The liquid-cooled battery energy sto rage system(LCBESS) has gained significant attention due to its superior thermal management capacity.However,liquid-cooled battery pack(LCBP) usually has a high sealing level above...The liquid-cooled battery energy sto rage system(LCBESS) has gained significant attention due to its superior thermal management capacity.However,liquid-cooled battery pack(LCBP) usually has a high sealing level above IP65,which can trap flammable and explosive gases from battery thermal runaway and cause explosions.This poses serious safety risks and challenges for LCBESS.In this study,we tested overcharged battery inside a commercial LCBP and found that the conventionally mechanical pressure relief valve(PRV) on the LCBP had a delayed response and low-pressure relief efficiency.A realistic 20-foot model of an energy storage cabin was constructed using the Flacs finite element simulation software.Comparative studies were conducted to evaluate the pressure relief efficiency and the influence on neighboring battery packs in case of internal explosions,considering different sizes and installation positions of the PRV.Here,a newly developed electric-controlled PRV integrated with battery fault detection is introduced,capable of starting within 50 ms of the battery safety valve opening.Furthermore,the PRV was integrated with the battery management system and changed the battery charging and discharging strategy after the PRV was opened.Experimental tests confirmed the efficacy of this method in preventing explosions.This paper addresses the safety concerns associated with LCBPs and proposes an effective solution for explosion relief.展开更多
Based on the analysis of the-state-of-the-art of pressure compensation of underwater hydraulic systems （UHSs）, a new method of pressure compensation of UHSs, whose hydraulic power unit is in the atmospheric circumst...Based on the analysis of the-state-of-the-art of pressure compensation of underwater hydraulic systems （UHSs）, a new method of pressure compensation of UHSs, whose hydraulic power unit is in the atmospheric circumstance, is proposed. And a pilot-operated relief valve with pressure compensation is realized. The pressure compensation precision is guaranteed by direct detection. Its dynamic performance and stability are improved by a dynamic feedback. Theoretical study, simulation and experiment show that the pilot-operated relief valve with pressure compensation has a fine property of tracking underwater ambient pressure and meet the requirement of underwater ambient pressure compensation.展开更多
The steady state and dynamic characteristics of pressure output of a hydraulic power unit are important to the hydraulic system behavior.Because of the compact structure,the B-half bridge resistance network is widely ...The steady state and dynamic characteristics of pressure output of a hydraulic power unit are important to the hydraulic system behavior.Because of the compact structure,the B-half bridge resistance network is widely used in the pilot controlled pressure relief valves.However the steady-state pressure error might be unacceptably big in those pressure control systems.A constant pressure power unit is typically assumed in analysis of steady state and dynamic behavior of hydraulic systems.The flow-pressure relationship seems to be much complex,in particular when big flow variation takes place.In this paper,the π bridge hydraulic resistance network pilot stage is designed in order to get better flow-pressure characteristics.Based on the similarity of electrical circuits,the main factors influencing flow-pressure characteristics are analyzed.Moreover,the optimum diameters of both constant hydraulic resistor and dynamic resistor are proposed.Flow-pressure characteristics are compared with different constant hydraulic resistors,dynamic resistor and spring stiffness by simulations and experiments.Results of simulations and experiments show that flow-pressure characteristics depend very little on the spring stiffness in whole flow range.Good controlled pressure characteristics can be achieved with suitable constant resistors.Overshoot can be reduced with the small diameter of the dynamic resistor.Flow-pressure characteristics of pressure relief valve can be improved with a π bridge pilot stage.The proposed pressure control method will provide some positive guidelines and be helpful to design a high performance hydraulic system with large flow.展开更多
基金sponsored by the Science and Technology Program of State Grid Corporation of China(4000-202355090A-1-1ZN)。
文摘The liquid-cooled battery energy sto rage system(LCBESS) has gained significant attention due to its superior thermal management capacity.However,liquid-cooled battery pack(LCBP) usually has a high sealing level above IP65,which can trap flammable and explosive gases from battery thermal runaway and cause explosions.This poses serious safety risks and challenges for LCBESS.In this study,we tested overcharged battery inside a commercial LCBP and found that the conventionally mechanical pressure relief valve(PRV) on the LCBP had a delayed response and low-pressure relief efficiency.A realistic 20-foot model of an energy storage cabin was constructed using the Flacs finite element simulation software.Comparative studies were conducted to evaluate the pressure relief efficiency and the influence on neighboring battery packs in case of internal explosions,considering different sizes and installation positions of the PRV.Here,a newly developed electric-controlled PRV integrated with battery fault detection is introduced,capable of starting within 50 ms of the battery safety valve opening.Furthermore,the PRV was integrated with the battery management system and changed the battery charging and discharging strategy after the PRV was opened.Experimental tests confirmed the efficacy of this method in preventing explosions.This paper addresses the safety concerns associated with LCBPs and proposes an effective solution for explosion relief.
基金This project is supported by National Natural Science Foundation of China(No.50475105).
文摘Based on the analysis of the-state-of-the-art of pressure compensation of underwater hydraulic systems （UHSs）, a new method of pressure compensation of UHSs, whose hydraulic power unit is in the atmospheric circumstance, is proposed. And a pilot-operated relief valve with pressure compensation is realized. The pressure compensation precision is guaranteed by direct detection. Its dynamic performance and stability are improved by a dynamic feedback. Theoretical study, simulation and experiment show that the pilot-operated relief valve with pressure compensation has a fine property of tracking underwater ambient pressure and meet the requirement of underwater ambient pressure compensation.
基金supported by National Natural Science Foundation of China (Grant No. 50975252)National Basic Research Program of China (973 Program,Grant No. 2007CB714004)
文摘The steady state and dynamic characteristics of pressure output of a hydraulic power unit are important to the hydraulic system behavior.Because of the compact structure,the B-half bridge resistance network is widely used in the pilot controlled pressure relief valves.However the steady-state pressure error might be unacceptably big in those pressure control systems.A constant pressure power unit is typically assumed in analysis of steady state and dynamic behavior of hydraulic systems.The flow-pressure relationship seems to be much complex,in particular when big flow variation takes place.In this paper,the π bridge hydraulic resistance network pilot stage is designed in order to get better flow-pressure characteristics.Based on the similarity of electrical circuits,the main factors influencing flow-pressure characteristics are analyzed.Moreover,the optimum diameters of both constant hydraulic resistor and dynamic resistor are proposed.Flow-pressure characteristics are compared with different constant hydraulic resistors,dynamic resistor and spring stiffness by simulations and experiments.Results of simulations and experiments show that flow-pressure characteristics depend very little on the spring stiffness in whole flow range.Good controlled pressure characteristics can be achieved with suitable constant resistors.Overshoot can be reduced with the small diameter of the dynamic resistor.Flow-pressure characteristics of pressure relief valve can be improved with a π bridge pilot stage.The proposed pressure control method will provide some positive guidelines and be helpful to design a high performance hydraulic system with large flow.
