Vibration analysis of large bulb tubular pump house under pressure pulsations

A 3D finite element model of the Huaiyin third pumping station of the Eastern Route of the South-to-North Water Transfer is described in this paper. Two methods were used in the calculation and vibration analysis of the pumping station in both the time domain and the frequency domain. The pressure pulsation field of the whole flow passage was structured on the basis of pressure pulsations recorded at some locations of the physical model test. Dynamic time-history analysis of the pump house under pressure pulsations was carried out. At the same time, according to spectrum characteristics of the pressure pulsations at measuring points and results of free vibration characteristics analysis of the pump house, the spectrum analysis method of random vibration was used to calculate dynamic responses of the pump house. Results from both methods are consistent, which indicates that they are both reasonable. The results can be used for reference in anti-vibration safety evaluation of the Huaiyin third pumping station.

Damping of Pressure Pulsations in Mobile Hydraulic Applications by the Use of Closed Cell Cellular Rubbers Integrated into a Vane Pump

The present study evaluates the potential of a bio-inspired pulsation damper in a vane pump used in mobile hydraulic ap- plications. Pressure pulsations caused by such positive displacement pumps can lead to malfunctions and noise in a hydraulic system. A common measure to reduce pressure pulsations is the integration of pressure pulsation dampers downstream of the pump. This type of damping measure can also be found in biology as e.g. in the human blood circulatory system. Such working principles found in living organisms offer a high potential for a biomimetic transfer into technical applications. The newly developed bio-inspired damper consists of cellular rubbers with non-linear viscoelastic material properties. In order to evaluate the new damping method, pressure pulsations were measured at two different back pressures and at a wide engine speed range of the vane pump. For further assessment, different setups, varying the stiffness of the cellular rubber materials and the damper volume, were tested. Within the tested back pressures, the pressure pulsations could be reduced by up to 40%. The developed integrated pulsation damper offers a high potential to dampen pressure pulsations of positive displacement pumps used in mobile hydraulic applications ooeratin~ below 10 bar.

Effect of the volute tongue cut on pressure pulsations of a low specific speed centrifugal pump

The volute tongue,as the crucial component inducing rotor-stator interaction,is detrimental to unsteady pressure pulsations of centrifugal pumps.In the present paper,to investigate the effect of the volute tongue cut on pressure pulsations of a low specific speed centrifugal pump,three volute tongues are obtained through twice cuts,named cases 1,2,3.Twenty measuring points are evenly mounted on periphery of the volute casing to obtain unsteady pressure signals using high response transducers.Pressure amplitudes at the blade passing frequency fBPF and root mean square(rms)values in 0 Hz-500 Hz frequency band are applied to evaluate the cutting effect.Results show that pressure spectrum is significantly affected by the volute tongue cut,especially for the component at fBPF.For different measuring points,influences of the volute tongue cut on three cases are not identical.From nns values,it is evident that cutting the volute tongue will lead to pressure energy increasing for most of the concerned measuring points,especially for the points at the far away region from the volute tongue.Finally,from comparison with the original shape case 1,the averaged increment of the twenty points is more than 20%.So it is concluded that for this type centrifugal pump,cutting the volute tongue is not reasonable considering low pressure pulsation requirement.

Influence of specific speed on hydraulic performances and pressure fluctuations in mixed-flow pumps

A series of steady and unsteady numerical calculations of the internal flow in mixed-flow pumps with three different specific speeds were carried out based on the N-S equation coupled with the standard k-εturbulence model under different operating conditions to investigate the relationship between the impeller specific speed and the pump performance as well as pressure pulsations.Meanwhile,the pump performance and pressure pulsations inside the mixed-flow pump with three different specific speeds were also analyzed and compared with the corresponding test data.From the results,the averaged deviations between the predicted and tested head among different impellers are below 5%,and with respect to the equivalent impeller specific speeds of 280 and 260,the values are 4.30%and 3.69%,respectively.For all the impeller schemes,the best efficiency point of the mixed-flow pump is found at the flow rate of 1.2 Q_(d) and the higher head deviation occurs at lower flow rates.Especially,it can be found that the specific speed has a slight effect on the pressure fluctuation in the impellers.Eventually,it is determined that the pump performance curves calculated by numerical simu-lations have good agreement with the relevant experimental results,which verifies that the numerical methods used in the present study are accurate to a certain extent.Furthermore,the results also provide some references to the pressure pulsation analysis and the performance improvement of the mixed-flow pump design.

Effect of bionic mantis shrimp groove volute on vortex pump pressure pulsation

In order to reduce pressure pulsation of vortex pumps,the mantis shrimp was chosen as biological prototype and a bionic engineering model was developed from its abdominal segment grooves.Bionic mantis shrimp groove volute vortex pump models with different numbers of grooves were developed,and numerical simulation methods were used to calculate the models to study the effects of the volute grooves on the pressure pulsation of a vortex pump.The results show that a bionic groove volute could effectively improve the pressure pulsation of a vortex pump outlet,and reduce the pressure pulsation around the pump’s tongue and other internal points.The pressure pulsation under different conditions is impacted by shaft frequency and blade frequency.The bionic groove structure has little effect on the external characteristics of the pump,but could improve the static pressure,velocity distribution,and vortex structure of the flow field.Additionally,pressure pulsation of the whole vortex pump is reduced.

Research Status, Critical Technologies, and Development Trends of Hydraulic Pressure Pulsation Attenuator

Hydraulic pumps are a positive displacement pump whose working principle causes inherent output flow pulsation.Flow pulsation produces pressure pulsation when encountering liquid resistance.Pressure pulsation spreads in the pipeline and causes vibration,noise,damage,and even pipeline rupture and major safety accidents.With the development of airborne hydraulic systems with high pressure,power,and flow rate,the hazards of vibration and noise caused by pressure pulsation are also amplified,severely restricting the application and development of hydraulic systems.In this review paper,the mechanism,harm,and suppression method of pressure pulsation in hydraulic systems are analyzed.Then,the classification and characteristics of pulsation attenuators according to different working principles are described.Furthermore,the critical technology of simulation design,matching method with airborne piston pumps,and preliminary design method of pulsation attenuators are proposed.Finally,the development trend of pulsation attenuators is prospected.This paper provides a reference for the research and application of pressure pulsation attenuators.

Analysis of pressure pulsation mechanism and dynamic characteristics of axial piston pump

The pressure pulsation of axial piston pump is not only an important cause of rotation speed fluctuation,vibration noise and output stability of the hydraulic system,but also the main information source for obtaining fault information.Hydraulic system is characterized by strong noise interference,which leads to low signal-to-noise ratio(SNR)of detection signals.Therefore,it is necessary to dig deep into the system operating state information carried by pressure signals.Firstly,based on flow loss mechanism of the plunger pump,the mapping relationship between flow pulsation and pressure pulsation is analyzed.After that,the pressure signal is filtered and reconstructed based on standard Gabor transform.Finally,according to the time-domain waveform morphology of pressure signal,four characteristic indicators are proposed to analyze the characteristics of pressure fluctuations under different working conditions.The experimental results show that the standard Gabor transform can accurately extract high-order harmonics and phase frequencies of the signal.The reconstructed time-domain waveform of pressure pulsation of the axial piston pump contains a wealth of operating status information,and the characteristics of pulsation changes under various working conditions can provide a new theoretical basis and a method support for fault diagnosis and health assessment of hydraulic pumps,motors and key components.

Pressure pulsation in stages of electric submersible pump at shut-off under various speeds

Electric submersible pumps were widely used in agricultural fields,petroleum and various other industries. The pressure pulsation caused fatigue failure due to vibration in electric submersible pump and affects the life and performance of its system. The objective of this study was to experimentally investigate the characteristics of pressure pulsation which were generated at various stages of a multistage electric submersible pump during closed valve operation at different speeds. An electric submersible pump with five stages was selected for conducting experiments. A variable frequency drive( VFD)was used to operate the electric submersible pump at five different speed settings from 40 to 60 Hz. Piezoresistive pressure transducers were mounted at each stage of the electric submersible pump to capture the unsteady pressure signals. At each speed setting,the electric submersible pump was operated at the shut-off condition and the signals of unsteady pressure from all the five stages were captured. A fast fourier transformation( FFT) was carried out on the pressure signals to convert into frequency domain.From the spectra of pressure pulsation signals,the characteristics of pressure pulsation are obtained for each stage and for various speed settings which were then used to understand its variation with speed and stages.

Influence of impulse waves generated by rocky landslides on the pressure exerted on bank slopes

Rocky landslides on river banks can result in the generation of ultra-high waves,which may destroy structures on the opposite bank.Existing methods to calculate the pressure on bank slopes under the effect of impulse waves generated by landslides are,however,few and of low precision.Therefore,in this study,a three-dimensional physical model test was conducted by taking into account factors such as landslide geometry parameters and the bank slope angle.The model test section was generalized on the basis of a certain section of the Three Gorges reservoir area as a prototype,after which the wave parameters and wave pressure acting on the bank slope were measured.Subsequently,the magnitude,acting point,and distribution of the pressure of the impulse waves generated by the rocky landslide upon the bank slope were determined.The distribution curve of the impact pressure was similar to that calculated using theСНиПⅡ57-75 formula,and the experimental pulsating pressure value was close to the value calculated using the Subgrade formula.Based on the test results,a power function of the relative pulsating pressure steepness with respect to the reciprocal of the wave steepness,relative water depth,and slope ratio was proposed.The acting point of the maximum pulsating pressure was found to be located near the still water level.Finally,an empirical formula for calculating the envelope of the maximum pulsating pressure distribution curve was proposed.These formulas can serve as a theoretical basis for the prediction of impulse wave pressure generated owing to landslides on bank slopes.

Theoretical research on aggregative dynamic pressure damper

To broaden the frequency width and increase the damping coefficient of a dynamic pressure damper, we designed an aggregative dynamic pressure damper (ADPD). Combined with the advantages of traditional dynamic pressure dampers (TDPD), ADPD can not only increase the damping coefficient in wide frequency range for valve control system, but also absorb partial pressure pulsations and impacts in the low and high frequency fields. Based on the theoretical research and the analysis compared with TDPD, we concluded that the ADPD was superior to the TDPD in the middle high frequency field, and the main parameters influencing the performance of the damper were the damping stiffness, orifice flow coefficient, pre-charge pressure, and the volume of the damper accumulator.

Intelligent Identification of Rotating Stall for Centrifugal Compressor Based on Pressure Pulsation Signals and SDKAE Network

Most accidents of centrifugal compressors are caused by fluid pulsation or unsteady fluid excitation.Rotating stall,as an unstable flow phenomenon in the compressor,is a difficult point in the field of fluid machinery research.In this paper,a stack denoising kernel autoencoder neural network method is proposed to study the early warning of rotating stall in a centrifugal compressor.By collecting the pressure pulsation signals of the centrifugal compressor under different flow rates in engineering practice,a double hidden layer sparse denoising autoencoder neural network is constructed.According to the output labels of the network,it can be judged whether the rotation stall occurs.At the same time,the Gaussian kernel is used to optimize the loss function of the whole neural network to improve the signal feature learning ability of the network.From the experimental results,it can be seen that the flow state of the centrifugal compressor is accurately judged,and the rotation stall early warning of the centrifugal compressor at different speeds is realized,which lays a foundation for the research of intelligent operation and maintenance of the centrifugal compressor.

Vibration and Sound Radiation of Cylindrical Shell Covered with a Skin Made of Micro Floating Raft Arrays Excited by Turbulence

To reduce the vibration and sound radiation of underwater cylindrical shells,a skin composed of micro floating raft arrays and a compliant wall is proposed in this paper.A vibroacoustic coupling model of a finite cylindrical shell covered with this skin for the case of turbulence excitation is established based on the shell theories of Donnell.The model is solved with the modal superposition method to investigate the effects of the structural parameters of micro floating raft elements on the performance of reducing vibration and sound radiation of the cylindrical shell of this skin.The results indicate that increasing the stiffness ratio,damping ratio,mass ratio,or decreasing the interval betweenmicro floating raft elements can improve the vibration and sound radiation reduction performance of this skin over the frequency range 0∼2000 Hz.Moreover,the mean quadratic velocity level and sound radiation power level of the finite cylindrical shell with this skin can be reduced by 12.00 dB and 9.65 dB respectively compared to the finite cylindrical shell with homogeneous viscoelastic coating in the frequency range from0∼2000Hz,implying a favorable performance of this skin for reducing the vibration and sound radiation of cylindrical shells.

Pressure Pulse Response of High Temperature Molten Salt Check Valve Hit by Crystal Particles

In view of the problem that crystalline particles cause wall vibration at a low temperature,based on two-phase flow model,computational fuid dynamics is used to conduct the numerical simulation of internal flows when the valve openings are 20%,60%and 100%respectively.The molten salt fow may be changed under strict conditions and produce forced vibration of the inner parts of molten salt particle shock valve body.Euler two-phase flow model is used for different molten salt sizes to extract temporal pressure pulse information and conduct statistical data processing analysis.The influence of the molten salt crystallization of molten salt particles on the fow and pressure pulse strength is analyzed.The results show that the crystallization of molten salt has a serious impact on the vibration of the valve body,especially in the throttle rate.The valve oscillation caused by the pressure pulsation mostly occurs from the small opening rate.As the opening increases,the pressure pulse threshold and its change trend decrease.

Cyclic Pulsating Pressure Enhanced Segregating Structuration of Ultra-High Molecular Weight Polyethylene/Graphene Composites as High-performance Light-Weight EMI Shields

Currently,the enhancement in electromagnetic interference(EMI)performance of polymeric composite generally relies on either improving electrical conductivity(σ)for stronger electromagnetic(EM)reflections or tailoring structure for higher EM resonances.Herein,we proposed a novel technique called cyclic pulsating pressure enhanced segregating structuration(CPP-SS),which can reinforce these two factors simultaneously.The structural information was supplied by optical microscopy(OM)and scanning electron microscopy(SEM),both of which confirmed the formation and evolution of segregate structured ultra-high molecular weight polyethylene(UHMWPE)/graphene composites.Then,the result showed that CPP-SS can significantly improve theσof samples.Ultimately,advanced specific EMI shielding efficiency of 31.1 d B/mm was achieved for UHMWPE/graphene composite at 1-mm thickness and a low graphene loading of 5 wt%.Meanwhile,it also confirmed that the intrinsic disadvantage of poor mechanical properties of conventional segregated structure composites can be surpassed.This work is believed to provide a fundamental understanding of the structural and performance evolutions of segregated structured composites prepared under CPPSS,and to bring us a simple and efficient approach for fabricating high-performance,strong and light-weight polymeric EMI shields.

Numerical and Experimental Study on Flow-induced Noise at Blade-passing Frequency in Centrifugal Pumps

With the increasing noise pollution, low noise optimization of centrifugal pimps has become a hot topic. However, experimental study on this problem is unacceptable for industrial applications due to unsustainable cost. A hybrid method that couples computational fluid dynamics （CFD） with computational aeroacoustic software is used to predict the flow-induced noise of pumps in order to minimize the noise of centrifugal pumps in actual projects. Under Langthjem＇s assumption that the blade surface pressure is the main flow-induced acoustic source in centrifugal pumps, the blade surface pressure pulsation is considered in terms of the acoustical sources and simulated using CFX software. The pressure pulsation and noise distribution in the near-cutoff region are examined for the blade-passing frequency （BPF） noise, and the sound pressure level （SPL） reached peaks near the cutoff that corresponded with the pressure pulsation in this region. An experiment is performed to validate this prediction. Four hydrophones are fixed to the inlet and outlet ports of the test pump to measure the flow-induced noise from the four-port model. The simulation results for the noise are analyzed and compared with the experimental results. The variation in the calculated noise with changes in the flow agreed well with the experimental results. When the flow rate was increased, the SPL first decreased and reached the minimum near the best efficient point （BEP）; it then increased when the flow rate was further increased. The numerical and experimental results confirmed that the BPF noise generated by a blade-rotating dipole roughly reflects the acoustic features of centrifugal pumps. The noise simulation method in current study has a good feasibility and suitability, which could be adopted in engineering design to predict and optimize the hydroacoustic behavior of centrifugal pumps.

Experimental study on hydrodynamic behaviors of high-speed gas jets in still water

The present paper describes experimental investigation on the flow pattern and hydrodynamic effect of underwater gas jets from supersonic and sonic nozzles operated in correct- and imperfect expansion conditions. The flow visualizations show that jetting is the flow regime for the submerged gas injection at a high speed in the parameter range under consideration. The obtained results indicate that high-speed gas jets in still water induce large pressure pulsations upstream of the nozzle exit and the presence of shock-cell structure in the over- and under-expanded jets leads to an increase in the intensity of the jet-induced hydrodynamic pressure.

Intelligent identification of underground powerhouse of pumped-storage power plant

The damping coefficient and dynamical load characteristics are sensitive to the dynamic response of the underground powerhouse. In this paper, based on results of dynamic identification of the underground powerhouse of a pumped-storage power plant previously made, the immune algorithm is used together with the ANSYS Code and the high-frequency water pressure pulsation during a routine operation and the damping ratio are identified and studied with observed data. This will be useful for generating a precise numerical model and studying the hydropower station.

On the method of the automatic modeling in hydraulic pipe networks

In this paper the dynamic characteristics in pipes are analyzed with frequency method, and puts forward a simple and practical describing method. By establishing the model library beforehand, the modeling of the pipe net is completed automatically, and we can accurately calculate the impedance characteristics of the pipe network, achieve the reasonable configuration of the pipe network, so that to decrease the pressure pulsation.

Response characteristics of plunge pool slabs of Xiaxiluodu Hydropower deformation conditions

The key problem of the energy dissipation scheme of the arch dam body flood discharge and plunge pool below the dam is the stability problem of the plunge pool slab.As the protection structure of the underwater bed,the plunge pool slab bears the continuous impact of high-speed water flow.The hourly average dynamic water pressure on the slab is one of the main loads directly affecting the stability of the slab and is the main factor causing its erosion destruction.After the impoundment of the Xiluodu Hydropower Station,the measuring line of valley width in the plunge pool area has been continuously shrinking.By 2020,the cumulative shrinking value is about 80 mm.In light of the general background condition of valley shrinkage,daily inspection,annual detailed inspection,underwater inspection and drainage inspection of the plunge pool found that the plunge pool has experienced different degrees of damage,which greatly influences the long-term safety stability of the plunge pool.In this paper,the prototype observation data of flood discharge is used as the input load of pulsatingpressure,and the stress and displacement distribution of the plunge pool structure under the vibration load of flood discharge is analyzed under the condition that the stress and strain state of the plunge pool is changed under the influence of valley displacement.The results show that the stress,strain,and displacement distribution of the plunge pool are mainly caused by valley deformation,the vibration caused by flood discharge is little in influence,and the impact effect of deep hole flood discharge tongue on the plunge pool slab is weak.

Experimental study on effects of air injection on cavitation pressure pulsation and vibration in a centrifugal pump with inducer

Cavitation commonly induces performance deterioration and system vibration in many engineering applications.This paper aims to investigate the effects of air injection on cavitation evolution,pressure pulsation and vibration in a centrifugal pump with inducer.In this paper,the high-speed camera is used to capture the gas flow pattern and cavitation evolution process in the inducer.The impacts of air injection on the inlet pressure pulsation and vibration are also investigated.The results show that the cavitation development in the inducer undergoes four patterns:incipient cavitation,sheet cavitation,cloud cavitation and super cavitation.During the development of cavitation,the main frequency of the pressure pulsation shifts to lower frequencies,and the amplitude of the vibration increases.In addition,air injection promotes the incipient cavitation but delays the cavitation development.A small amount of air can effectively decrease amplitudes of pressure pulsation and vibration.But as the air content increases,the fluctuations and amplitudes of pressure pulsation and vibration increase.