype is investigated. The epoxy tooling technological process was elucidated. It is analyzed in detail that the epoxy resin formula is easy to cast, curing process, and release agents. The transitional plaster model is also proposed. The mold to encrust mutual.inductors with epoxy and mold to inject plastic soapboxes was made with the technique The tooling needs very little time and cost, for the process is only to achieve the nice replica of the prototype. It is benefit for the trial and small batch of production.

Application of direct laser metal tooling for AISI H13 tool stee

In the die industry, it is commonly agreed that residual tool life can be successfully extended by timely repair of damaged surfaces. Traditionally, the main repair process is tungsten inert gas (TIG) welding, but a new process called direct laser metal tooling (DLMT) emerges. DLMT is a manual process, of which results depend on the materials of the powders and tools, the laser process and parameters. This technology is a direct-metal freeform fabrication technique in which a 200 W fiber laser is used. AISI H13 tool steel is a suitable material for die casting tools because of the high resistance to thermal fatigue and dimensional stability. In this research, AISI H13 tool steel was melted with metal powder by fiber laser. Before melting AISI H13, the powders were analyzed with XRF equipment. Then, hardness distribution of laser melted zone was investigated. The microstructure in laser melted zone was discussed. In order to identify the effect of particle size of powder on the melted zone, two types of particle sizes of powders were used. Experimental results show that the mold repair process using DLMT can be applied in the mold repair industry.

基于Ladybug Tools对日光温室的方位角与光照模拟

日光温室是重要的农业基础设施,温室的方位角是评判温室结构设计是否合理的基础之一。选择较好的温室方位角拥有更优的采光性能是本文研究的意义。为此,选择三维可视化技术模拟分析日光温室的光照值,为更好地研究分析日光温室采光性能及光照变化提供较为直观的途径和方法,为优化设计高产、高效、节能的日光温室提供一定的辅助作用。通过实测数据和模拟数据的对比,说明Ladybug Tools软件模拟不同方位角的变化及和田日光温室的光照的对比准确度较高,误差不超过5%,为研究日光温室在光照方面的设计提供了一定的理论依据和参考。

Nutritional Assessment Tools for Patients with Cancer:A Narrative Review

Cancer patients are at high risk of malnutrition,which can lead to adverse health outcomes such as prolonged hospitalization,increased complications,and increased mortality.Accurate and timely nutritional assessment plays a critical role in effectively managing malnutrition in these patients.However,while many tools exist to assess malnutrition,there is no universally accepted standard.Although different tools have their own strengths and limitations,there is a lack of narrative reviews on nutritional assessment tools for cancer patients.To address this knowledge gap,we conducted a non-systematic literature search using PubMed,Embase,Web of Science,and the Cochrane Library from their inception until May 2023.A total of 90 studies met our selection criteria and were included in our narrative review.We evaluated the applications,strengths,and limitations of 4 commonly used nutritional assessment tools for cancer patients:the Subjective Global Assessment(SGA),Patient-Generated Subjective Global Assessment(PG-SGA),Mini Nutritional Assessment(MNA),and Global Leadership Initiative on Malnutrition(GLIM).Our findings revealed that malnutrition was associated with adverse health outcomes.Each of these 4 tools has its applications,strengths,and limitations.Our findings provide medical staff with a foundation for choosing the optimal tool to rapidly and accurately assess malnutrition in cancer patients.It is essential for medical staff to be familiar with these common tools to ensure effective nutritional management of cancer patients.

Digital Twin Modeling Enabled Machine Tool Intelligence:A Review

Machine tools,often referred to as the“mother machines”of the manufacturing industry,are crucial in developing smart manufacturing and are increasingly becoming more intelligent.Digital twin technology can promote machine tool intelligence and has attracted considerable research interest.However,there is a lack of clear and systematic analyses on how the digital twin technology enables machine tool intelligence.Herein,digital twin modeling was identified as an enabling technology for machine tool intelligence based on a comparative study of the characteristics of machine tool intelligence and digital twin.The review then delves into state-of-the-art digital twin modelingenabled machine tool intelligence,examining it from the aspects of data-based modeling and mechanism-data dual-driven modeling.Additionally,it highlights three bottleneck issues facing the field.Considering these problems,the architecture of a digital twin machine tool(DTMT)is proposed,and three key technologies are expounded in detail:Data perception and fusion technology,mechanism-data-knowledge hybrid-driven digital twin modeling and virtual-real synchronization technology,and dynamic optimization and collaborative control technology for multilevel parameters.Finally,future research directions for the DTMT are discussed.This work can provide a foundation basis for the research and implementation of digital-twin modeling-enabled machine tool intelligence,making it significant for developing intelligent machine tools.

Novel Batch Polishing Method of Ceramic Cutting Inserts for Reducing Tool Wear

Ceramic cutting inserts are a type of cutting tool commonly used in high-speed metal cutting applications.However,the wear of these inserts caused by friction between the workpiece and cutting inserts limits their overall effectiveness.In order to improve the tool life and reduce wear,this study introduces an emerging method called magnetic field-assisted batch polishing(MABP)for simultaneously polishing multiple ceramic cutting inserts.Several polishing experiments were conducted under different conditions,and the wear characteristics were clarified by cutting S136H steel.The results showed that after 15 min of polishing,the surface roughness at the flank face,edge,and nose of the inserts was reduced to below 2.5 nm,6.25 nm,and 45.8 nm,respectively.Furthermore,the nose radii of the inserts did not change significantly,and there were no significant changes in the weight percentage of elements before and after polishing.Additionally,the tool life of the batch polished inserts was found to be up to 1.75 times longer than that of unpolished inserts.These findings suggest that the MABP method is an effective way to mass polish ceramic cutting inserts,resulting in significantly reduced tool wear.Furthermore,this novel method offers new possibilities for polishing other tools.

基于IT Tools平台的高中信息技术深度学习实践研究

It Tools平台是一个建立在网络上的信息技术教学辅助平台,教师和学生都可以通过这一平台进行学习,当前这一平台在教育教学中已经取得一定应用效果。本次阐述了基于It Tools平台的高中信息技术教学,以“编程计算”单元教学为例分析了基于It Tools平台的高中信息技术深度学习实践策略。

SCtool:识别复杂性状和疾病间遗传关联的工具

识别复杂性状和疾病间遗传关联可以提供有用的病因学见解,并有助于确定可能的因果关系的优先级。尽管已有很多工具可以实现复杂性状和疾病间遗传关联,但是某些工具代码可读性差、并且不同工具基于不同的计算机语言、工具间的串联性较差。因此,本研究基于全基因组关联研究(GWAS)数据,提出了SCtool,一个开源、跨平台和用户友好的软件工具。SCtool整合了ldsc,TwosampleMR和MR-BMA三种软件,其主要功能是基于GWAS汇总水平的数据,识别复杂性状和疾病、复杂性状和复杂性状以及疾病与疾病间的遗传相关性并探究其间潜在的因果关联。最后,使用SCtool揭示了全身性铁状态(铁蛋白,血清铁,转铁蛋白,转铁蛋白饱和度)与表观遗传时钟GrimAge之间的遗传关联。

On dry machining of AZ31B magnesium alloy using textured cutting tool inserts

Magnesium alloys have many advantages as lightweight materials for engineering applications,especially in the fields of automotive and aerospace.They undergo extensive cutting or machining while making products out of them.Dry cutting,a sustainable machining method,causes more friction and adhesion at the tool-chip interface.One of the promising solutions to this problem is cutting tool surface texturing,which can reduce tool wear and friction in dry cutting and improve machining performance.This paper aims to investigate the impact of dimple textures(made on the flank face of cutting inserts)on tool wear and chip morphology in the dry machining of AZ31B magnesium alloy.The results show that the cutting speed was the most significant factor affecting tool flank wear,followed by feed rate and cutting depth.The tool wear mechanism was examined using scanning electron microscope(SEM)images and energy dispersive X-ray spectroscopy(EDS)analysis reports,which showed that at low cutting speed,the main wear mechanism was abrasion,while at high speed,it was adhesion.The chips are discontinuous at low cutting speeds,while continuous at high cutting speeds.The dimple textured flank face cutting tools facilitate the dry machining of AZ31B magnesium alloy and contribute to ecological benefits.

Geometric Error Identification of Gantry-Type CNC Machine Tool Based on Multi-Station Synchronization Laser Tracers

Laser tracers are a three-dimensional coordinate measurement system that are widely used in industrial measurement.We propose a geometric error identification method based on multi-station synchronization laser tracers to enable the rapid and high-precision measurement of geometric errors for gantry-type computer numerical control(CNC)machine tools.This method also improves on the existing measurement efficiency issues in the single-base station measurement method and multi-base station time-sharing measurement method.We consider a three-axis gantry-type CNC machine tool,and the geometric error mathematical model is derived and established based on the combination of screw theory and a topological analysis of the machine kinematic chain.The four-station laser tracers position and measurement points are realized based on the multi-point positioning principle.A self-calibration algorithm is proposed for the coordinate calibration process of a laser tracer using the Levenberg-Marquardt nonlinear least squares method,and the geometric error is solved using Taylor’s first-order linearization iteration.The experimental results show that the geometric error calculated based on this modeling method is comparable to the results from the Etalon laser tracer.For a volume of 800 mm×1000 mm×350 mm,the maximum differences of the linear,angular,and spatial position errors were 2.0μm,2.7μrad,and 12.0μm,respectively,which verifies the accuracy of the proposed algorithm.This research proposes a modeling method for the precise measurement of errors in machine tools,and the applied nature of this study also makes it relevant both to researchers and those in the industrial sector.

A Systematic Review and Performance Evaluation of Open-Source Tools for Smart Contract Vulnerability Detection

With the rise of blockchain technology,the security issues of smart contracts have become increasingly critical.Despite the availability of numerous smart contract vulnerability detection tools,many face challenges such as slow updates,usability issues,and limited installation methods.These challenges hinder the adoption and practicality of these tools.This paper examines smart contract vulnerability detection tools from 2016 to 2023,sourced from the Web of Science(WOS)and Google Scholar.By systematically collecting,screening,and synthesizing relevant research,38 open-source tools that provide installation methods were selected for further investigation.From a developer’s perspective,this paper offers a comprehensive survey of these 38 open-source tools,discussing their operating principles,installation methods,environmental dependencies,update frequencies,and installation challenges.Based on this,we propose an Ethereum smart contract vulnerability detection framework.This framework enables developers to easily utilize various detection tools and accurately analyze contract security issues.To validate the framework’s stability,over 1700 h of testing were conducted.Additionally,a comprehensive performance test was performed on the mainstream detection tools integrated within the framework,assessing their hardware requirements and vulnerability detection coverage.Experimental results indicate that the Slither tool demonstrates satisfactory performance in terms of system resource consumption and vulnerability detection coverage.This study represents the first performance evaluation of testing tools in this domain,providing significant reference value.

Selection of media tools for community planning:A study from the perspective of communicative planning

In community planning,due to the lack of evidence regarding the selection of media tools,this study examines how a common but differentiated ideal speech situation can be created as well as how more appropriate media tools can be defined and selected in the community planning process.First,this study describes the concept and theoretical basis of media used in community planning from the perspectives of the multiple effects of media evolution on communicative planning.Second,the classification criteria and typical characteristics of media tools used to support community planning are clarified from three dimensions:acceptability,cost effectiveness,and applicability.Third,strategies for applying media tools in the four phases of communicative planning-namely,state analysis,problem identification,contradictory solution and optimization-are described.Finally,trends in the development of media tools for community planning are explored in terms of multistakeholder engagement,supporting scientific decision-making and multiple-type media integration.The results provide a reference for developing more inclusive,effective,and appropriate media tools for enhancing decision-making capacity and modernizing governance in community planning and policy-making processes.