The primary phase evolution of ADC12 aluminum alloy rheo-processed by mechanical rotational barrel system was studied by differential scanning calorimetry（DSC）, optical microscopy（OM） and scanning electron microsc...The primary phase evolution of ADC12 aluminum alloy rheo-processed by mechanical rotational barrel system was studied by differential scanning calorimetry（DSC）, optical microscopy（OM） and scanning electron microscopy（SEM）. The semisolid slurry analyses show that the solid fraction of ADC12 aluminum alloy increases from 0.38 to 0.43 while the roundness decreases from 0.45 to 0.38 with increasing the rotational speed from 30 to 120 r/min. When the pouring temperature decreases from 620 to 580 °C, the primary α（Al） morphology changes from spheroidal to rosette-like. Besides, the average particle size of primary phase and solid fraction increase with the decrease of pouring temperature. By rheo-diecasting process, the components with fine, spherical and uniformly distributed primary α（Al） particles were obtained, and the best microstructure was contained at the pouring temperature ranging from 595 to 605 °C. The rheo-processing feasibility of ADC12 aluminum alloy can be explained by the grains controlled growth theory, and the semisolid slurry obeys the Mullins-Sekerka criterion when solidifying in the high pressure die casting machine.展开更多
Studies of lithology, sedimentary facies and the distribution regularity of SiO2 and Al2O3 contents and Al2O3/SiO2 ratio allow us to divide the Upper Pleistocene-Holocene Series represented by the MUanggouwan section ...Studies of lithology, sedimentary facies and the distribution regularity of SiO2 and Al2O3 contents and Al2O3/SiO2 ratio allow us to divide the Upper Pleistocene-Holocene Series represented by the MUanggouwan section in China＇s Salawnsu River valley into six segments： MGS1, MGS2, MGS3, MGS4, MGS5 and MGS6. The boundary ages for MGS1 （the Dishaogouwan and Dagouwan Formations）, MGS2 （the upper Chengchuan Formation）, MGS3 （the middle Chengchuan Formation）, MGS4 （the lower Chengchuan Formation）, MGS5 （most strata of the Salawusu Formation） and MGS6 （the bottom of the Salawusu Formation and the top of the Lishi Formation） correspond to those of MIS1, MIS2, MIS3, MIS4, MISS and MIS6, respectively, from deep sea sediments or continental glaciers. MGS5 can be subdivided into five subsegments （MGS5a, MGS5b, MGS5c, MGS5d and MGS5e） and the boundary ages of these subsegments correspond to those of MISSa, MISSb, MIS5c, MIS5d and MIS5e, respectively. Based on the paleoenvironment and paleoecology indicated by the primary chemical elements, fossil vertebrates, mollusks and pollen grains, we hypothesize that MGS1, MGS2, MGS3, MGS4, MGS5 and MGS6 and the subsegments of MGS5 match the corresponding stages for oxygen isotopes in the deep sea sediments and continental glaciers, and the substages of MIS5 in terms of climatic characters, further explaining the phenomena that determined the formation of the late Quaternary strata and the paleontology of the Salawusu River valley. These phenomena relate to fluctuations in the global climate （and particularly in the East Asian monsoon） during the glacial and interglacial periods.展开更多
Semi-solid slurry of A356 alloy was prepared by low superheat pouring and slightly electromagnetic stirring, and the fractal characteristics of morphology in semi-solid primary phase was researched. The fractal dimens...Semi-solid slurry of A356 alloy was prepared by low superheat pouring and slightly electromagnetic stirring, and the fractal characteristics of morphology in semi-solid primary phase was researched. The fractal dimensions of primary phase morphology in the semi-solid A356 alloy were calculated by the program written to calculate the fractal dimensions of box-counting in the image of solid phase morphology in semi-solid metal slurry. The results indicated that the morphology of primary phase in semi-solid A356 prepared by low superheat pouring and slightly electromagnetic stirring is characterized by fractal dimension, and the primary phase morphology obtained by the different processing parameters has different fractal dimensions. The morphology of primary phase at the different position of ingot has different fractal dimensions, which reflected the effect of solidified conditions at different positions in the same ingot on the morphology of semi-solid primary phase. Solidification of semi-solid alloy is a course of change in fractal dimension.展开更多
The effects of slight electromagnetic stirring on morphology of primary phase in semisolid A356 prepared by low superheat pouring and slight electromagnetic stirring were researched,and some characteristic parameters ...The effects of slight electromagnetic stirring on morphology of primary phase in semisolid A356 prepared by low superheat pouring and slight electromagnetic stirring were researched,and some characteristic parameters characterized the morphology and grain size of the primary phase were calculated.The results indicate that the stirring power has an important effect on the morphology and the grain size.The characteristics of the morphology could be characterized by the fractal dimensions and the shape factors.The fractal dimension and the shape factor change when the morphology changes with processing conditions.Both increase with the increase of the stirring power,but the fractal dimension is still affected by the grain size.The increase of stirring power could obviously improve the grain size,fractal dimension and shape factor of the primary phase.展开更多
The effect of Cr content and cooling rate on the microstructure of Al-Mn alloy was studied using well resistance furnace melting,and the alloy was analyzed using scanning electron microscopy(SEM)and X-ray diffraction(...The effect of Cr content and cooling rate on the microstructure of Al-Mn alloy was studied using well resistance furnace melting,and the alloy was analyzed using scanning electron microscopy(SEM)and X-ray diffraction(XRD).The experimental results showed that adding Cr could significantly improve the morphology of the primary phase in the Al-2.5Mn alloy.Without Cr,the primary phase in the alloy was thick,needle-like,and strip-like structure.After adding 0.2wt%-0.5wt%Cr,the primary phase in the upper part of the alloy was gradually fined and reached the best effect at 0.35wt%Cr.When the content of Cr was 0.5wt%,the microstructure of the primary phase in the upper part began to coarsen.The bottom of the alloy was a large bulk phase,but still much finer than that without adding Cr.XRD and SEM analysis showed that the precipitation phase at the bottom was mainly Al85Mn7Cr8,while the fine microstructure at the top was Al6Mn and Al3Mn.The results of the cooling rate experiments showed that the primary phase of Al-2.5Mn-0.35Cr was further refined,and the eutectic microstructure was partly achieved,under air-cooling condition.And when the cooling method was iron die-cooling,the microstructure of the Al-2.5Mn-0.35Cr alloy was changed into a eutectic microstructure.展开更多
YAG： Ce^3 ＋ phosphor particles were prepared using polyacrylamide gel method. The structure evolution of powders during annealing process was followed by X-ray diffraction determination. It is found that some interm...YAG： Ce^3 ＋ phosphor particles were prepared using polyacrylamide gel method. The structure evolution of powders during annealing process was followed by X-ray diffraction determination. It is found that some intermediate phases, including θ-Al2O3, YAM and YAP, are formed when calcining polyacrylamide gel, however, the pure YAG phase can be formed directly when calcining polyacrylamide gel with α-Al2O3 as seed crystal. These facts show that the existence of α- Al2O3 seed crystal can block the formation of θ-Al2O3, YAM and YAP, and accelerate its reaction with Y2O3 to form YAG phase directly at lower temperature. The emission peak of prepared YAG ： Ce^3 ＋ phosphor is wide with maximum at 550 nm and the exitation band has two peaks, the major one is around at 460 nm, which matches the blue emission of GaN LED and is suitable for the assemble of white LED. Some fluxes can enhance the photoluminescence intensity of phosphor particles, that can be attributed both to the improvement of crystallization processes of YAG and to the stabilization of trivalence cerium ion in YAG：Ce^3 ＋.展开更多
Electromagnetic filtration of primary Fe-rich phases (complex compound of AlFeSiMn) from Al-Si alloy melt containing 1.2 wt pct Fe have been studied by theoretical analysis and on a self-designed electromagnetic filtr...Electromagnetic filtration of primary Fe-rich phases (complex compound of AlFeSiMn) from Al-Si alloy melt containing 1.2 wt pct Fe have been studied by theoretical analysis and on a self-designed electromagnetic filtration equipment. The principle of the electromagnetic filtration is that the EMF (electromagnetic force) scarcely acts on the primary Fe-rich phases having low electric conductivity, which are then moved in the direction opposite to that of the EMF. Experimental results show that the primary Fe-rich phases are separated from Al-Si alloy melt and are collected in the filter while the melt is in horizontal flow. The removal efficiency of the primary iron-phases (77) calculated is less as the greatest flow velocity of the melt (UM) and the height of the filter (2h) are larger, while it becomes larger as EMF, operating distance of electromagnetic force (cr) and particle size (dv) become larger. It has been confirmed that the primary iron-phases larger than 20 jim can be removed efficiently by theoretical analysis and experiments. This new technique is high efficient and available for continuously flowing melts as compared with natural settling and filtration methods, which offer a possibility for recycling high quality aluminum alloys.展开更多
Paraffin/γ-Al2O3 composites as phase change energy storage materials were prepared by absorbing paraffin in porous network of γ-Al2O3.In the composite materials,paraffin was used as a phase change material(PCM)for t...Paraffin/γ-Al2O3 composites as phase change energy storage materials were prepared by absorbing paraffin in porous network of γ-Al2O3.In the composite materials,paraffin was used as a phase change material(PCM)for thermal energy storage,and γ-Al2O3 acted as supporting materials.Characterizations were conducted to evaluate the energy storage performance of the composites,and differential scanning calorimeter results showed that the PCM-3 composite has melting latent heat of 112.9 kJ/kg with a melting temperature of 62.9 ℃.Due to strong capillary force and surface tension between paraffin and γ-Al2O3,the leakage of melted paraffin from the composites can be effectively prevented.Therefore,the paraffin/γ-Al2O3 composites have a good thermal stability and can be used repeatedly.展开更多
The difference of conductivity between primary iron-rich phases and aluminum melt has been used to separate them by electromagnetic force (EMF) which is induced by imposing a direct electric current and a steady magne...The difference of conductivity between primary iron-rich phases and aluminum melt has been used to separate them by electromagnetic force (EMF) which is induced by imposing a direct electric current and a steady magnetic field in molten Al-Si alloy. Theoretical analysis and experiments on self-designed electromagnetic separation indicates that primary needle-like β phases are difficult to separate; while primary α iron-rich phases can be separated by electromagnetic separation. Primary iron-rich phases have been removed from the melt successfully when the molten metal flows horizontally through separation channel. The iron content is reduced from 1.13% to 0.41%.展开更多
The precipitation and dissolution together with their control of the primary η-phase in a high-Ti Ni-Fe-Cr base superalloy have been investigated.The precipitation of primary η-phase was found to be closely related ...The precipitation and dissolution together with their control of the primary η-phase in a high-Ti Ni-Fe-Cr base superalloy have been investigated.The precipitation of primary η-phase was found to be closely related to Ti or Al content and solidification rate of the alloy. The aggregation of blocky η-phase may remarkably reduce the tensile strength,ductility and rupture life of the alloy.The temperature-time relation of dissolution of the primary η-phase obeys T=1370-86.1 lgt for as-cast superalloy.The formation of primary η-phase may be prevented by the reasonable control of Ti or Al content and smelting process.The adoption of treatment under large hot deformation and homogenization may be the remedy for unfavorable influence of η-phase.展开更多
Finite difference method was used to calculate the macroscopic transportation phenomena(including temperature and concentration fields) of Al 7%Si(mass fraction) alloy. On the basis of the results,coupled with local a...Finite difference method was used to calculate the macroscopic transportation phenomena(including temperature and concentration fields) of Al 7%Si(mass fraction) alloy. On the basis of the results,coupled with local area magnification, the nucleation and growth of primary α phase of Al 7%Si were simulated. Relating the growth process of α phase of Al 7%Si alloy in space with structures of a sample section, the morphology and precipitating process of primary α phase of Al 7%Si alloy was simulated. The results are in good agreement with those obtained experimentally.展开更多
基金Project(51404153) supported by the National Natural Science Foundation of China
文摘The primary phase evolution of ADC12 aluminum alloy rheo-processed by mechanical rotational barrel system was studied by differential scanning calorimetry（DSC）, optical microscopy（OM） and scanning electron microscopy（SEM）. The semisolid slurry analyses show that the solid fraction of ADC12 aluminum alloy increases from 0.38 to 0.43 while the roundness decreases from 0.45 to 0.38 with increasing the rotational speed from 30 to 120 r/min. When the pouring temperature decreases from 620 to 580 °C, the primary α（Al） morphology changes from spheroidal to rosette-like. Besides, the average particle size of primary phase and solid fraction increase with the decrease of pouring temperature. By rheo-diecasting process, the components with fine, spherical and uniformly distributed primary α（Al） particles were obtained, and the best microstructure was contained at the pouring temperature ranging from 595 to 605 °C. The rheo-processing feasibility of ADC12 aluminum alloy can be explained by the grains controlled growth theory, and the semisolid slurry obeys the Mullins-Sekerka criterion when solidifying in the high pressure die casting machine.
基金This study was supported by the National Basic Research Program of China （No. 2004CB720206） the National Natural Science Foundation of China （No. 49971009）the RGC （HKU 7243/04H） Grant of the HKSAR and the Chinese Academy of Sciences （No. KZCX2-SW-118）
文摘Studies of lithology, sedimentary facies and the distribution regularity of SiO2 and Al2O3 contents and Al2O3/SiO2 ratio allow us to divide the Upper Pleistocene-Holocene Series represented by the MUanggouwan section in China＇s Salawnsu River valley into six segments： MGS1, MGS2, MGS3, MGS4, MGS5 and MGS6. The boundary ages for MGS1 （the Dishaogouwan and Dagouwan Formations）, MGS2 （the upper Chengchuan Formation）, MGS3 （the middle Chengchuan Formation）, MGS4 （the lower Chengchuan Formation）, MGS5 （most strata of the Salawusu Formation） and MGS6 （the bottom of the Salawusu Formation and the top of the Lishi Formation） correspond to those of MIS1, MIS2, MIS3, MIS4, MISS and MIS6, respectively, from deep sea sediments or continental glaciers. MGS5 can be subdivided into five subsegments （MGS5a, MGS5b, MGS5c, MGS5d and MGS5e） and the boundary ages of these subsegments correspond to those of MISSa, MISSb, MIS5c, MIS5d and MIS5e, respectively. Based on the paleoenvironment and paleoecology indicated by the primary chemical elements, fossil vertebrates, mollusks and pollen grains, we hypothesize that MGS1, MGS2, MGS3, MGS4, MGS5 and MGS6 and the subsegments of MGS5 match the corresponding stages for oxygen isotopes in the deep sea sediments and continental glaciers, and the substages of MIS5 in terms of climatic characters, further explaining the phenomena that determined the formation of the late Quaternary strata and the paleontology of the Salawusu River valley. These phenomena relate to fluctuations in the global climate （and particularly in the East Asian monsoon） during the glacial and interglacial periods.
基金supports of the National Natural Science Foundation of China (No.50374012)the Natural Science Foundation of Jiangxi Province(No.0650047)the Science and Technology Program of the Education Department of Jiangxi Province (No.GJJ09229)
文摘Semi-solid slurry of A356 alloy was prepared by low superheat pouring and slightly electromagnetic stirring, and the fractal characteristics of morphology in semi-solid primary phase was researched. The fractal dimensions of primary phase morphology in the semi-solid A356 alloy were calculated by the program written to calculate the fractal dimensions of box-counting in the image of solid phase morphology in semi-solid metal slurry. The results indicated that the morphology of primary phase in semi-solid A356 prepared by low superheat pouring and slightly electromagnetic stirring is characterized by fractal dimension, and the primary phase morphology obtained by the different processing parameters has different fractal dimensions. The morphology of primary phase at the different position of ingot has different fractal dimensions, which reflected the effect of solidified conditions at different positions in the same ingot on the morphology of semi-solid primary phase. Solidification of semi-solid alloy is a course of change in fractal dimension.
基金Project (50774007) supported by the National Natural Science Foundation of ChinaProject (0650047) supported by the National Natural Science Foundation of Jiangxi ProvinceProject(GJJ09229) supported by Science and Technology Program of the Education Department of Jiangxi Province
文摘The effects of slight electromagnetic stirring on morphology of primary phase in semisolid A356 prepared by low superheat pouring and slight electromagnetic stirring were researched,and some characteristic parameters characterized the morphology and grain size of the primary phase were calculated.The results indicate that the stirring power has an important effect on the morphology and the grain size.The characteristics of the morphology could be characterized by the fractal dimensions and the shape factors.The fractal dimension and the shape factor change when the morphology changes with processing conditions.Both increase with the increase of the stirring power,but the fractal dimension is still affected by the grain size.The increase of stirring power could obviously improve the grain size,fractal dimension and shape factor of the primary phase.
基金financially supported by the Research Foundation of Shenyang Aerospace University
文摘The effect of Cr content and cooling rate on the microstructure of Al-Mn alloy was studied using well resistance furnace melting,and the alloy was analyzed using scanning electron microscopy(SEM)and X-ray diffraction(XRD).The experimental results showed that adding Cr could significantly improve the morphology of the primary phase in the Al-2.5Mn alloy.Without Cr,the primary phase in the alloy was thick,needle-like,and strip-like structure.After adding 0.2wt%-0.5wt%Cr,the primary phase in the upper part of the alloy was gradually fined and reached the best effect at 0.35wt%Cr.When the content of Cr was 0.5wt%,the microstructure of the primary phase in the upper part began to coarsen.The bottom of the alloy was a large bulk phase,but still much finer than that without adding Cr.XRD and SEM analysis showed that the precipitation phase at the bottom was mainly Al85Mn7Cr8,while the fine microstructure at the top was Al6Mn and Al3Mn.The results of the cooling rate experiments showed that the primary phase of Al-2.5Mn-0.35Cr was further refined,and the eutectic microstructure was partly achieved,under air-cooling condition.And when the cooling method was iron die-cooling,the microstructure of the Al-2.5Mn-0.35Cr alloy was changed into a eutectic microstructure.
文摘YAG： Ce^3 ＋ phosphor particles were prepared using polyacrylamide gel method. The structure evolution of powders during annealing process was followed by X-ray diffraction determination. It is found that some intermediate phases, including θ-Al2O3, YAM and YAP, are formed when calcining polyacrylamide gel, however, the pure YAG phase can be formed directly when calcining polyacrylamide gel with α-Al2O3 as seed crystal. These facts show that the existence of α- Al2O3 seed crystal can block the formation of θ-Al2O3, YAM and YAP, and accelerate its reaction with Y2O3 to form YAG phase directly at lower temperature. The emission peak of prepared YAG ： Ce^3 ＋ phosphor is wide with maximum at 550 nm and the exitation band has two peaks, the major one is around at 460 nm, which matches the blue emission of GaN LED and is suitable for the assemble of white LED. Some fluxes can enhance the photoluminescence intensity of phosphor particles, that can be attributed both to the improvement of crystallization processes of YAG and to the stabilization of trivalence cerium ion in YAG：Ce^3 ＋.
基金This project was supported by the China PostdoctoralScience FOundation, the Research Fund for the DoctoralProgram of Higher Educ
文摘Electromagnetic filtration of primary Fe-rich phases (complex compound of AlFeSiMn) from Al-Si alloy melt containing 1.2 wt pct Fe have been studied by theoretical analysis and on a self-designed electromagnetic filtration equipment. The principle of the electromagnetic filtration is that the EMF (electromagnetic force) scarcely acts on the primary Fe-rich phases having low electric conductivity, which are then moved in the direction opposite to that of the EMF. Experimental results show that the primary Fe-rich phases are separated from Al-Si alloy melt and are collected in the filter while the melt is in horizontal flow. The removal efficiency of the primary iron-phases (77) calculated is less as the greatest flow velocity of the melt (UM) and the height of the filter (2h) are larger, while it becomes larger as EMF, operating distance of electromagnetic force (cr) and particle size (dv) become larger. It has been confirmed that the primary iron-phases larger than 20 jim can be removed efficiently by theoretical analysis and experiments. This new technique is high efficient and available for continuously flowing melts as compared with natural settling and filtration methods, which offer a possibility for recycling high quality aluminum alloys.
文摘Paraffin/γ-Al2O3 composites as phase change energy storage materials were prepared by absorbing paraffin in porous network of γ-Al2O3.In the composite materials,paraffin was used as a phase change material(PCM)for thermal energy storage,and γ-Al2O3 acted as supporting materials.Characterizations were conducted to evaluate the energy storage performance of the composites,and differential scanning calorimeter results showed that the PCM-3 composite has melting latent heat of 112.9 kJ/kg with a melting temperature of 62.9 ℃.Due to strong capillary force and surface tension between paraffin and γ-Al2O3,the leakage of melted paraffin from the composites can be effectively prevented.Therefore,the paraffin/γ-Al2O3 composites have a good thermal stability and can be used repeatedly.
文摘The difference of conductivity between primary iron-rich phases and aluminum melt has been used to separate them by electromagnetic force (EMF) which is induced by imposing a direct electric current and a steady magnetic field in molten Al-Si alloy. Theoretical analysis and experiments on self-designed electromagnetic separation indicates that primary needle-like β phases are difficult to separate; while primary α iron-rich phases can be separated by electromagnetic separation. Primary iron-rich phases have been removed from the melt successfully when the molten metal flows horizontally through separation channel. The iron content is reduced from 1.13% to 0.41%.
文摘The precipitation and dissolution together with their control of the primary η-phase in a high-Ti Ni-Fe-Cr base superalloy have been investigated.The precipitation of primary η-phase was found to be closely related to Ti or Al content and solidification rate of the alloy. The aggregation of blocky η-phase may remarkably reduce the tensile strength,ductility and rupture life of the alloy.The temperature-time relation of dissolution of the primary η-phase obeys T=1370-86.1 lgt for as-cast superalloy.The formation of primary η-phase may be prevented by the reasonable control of Ti or Al content and smelting process.The adoption of treatment under large hot deformation and homogenization may be the remedy for unfavorable influence of η-phase.
文摘Finite difference method was used to calculate the macroscopic transportation phenomena(including temperature and concentration fields) of Al 7%Si(mass fraction) alloy. On the basis of the results,coupled with local area magnification, the nucleation and growth of primary α phase of Al 7%Si were simulated. Relating the growth process of α phase of Al 7%Si alloy in space with structures of a sample section, the morphology and precipitating process of primary α phase of Al 7%Si alloy was simulated. The results are in good agreement with those obtained experimentally.
基金financially supported by the National Key Research and Development Program of China (No. 2020YFA0405903)the National Natural Science Foundation of China (Nos. 52001159, 52101141)+1 种基金the Natural Science Foundation of Jiangsu ProvinceChina (No. BK20202010)。
